Graco E-Flo EC1110 Operation manual

Instructions-Parts

E-Flo® E-Flo®

E-Flo®DC DC

DC4–Ball 4–Ball

4–BallPiston Piston

PistonPumps Pumps

Pumps3A2096D

Electric Electric

Electricdrive drive

drivepiston piston

pistonpumps pumps

pumpsfor for

forlow low

lowto to

tomedium medium

mediumvolume volume

volumepaint paint

paintcirculation circulation

circulationapplications. applications.

applications.

For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.

Save Save

Savethese these

theseinstructions. instructions.

instructions.

See Technical Data, page 29, for

Maximum Working Pressure.

See page 3 for model part numbers and

approvals information.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

Models...............................................................3

RelatedManuals................................................3

Warnings...........................................................4

Installation..........................................................8

Location......................................................8

MountthePump..........................................8

PowerSupplyRequirements.........................8

ConnectthePowerSupply...........................10

Grounding...................................................11

FluidLineAccessories.................................12

FillWithOilBeforeUsingEquipment.............12

FlushBeforeUsingEquipment......................12

ControlModuleAccessory............................12

Operation...........................................................13

Startup........................................................13

Shutdown....................................................13

PressureReliefProcedure............................13

Maintenance......................................................14

PreventiveMaintenanceSchedule................14

ChangetheOil.............................................14

CheckOilLevel...........................................14

BearingPre-Load.........................................14

Flushing......................................................14

Troubleshooting..................................................15

Repair................................................................16

Disassembly................................................16

Reassembly................................................16

ReassembletheCouplingAdapterandTie

RodstotheMotor...........................17

Parts..................................................................18

PumpAssembly...........................................18

PumpMatrix................................................20

Dimensions........................................................22

MountingHolePatterns.......................................23

PerformanceCharts............................................25

TechnicalData...................................................29

GracoStandardWarranty....................................30

3A2096D

Models

Models Models

Models

The The

Thepart part

partnumber number

numberfor for

foryour your

yourequipment equipment

equipmentis is

isprinted printed

printedon on

onthe the

theequipment equipment

equipmentidenti󰘰cation identi󰘰cation

identi󰘰cationlabel label

label(L). (L).

(L).The The

Thepart part

partnumber number

number

includes includes

includesdigits digits

digitsfrom from

fromeach each

eachof of

ofthe the

thefollowing following

followingcategories, categories,

categories,depending depending

dependingon on

onthe the

thecon󰘰guration con󰘰guration

con󰘰gurationof of

ofyour your

yourequipment. equipment.

equipment.

See See

SeePump Pump

PumpMatrix Matrix

Matrix, ,

,page page

page20 20

20for for

fora a

acomplete complete

completelist list

listof of

ofpump pump

pumppart part

partnumbers. numbers.

numbers.

E E

E- -

-Flo Flo

FloDC DC

DCPump Pump

Pump

(EC) (EC)

(EC)

Lower Lower

Lower

Pump Pump

PumpSize Size

Size

(1, (1,

(1,2, 2,

2,3, 3,

3,or or

or4) 4)

Motor Motor

Motorand and

and

Controls Controls

Controls

(1, (1,

(1,2, 2,

2,3, 3,

3,or or

or4) 4)

Pump Pump

PumpType Type

Type

and and

andFittings Fittings

Fittings

(1, (1,

(1,2, 2,

2,or or

or3) 3)

Mounting Mounting

MountingType Type

Type

(0, (0,

(0,1, 1,

1,or or

or2) 2)

1=750cc1=1

Horsepower,

Basic

1=Hard

Chrome,

NPT

0=None

2=1000cc2=1

Horsepower,

Advanced

2=Hard

Chrome,

Tri-Clamp

1=Stand

3=1500cc3=2

Horsepower,

Basic

3=Maxlife,

Tri-Clamp

2=WallBracket

4=2000cc4=2

Horsepower,

Advanced

The The

Thefollowing following

followingapprovals approvals

approvalsapply apply

applyto to

toBasic Basic

Basicmodels models

modelsonly only

only(Part (Part

(PartNos. Nos.

Nos.EC11xx, EC11xx,

EC11xx,EC21xx, EC21xx,

EC21xx,EC23xx, EC23xx,

EC23xx,EC33xx, EC33xx,

EC33xx,and and

and

EC43xx). EC43xx).

EC43xx).

NOTE: NOTE:

NOTE:SeetheE-FloDCMotormanualformotorapprovalsinformation.

Related Related

RelatedManuals Manuals

Manuals

Manual Manual

ManualNo. No.

No.Description Description

Description

3A2526Instructions-Parts

Manual,E-FloDCMotor

3A2527Instructions-Parts

Manual,forE-FloDC

ControlModuleKit

332013Instructions-Parts

Manual,forAdvanced

DisplayControlModule

(ADCM)

3A0539Instructions-Parts

Manual,4–BallLowers

3A2096D 3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock,Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinwellventilatedarea.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthat’sheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

3A2096D

Warnings

WARNING WARNING

WARNING

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMES

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadMSDSstoknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes

butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

3A2096D 5

Warnings

WARNING WARNING

WARNING

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

6 3A2096D

Notes

Notes Notes

Notes

3A2096D

Installation

Installation Installation

Installation

Installationofthisequipmentinvolvespotentially

hazardousprocedures.Onlytrainedandquali󰘰ed

personnelwhohavereadandwhounderstand

theinformationinthismanualshouldinstallthis

equipment.

Location Location

Location

Whenselectingthelocationfortheequipment,keep

thefollowinginmind:

•Theremustbesuf󰘰cientspaceonallsidesof

theequipmentforinstallation,operatoraccess,

maintenance,andaircirculation.

•Ensurethatthemountingsurfaceandmounting

hardwarearestrongenoughtosupporttheweight

oftheequipment,󰘱uid,hoses,andstresscaused

duringoperation.

•Theremustbeastart/stopcontrol(C)withineasy

reachoftheequipment.SeeFig.1.

Mount Mount

Mountthe the

thePump Pump

Pump

SeeMountingHolePatterns,page23.

Securethestandtothe󰘱oorwithM19(5/8in.)

boltswhichengageatleast152mm(6in.)intothe

concrete󰘱oortopreventthepumpfromtipping.

Levelthepumpasrequired,usingshims.

Power Power

PowerSupply Supply

SupplyRequirements Requirements

Requirements

Improperwiringmaycauseelectricshockorother

seriousinjuryifworkisnotperformedproperly.

Haveaquali󰘰edelectricianperformanyelectrical

work.Besureyourinstallationcomplieswithall

National,StateandLocalsafetyand󰘰recodes.

SeeTable1forpowersupplyrequirements.The

systemrequiresadedicatedcircuitprotectedwitha

circuitbreaker.

Table Table

Table1 1

1. .

.Power Power

PowerSupply Supply

SupplySpeci󰘰cations Speci󰘰cations

Speci󰘰cations

Model Model

ModelVoltage Voltage

VoltagePhase Phase

PhaseHz Hz

HzCurrent Current

Current

EM0011

EM0012

100–250

Vac

150/6020A

EM0021

EM0022

200–250

Vac

150/6020A

Hazardous Hazardous

HazardousArea Area

AreaCabling Cabling

Cablingand and

andConduit Conduit

Conduit

Requirements Requirements

Requirements

Explosion Explosion

ExplosionProof Proof

Proof

Allelectricalwiringinthehazardousareamustbe

encasedinClassI,DivisionI,GroupDapproved

explosion-proofconduit.FollowallNational,State,

andLocalelectriccodes.

Aconduitseal(D)isrequiredwithin18in.(457mm)

ofthemotorfortheUSandCanada.SeeFig.3.

Allcablesmustberatedat70°C(158°F).

Flame Flame

FlameProof Proof

Proof(ATEX) (ATEX)

(ATEX)

Useappropriateconduit,connectors,andcable

glandsratedforATEXII2G.FollowallNational,

State,andLocalelectriccodes.

Allcableglandsandcablesmustberatedat70°C

(158°F).

8 3A2096D

Installation

NON NON

NON- -

-HAZARDOUS HAZARDOUS

HAZARDOUSAREA AREA

AREAHAZARDOUS HAZARDOUS

HAZARDOUSAREA AREA

AREA

Figure1TypicalInstallation

Key Key

Keyfor for

forFig. Fig.

Fig.1 1

AElectricalSupply(mustbesealedconduit

approvedforuseinhazardouslocations)

BFusedSafetySwitch,withlock

CStart/StopControl(mustbeapprovedfor

useinhazardouslocations)

DExplosionProofConduitSeal.Required

within18in.(457mm)ofthemotorforthe

USandCanada.

Key Key

Keyfor for

forFig. Fig.

Fig.1 1

EFluidPressureGauge

FFluidShutoffValve

GPumpGroundWire.Twogroundterminals

areprovidediflocalcoderequiresredundant

groundingconnections.

HFluidDrainValve

3A2096D 9

Installation

Connect Connect

Connectthe the

thePower Power

PowerSupply Supply

Supply

Improperwiringmaycauseelectricshockorother

seriousinjuryifworkisnotperformedproperly.

Haveaquali󰘰edelectricianperformanyelectrical

work.Besureyourinstallationcomplieswithall

National,StateandLocalsafetyand󰘰recodes.

1.Ensurethatthefusedsafetyswitch(B,Fig2)is

shutoffandlockedout.

Figure2LockedOutFusedSafetySwitch

2.SeeFig.3.Installastart/stopcontrol(C)inthe

electricalsupplyline(A),withineasyreachof

theequipment.Thestart/stopcontrolmustbe

approvedforuseinhazardouslocations.

3.Opentheelectricalcompartment(S)onthe

motor.

4.Bringthepowerwiresintotheelectrical

compartmentthroughthe3/4–14npt(f)inletport.

Connectthewirestotheterminals,asshown.

Torquetheterminalnutsto25in-lb(2.8N•m)

maximum.Do Do

Donot not

notover-torque. over-torque.

over-torque.

5.Closetheelectricalcompartment.Torquethe

coverscrewsto15ft-lb(20.3N•m).

Figure3ConnectthePowerWires

Notes Notes

Notesfor for

forFig. Fig.

Fig.3 3

Tightenallterminalnutsto25in-lb(2.8N•m)

maximum.Do Do

Donot not

notover over

over- -

-torque. torque.

torque.

Tightencoverscrewsto15ft-lb(20.3N•m).

Aconduitseal(D)isrequiredwithin18

in.(457mm)ofthemotorfortheUSand

Canada.

10 3A2096D

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