Graco 06529 User manual

Instructions–Parts List

306287U

ENG

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

See page 3 for a list of models.

Elevators and Pump

Supports

Used to raise and lower select Graco circulation and supply pumps.

For professional use only.

200 psi (1.4 MPa, 14 bar) Maximum Air Input Pressure

Table of Contents

List of Models 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Warnings 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Information 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

06523

06529

2 306287

List of Models

ELEVATORS

Part Number Series Description Parts List

page

204385 CStandard Elevator with Fixed Mounting 8

206231 BStandard Elevator with Movable Mounting 8

207408 BHeavy Duty Elevator with Fixed Mounting – Designed with increased

strength and rigidity to allow frequent raising and lowering loads ranging

between 120 – 400 lbs. (54–181 kg).

205332 ABare Elevator 9

237746 A Elevator Assembly, includes 204385 Elevator, 237578 Cover Support,

and 237579 Air Control Kit 12

237747 A Elevator Assembly, includes 206231 Elevator, 237578 Cover Support,

and 237579 Air Control Kit 12

241663 A Elevator Assembly, includes 204385 Elevator, 207562 Cover Support,

and 207561 Air Control Kit 12

PUMP SUPPORTS

Part Number Series Description Parts List

page

206232 AFrame Support (open mounting) 10

207562 ARing Support (cover mounting) 10

237578 ARing Support (cover mounting) 12

AIR CONTROL KITS

Part Number Series Description Parts List

page

207561 AFor use with Supports 206232 or 207562 10

237579 AFor use with Support 237578 12

306287 3

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious

injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to

or destruction of equipment if you do not follow the

instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

DThis equipment is for professional use only.

DRead all instruction manuals, tags, and labels before operating the equipment.

DUse the equipment only for its intended purpose. If you are uncertain about usage, call your Graco

distributor.

DDo not alter or modify this equipment. Use only genuine Graco parts and accessories.

DCheck equipment daily. Repair or replace worn or damaged parts immediately.

DDo not exceed the maximum working pressure stated on the equipment or in the Technical Data

for your equipment. Do not exceed the maximum working pressure of the lowest rated component

in your system.

DAlways wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

DWear hearing protection when operating this equipment.

DComply with all applicable local, state, and national fire, electrical, and safety regulations.

MOVING PARTS HAZARD

Moving parts, such as the air motor piston and elevator, can pinch or amputate your fingers.

DKeep clear of all moving parts when starting or operating the pump.

DKeep hands and fingers away from the elevator, pump support, drum cover, and the lip of the drum

during operation and whenever the pump or elevator is charged with air.

DBefore servicing the equipment, relieve the air pressure to the elevator and follow the Pressure

Relief Procedure in your separate pump manual to prevent the equipment from starting unexpect-

edly.

4 306287

Installation

General Information

NOTE: Reference numbers and letters in parentheses

in the text refer to the callouts in the figures and the

parts drawing.

NOTE: Always use Genuine Graco Parts and Acces-

sories, available from your Graco distributor. If you

supply your own accessories, be sure they are ade-

quately sized and pressure rated for your system.

WARNING

To reduce the risk of serious injury, including fluid

injection, splashing in the eyes or on the skin, or

injury from moving parts:

1. Always relieve air and fluid pressure in the

pump before raising the elevator.

2. Keep your fingers and hands away from mov-

ing parts when raising or lowering the elevator

to prevent pinching or amputating them includ-

ing between the drum and pump mounting

assembly.

3. When the pump is in the raised elevator posi-

tion, do not leave it unattended. Keep air

supplied to the elevator. Block the pump, drum

cover or pump support bracket before working

on the pump.

4. Before working on the elevator, remove the

pump and relieve air pressure to the elevator.

Moveable Stand Mount Elevator

Locate the elevator where there is at least a 9 ft

(2.75 m) overhead clearance. Install the four

stabilizers (23) as shown in Fig. 1. Secure in place with

the setscrews (1).

Fixed Mount Elevator

Locate the elevator where there is at least 9 ft (2.75 m)

overhead clearance. Mark and drill holes for 0.5 in.

(13 mm) mounting bolts. See Fig. 2 and the dimen-

sional drawing on page 15. Level the base (17), using

shims if necessary. Secure the base to the floor using

four 1/2 in. (13 mm) mounting bolts which are long

enough to prevent the elevator from tipping.

Fig. 1 06523

14 or 28

17 or 22

Fig. 2

06530

Level

0.5” (13 mm) bolt

Shim

0.25”

(6.4 mm)

Raised:

94 in

(2390 mm)

Lowered:

55 in

(1400 mm)

306287 5

Installation

Pump Support Bracket

Set an open drum against the elevator base (17 or 22).

Position the bracket (40) on top of the drum so that the

clamp (34) recesses are tight against the elevator riser

tube (14 or 28). See Fig. 1 and Fig. 3. Raise the riser

tube up about 0.25 in. (6.4 mm), install the clamps (34)

and tighten securely. Attach the pump mounting brack-

ets (38).

Pump Support

Ref. No. 31

Fig. 3 06528

40 34

Cover Support

Place the cover in its proper position in the support

ring (49) and tighten the capscrews (45). Set an open

drum against the elevator base (17 or 22) and put the

cover on the drum so the support clamp (44) recesses

are tight against the elevator riser tube (14 or 28).

Raise the tube 0.25 in. (6.4 mm), then tighten the

clamp screws (42). See Fig. 4.

Fig. 4

06529

17 or 22

44, 42

14 or 28

49, 45

Air Connection

Screw the restrictor valve (55) into the push-pull valve

(60) as shown in Fig. 5. Mount the valve on the wall at

a convenient height, using the mounting bracket (54).

Connect the master air supply to the valve. Screw the

elbow fitting (52) into the 1/8 npt(f) inlet of the restrictor

valve. Push one end of the copper tube (51) into the

elbow and tighten the fitting. Screw the straight fitting

(53) into the base (17 or 22) of the elevator. Push the

other end of the copper tube (51) into this fitting and

tighten the fitting.

NOTE: With the moveable stand mount elevator, the

air control valve must exhaust air to enable the eleva-

tor to lower.

Fig. 5

Push-Pull Valve

Ref. No. 60

06531

6 306287

Operation

Starting and Adjusting the Elevator

You must adjust the elevator to ensure that the cover

is supported by the drum.

1. Close all air regulators and air valves.

2. Open the main air bleed valve. Pull up on the air

control valve and let the elevator rise to its full

height. Normal operation requires only a few sec-

onds for air pressure to build up or exhaust, and to

start raising or lowering the elevator.

3. Set a full 200 liter (55 gal.) drum against the eleva-

tor base.

WARNING

MOVING PARTS HAZARD

Moving parts can pinch or amputate your

fingers. When the pump is operating and

when raising or lowering the elevator,

keep your fingers and hands away from the eleva-

tor, pump support, drum cover, and lip of the drum.

4. With your hands away from the drum and the cov-

er, push down on the air control valve and lower

the elevator until the cover rests on the lip of the

drum. The support clamp recesses must be tight

against the elevator riser tube.

5. Raise the elevator 1/4 in. (6.4 mm), then tighten

the support clamp screws. This ensures that the

cover rests on the drum lip when the elevator is in

the lowered position.

6. Before operation, ensure that all fasteners and

tube connections are tightened securely.

NOTE: To increase or decrease the operating speed of

the elevator, loosen the hex nut of the restrictor valve

and turn the valve needle either in or out.

Changing Drums

WARNING

MOVING PARTS HAZARD

Moving parts can pinch or amputate your

fingers. When the pump is operating and

when raising or lowering the elevator,

keep your fingers and hands away from the eleva-

tor, pump support, drum cover, and lip of the drum.

CAUTION

Shortened or recycled drums may cause the pump

or agitator to bottom out in the drum, causing dam-

age. Contact your fluid supplier to order a standard

size drum.

1. Stop the pump. Close the pump air bleed valve.

2. Pull up on the air control valve to raise the eleva-

tor.

3. Remove the empty drum and place the full drum

against the elevator base.

4. Lower the elevator as explained at left.

306287 7

Service

Lubrication

Every two to six weeks, take the cap (20) off the riser

tube (14 or 28) and put a few drops of light, high grade

motor oil on the inside surface of the tube to lubricate

the leather packing (10). See Fig. 6. When replacing

the cap, torque to 20–40 ft-lb (37–54 NSm).

CAUTION

Be careful not to dent or damage the riser tube (14

or 28). Dents may cause the elevator to bind, making

operation impossible.

Fig. 6 06532

17 or 22

9 or 18 12 or 24

13 or 29

14 or 28

Torque to 20–40 ft–lb (27–54 NSm)

Torque to 90–130 ft–lb (122–175 NSm)

Torque to 15–20 ft–lb (20–27 NSm)

Torque to 30–60 ft–lb (40–80 NSm)

Apply lubricant to inside surface

Apply tape

Apply LoctiteR542 Sealant to threads

Seals and Gaskets

To replace the leather cup packings (10), screw the

bearing housing (25) out of the riser tube (14 or 28)

and slide the tube up off the piston (11). See Fig. 6.

Screw the piston retainer capscrew (21) out of the

piston body and remove the parts. Inspect parts for

wear and damage and replace as necessary.

NOTE: When replacing packings, install a new

spreader (5). This will increase the life of the packings.

Soak new leather packing (10) in light oil, and put

lithium grease on the inside surface of the tube. Re-

assemble in the reverse order. Apply LoctiteR542

thread sealant to the internal threads of the piston

body (11) and the threads of the capscrew (21). Torque

the capscrew to 15–20 ft-lb (20–27 NSm).

To replace the guide tube gasket (19), screw the guide

tube (13 or 29) out of the elevator base (17 or 22).

Take the gasket out. See Fig. 6. Be careful not to

damage the outside bearing surface of the guide tube.

Put a new gasket into the base. Put PTFE tape on the

threads of the guide tube and screw it into the base.

Torque to 90–130 ft-lb (122–175 NSm).

Push-Pull Valve

Remove the valve guide (71), washer (64), o-ring (66*)

and seal (67*). Pull the assembled valve parts out of

the valve body (70). See the Parts Drawing on

page 8. Disassemble parts, clean and inspect. Re-

assemble the valve, using new parts as necessary.

8 306287

Elevator Parts

06524

9 or 18

*30

16 or 27

*19

14 or 28

10*

12 or 24

29 or 131

Torque to 90–130 ft-lb (122–175 NSm)

Torque to 30–60 ft-lb (40–80 NSm)

Torque to 20–40 ft-lb (37–54 NSm)

Torque to 15–20 ft-lb (20–27 NSm)

Add LoctiteRTL–222 to threads

6Apply LoctiteR542 Sealant to threads

Apply tape

Apply lubricant to inside surface

306287 9

Elevator Parts

Model 204385, Series C (see page 8)

Standard Elevator with Fixed Mounting

Includes items 3–17, 19–21, 25–26, 30 below

Model 206231, Series B (see page 8)

Standard Elevator with Movable Mounting

Includes items 1, 3–16, 19–23, 25–26, 30 below

Model 207408, Series A (see page 8)

Heavy Duty Elevator with Fixed Mounting

Includes items 3–8, 10–11, 15, 17–21, 24–30 below

Ref.

No. Part No. Description Qty.

1 100005 SCREW, sq hds cup pt set; 1/2–13 x 1”

(Model 206231) 4

3 100139 PLUG, pipe; 1/8 npt 1

4 100422 LOCKWASHER, int shkprf; 3/4” 1

5* 150230 SPREADER, packing 1

7* 155899 GASKET, rubber 1

8 156306 WASHER, back-up 1

9 157633 SPRING, helical compression (Models

204385 and 206231) 1

10* 158260 PACKING, cup; leather 1

11 192198 BODY, piston 1

12 158262 BEARING, piston (Models 204385

and 206231) 1

13 158263 TUBE, guide (Models 204385

and 206231) 1

14 158264 TUBE, riser (Models 204385 and

206231) 1

15 158265 WASHER, special plain 1

16 158267 TUBE, stop (Models 204385 and

206231) 1

17 158270 BASE, stationary (Models 204385

and 207408) 1

18 158388 SPRING, helical compression (Model

207408) 1

19* 158429 GASKET, copper 1

20 161320 CAP, tube 1

21 192199 SCREW, special cap 1

22 165730 BASE, portable (Model 206231) 1

23 165731 STABILIZER (Model 206231) 4

24 167870 GUIDE, riser tube (Model 207408) 1

25 167871 HOUSING, elevator bearing 1

26 167872 BEARING, PTFE tape 1

27 167873 TUBE, stop (Model 207408) 1

28 167874 TUBE, riser (Model 207408) 1

29 167875 TUBE, guide (Model 207408) 1

30* 722834 PACKING, o-ring 1

* Recommended spare parts. Keep on hand to reduce

down time.

Model 205332, Series A (see below)

Bare Elevator

Includes items 1–16 below

Ref.

No. Part No. Description Qty.

1 203743 VALVE, restrictor;

includes items 56–59 on page 11 1

2 205333 CAP, elevator mounting 1

3 205334 TUBE, elevator riser 1

4 100155 NUT 1

5 150179 PACKING, cup; leather 1

6 156306 WASHER, flat 1

7 158109 GASKET; rubber 1

8 164246 CAP, tube air 1

9 164247 TUBE, guide, elevator 1

10 164248 SPACER 1

11 164249 PISTON 1

12 169969 FITTING, quick disconnect;

1/8 npt(m) 1

15 159840 ADAPTER; 1/4 npt(f) x 1/8 npt(m) 1

16 100030 BUSHING; 1/4 npt(m) x 1/8 npt(f) 1

9427A

15 16

10 306287

Support and Control Parts

06525

06526

06527

33 38

40 34

46 43 44

67*

62 *61 69* 73

59 *57

1/8 npt

Screw firmly against seat,

back off 1/4 turn

Apply adhesive

Ref. No. 31: 206232 Pump Support Assembly

Ref. No. 41: 207562

Cover Support Assembly

Ref. No. 50: 207561 Air Control Kit

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