Graco E-Flo SP User manual

3A6931A

Instructions

E-Flo®SP Air to Electric

Conversion Kits

For converting NXT®3400 air motor pump and supply systems to electric driver systems

for use with single-component sealant and adhesive materials. For professional use only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

Important Safety Instructions

Read all warnings and instructions in this

manual and in all related manuals before

using the equipment. Save all

instructions.

Related Manuals

23A6931A

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Pressure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure. . . . . . . . . . . . . . . . . . 9

Air to Electric Pump Conversion Kits . . . . . . . . . . 9

Air to Electric D60 Ram Conversion Kits . . . . . . 12

Air to Electric D200 Ram Conversion Kits . . . . . 16

Air to Electric D200s Ram Conversion Kits . . . . 19

Connect Power to an Electric Ram System . . . . 23

Pump ADM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Ram ADM Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Standalone Pump Transformer Kit. . . . . . . . . . . 25

Ram Transformer Kits . . . . . . . . . . . . . . . . . . . . 26

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Air to Electric Pump Conversion Kits, 25P277-7930

Air to Electric D60 Ram Conversion Kits, 25P280-82

Air to Electric D200 Ram Conversion Kits,

25P283-85 . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Air to Electric D200s Ram Conversion Kits,

25P286-88 . . . . . . . . . . . . . . . . . . . . . . . . . . 38

E-Flo SP Pump ADM Kit, 25E439 . . . . . . . . . . . 40

E-Flo SP Ram ADM Kit, 25E437 . . . . . . . . . . . . 41

E-Flo SP Pump Transformer Kit, 25E268. . . . . . 42

E-Flo SP Ram Transformer Kit, 25E203 . . . . . . 43

E-Flo SP Ram Transformer Kit, 25E202 . . . . . . 44

Transformer Mounting Hole Diagram . . . . . . . . . . 45

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 46

Related Manuals

Component Manuals in U.S. English

Manual Description

3A6586 E-Flo SP Electric Pumps Installation-Parts

3A6331 E-Flo SP Supply Systems Installation-Parts

3A6724 E-Flo SP Software Instructions

3A6482 APD20 Driver Instructions-Parts

313526 Supply Systems Operation

313527 Supply Systems Repair-Parts

312376 Check-Mate®Pump Packages Instructions-Parts

311828 Dura-Flo®Pumps Instructions-Parts

312375 Check-Mate 100cc, 200cc, 250cc, 500cc CS/CM/SS/SM Lower Instruc-

tions-Parts List

311762 Dura-Flo 145cc, 180cc, 220cc, 290cc CS Lower Instructions-Parts List

311827 Dura-Flo 145cc, 180cc, 220cc, 290cc SS Lower Instructions-Parts List

311825 Dura-Flo 430cc CS/SS/SM Lower Instructions-Parts List

3A6321 ADM Token In-System Programming

3A1244 Graco Control Architecture™Module Programming

311619 Pump Mounting Kits

307971 Floor Stand Accessory

Kits

3A6931A 3

Kits

NOTE: Select a kit based on the type of NXT 3400 air motor system you are using as well as the ram and pump

lower size, where applicable. For the pump lower size, CM is Check-Mate and DF is Dura-Flo.

Kit No. Description Pump Lower Size Ram Size Air Motor

Size

Pump System

To Convert a Pump-only System

25P277 KIT, pump, convert, small, relief, 240V CM100 N/A NXT 3400

25P278 KIT, pump, convert, small, no relief, 240V CM200, CM250, DF115,

DF145, DF180, DF220, DF290 N/A NXT 3400

25P279 KIT, pump, convert, large, no relief, 240V CM500, DF430 N/A NXT 3400

Ram System

To Convert a D60 Ram System

25P280 KIT, ram, convert, D60, small, relief, 240V CM100 D60 NXT 3400

25P281 KIT, ram, convert, D60, small, no relief, 240V CM200, CM250, DF115,

DF145, DF180, DF220, DF290 D60 NXT 3400

25P282 KIT, ram, convert, D60, large, no relief, 240V CM500, DF430 D60 NXT 3400

To Convert a D200 Ram System

25P283 KIT, ram, convert, D200, small, relief, 240V CM100 D200 NXT 3400

25P284 KIT, ram, convert, D200, small, no relief, 240V CM200, CM250, DF115,

DF145, DF180, DF220, DF290 D200 NXT 3400

25P285 KIT, ram, convert, D200, large, no relief, 240V CM500, DF430 D200 NXT 3400

To Convert a D200s Ram System

25P286 KIT, ram, convert, D200s, small, relief, 240V CM100 D200s NXT 3400

25P287 KIT, ram, convert, D200s, small, no relief, 240V CM200, CM250, DF115,

DF145, DF180, DF220, DF290 D200s NXT 3400

25P288 KIT, ram, convert, D200s, large, no relief, 240V CM500, DF430 D200s NXT 3400

Add an ADM

To an Electric Pump System

25E439 KIT, pump, ADM All N/A N/A

To an Electric Ram System

25E437 KIT, ram, ADM All All N/A

Add a 480 V Transformer

To an Electric Pump System

25E268 KIT, pump, 480V All N/A N/A

To an Electric Ram System

25E203 KIT, ram, D60, D200, 480V All D60, D200 N/A

25E202 KIT, ram, D200S, 480V All D200S N/A

Kits

43A6931A

Pressure Ratings

The APD20 electric driver provides approximately 30% more thrust than an NXT 3400 air motor. The table below

shows the pump working pressure and maximum dynamic pressure using the electric driver. The E-Flo SP Model

column shows the E-Flo model the system will be similar to when the conversion is complete. After converting the

system, follow all warnings and instructions for the E-Flo SP model listed instead of the previous air motor system.

For the pump lower size, CM is Check-Mate and DF is Dura-Flo.

To help prevent serious injury from skin injection, ver-

ify that any components downstream of the pump are

rated to the new, higher pressures shown in the table

below. Replace any components that are not rated to

the higher pressures.

Pump Working (Stall)

Pressure

Max Dynamic (Run)

Pressure

Kit No. Pump

Lower Size psi bar MPa psi bar MPa Ram Size Air Motor

Size

E-Flo SP

Model

25P277 CM100 6000 414 41.4 6000 414 41.4 N/A

NXT 3400

EC100XX3

25P278

CM200, 4200 290 29.0 3905 269 26.9 N/A EC200XX3

CM250 3400 234 23.4 3122 215 21.5 N/A EC250XX3

DF115 6000 414 41.4 6000 414 41.4 N/A ED115XX3

DF145 5600 386 38.6 5204 359 35.9 N/A ED145XX3

DF180 4500 310 31.0 4164 287 28.7 N/A ED180XX3

DF220 3700 255 25.5 3470 239 23.9 N/A ED220XX3

DF290 2800 193 19.3 2602 179 17.9 N/A ED290XX3

25P279 CM500 1600 110 11.0 1487 103 10.3 N/A EC500XX3

DF430 1900 131 13.1 1735 120 12.0 N/A ED430XX3

25P280 CM100 6000 414 41.4 6000 414 41.4 D60

NXT3400

EMC11X3

25P281

CM200 4200 290 29.0 3905 269 26.9 D60 EMC51X3

CM250 3400 234 23.4 3122 215 21.5 D60 EMC91X3

DF115 6000 414 41.4 6000 414 41.4 D60 EMD11X3

DF145 5600 386 38.6 5204 359 35.9 D60 EMD21X3

DF180 4500 310 31.0 4164 287 28.7 D60 EMD41X3

DF220 3700 255 25.5 3470 239 23.9 D60 EMD61X3

DF290 2800 193 19.3 2602 179 17.9 D60 EMD81X3

25P282 CM500 1600 110 11.0 1487 103 10.3 D60 EMCD1X3

DF430 1900 131 13.1 1735 120 12.0 D60 EMDA1X3

25P283 CM100 6000 414 41.4 6000 414 41.4 D200 EMC12X3

Kits

3A6931A 5

25P284

CM200 4200 290 29.0 3905 269 26.9 D200

NXT3400

EMC52X3

CM250 3400 234 23.4 3122 215 21.5 D200 EMC92X3

DF115 6000 414 41.4 6000 414 41.4 D200 EMD12X3

DF145 5600 386 38.6 5204 359 35.9 D200 EMD22X3

DF180 4500 310 31.0 4164 287 28.7 D200 EMD42X3

DF220 3700 255 25.5 3470 239 23.9 D200 EMD62X3

DF290 2800 193 19.3 2602 179 17.9 D200 EMD82X3

25P285 CM500 1600 110 11.0 1487 103 10.3 D200 EMCD2X3

DF430 1900 131 13.1 1735 120 12.0 D200 EMDA2X3

25P286 CM100 6000 414 41.4 6000 414 41.4 D200s EMC13X3

25P287

CM200 4200 290 29.0 3905 269 26.9 D200s EMC53X3

CM250 3400 234 23.4 3122 215 21.5 D200s EMC93X3

DF115 6000 414 41.4 6000 414 41.4 D200s EMD13X3

DF145 5600 386 38.6 5204 359 35.9 D200s EMD23X3

DF180 4500 310 31.0 4164 287 28.7 D200s EMD43X3

DF220 3700 255 25.5 3470 239 23.9 D200s EMD63X3

DF290 2800 193 19.3 2602 179 17.9 D200s EMD83X3

25P288 CM500 1600 110 11.0 1487 103 10.3 D200s EMCD3X3

DF430 1900 131 13.1 1735 120 12.0 D200s EMDA3X3

Pump Working (Stall)

Pressure

Max Dynamic (Run)

Pressure

Kit No. Pump

Lower Size psi bar MPa psi bar MPa Ram Size Air Motor

Size

E-Flo SP

Model

Warnings

63A6931A

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-

tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When

these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific

hazard symbols and warnings not covered in this section may appear throughout the body of this manual where

applicable.

DANGER

SEVERE ELECTRIC SHOCK HAZARD

This equipment can be powered by more than 240 V. Contact with this voltage will cause death or

serious injury.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing

equipment.

• This equipment must be grounded. Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and

regulations.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This

may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or

servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure and disconnect all power sources.

Warnings

3A6931A 7

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent

flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop

cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes

are present.

• Use only grounded hoses.

• Hold dispensing device firmly to side of grounded pail when triggering into pail. Do not use pail liners

unless they are anti-static or conductive.

•Stop operation immediately if static sparking occurs or you feel a shock.Do not use equipment until

you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-

ponent. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica-

tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor-

mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-

facturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create

safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,

splatter may occur.

• Use minimum air pressure when removing platen from drum.

WARNING

Warnings

83A6931A

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or

swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including

eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not

limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

WARNING

Installation

3A6931A 9

Installation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever

you see this symbol.

Follow the Pressure Relief Procedure in the manual for

the air motor system you are converting. See Related

Manuals on page 2for the air motor pump and supply

systems manuals.

Air to Electric Pump Conversion

Kits

The air to electric pump conversion kit is available in

three options depending on the pump lower size.

Disassemble the Air Motor Pump

NOTE: Pumps can be mounted various ways in a

system. The following steps describe disassembling an

air motor pump that is mounted in a way that the pump

lower is easily accessible, such as on a wall mount or a

stand. If the pump is floor mounted or mounted in some

other way, you may need to remove the entire pump

from the system before disassembling it.

1. Follow the Pressure Relief Procedure for the

Check-Mate or Dura-Flo air motor pump system you

are using. See Related Manuals on page 2.

2. Remove the main air supply.

3. See Figure 1 and remove the pump coupling, pump

lower, and the three tie rods from the air motor

pump assembly. Refer to the Check-Mate Pump

Packages Instructions-Parts manual or the Dura-Flo

Pumps Instructions-Parts manual. See Related

Manuals on page 2. Save these parts to be used

when installing the kit.

4. Remove the air motor from the system.

This equipment stays pressurized until pressure is

manually relieved. To help prevent serious injury from

pressurized fluid, such as skin injection, splashing

fluid and moving parts, follow the Pressure Relief

Procedure for the system you are using when you

stop spraying and before cleaning, checking, or ser-

vicing the equipment.

Kit Number Pump Lower Size

25P277 CM100

25P278 CM200, CM250, DF115, DF145,

DF180, DF220, DF290

25P279 CM500, DF430

FIG. 1: Air Motor Pump

Pump Coupling

Tie Rods

Pump Lower

Installation

10 3A6931A

Assemble the Electric Pump Conversion

Kit

NOTE: Refer to the Air to Electric Pump Conversion

Kit, 25P277-79 parts on page 30 for correct assembly.

1. Use the shaft adapter (8,9) included in the kit and

connect the electric driver (1) to the pump coupling,

pump lower, and tie rods that were removed from

the air motor pump.

2. Connect the outlet check valve (2) using the adapter

fitting (4,5,6,7 depending on the kit). Apply thread

sealant to the threads of the check valve and the

adapter fitting prior to installation. Figure 2 shows

options for the 100 cc Check-Mate 100 pump and

the 115 cc Dura-Flo pump.

3. The pressure transducer cable from the outlet check

valve plugs into port 6 on the electric driver. See

Figure 3.

4. Use the wire ties (3) to secure the pressure

transducer cable to a tie rod.

5. Mount the electric pump as required for your system

configuration.

Connect Power to the Electric Pump

System

1. Cut power cord wires to the following lengths:

• Ground wire - 6.5 inches (16.5 cm)

• Power wires - 3.0 inches (7.6 cm)

• Add ferrules as necessary. See Figure 4.

2. Remove the four screws to separate the junction

box cover and the disconnect switch from the junc-

tion box on the electric driver.

FIG. 2: Outlet Check Valve Options

FIG. 3: Electric Driver Ports

Dura-Flo 115

Check-Mate 100

Pressure

Transducer Cable

Port 6

All electrical wiring must be done by a qualified elec-

trician and comply with all local codes and regula-

tions.

FIG. 4: Power Cord

FIG. 5: Remove Driver Junction Box Cover

LQ

LQ

Disconnect

Switch

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