Graco King E60 User manual

Instructions

E60/E50 E60/E50

E60/E50King King

KingTM TM

TMElectric Electric

ElectricSprayer Sprayer

Sprayer3A8126B

Electric Electric

Electrichigh high

highpressure pressure

pressuresprayer sprayer

sprayerpackages packages

packagesfor for

forapplication application

applicationof of

ofprotective protective

protectivecoatings. coatings.

coatings.

For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanualandrelated

manualsbeforeusingtheequipment.Save Save

Saveall all

allinstructions. instructions.

instructions.

See page 3 for model information. SeeTechnical Speci󰘰cations for maximumworking pressure.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

RelatedManuals................................................2

ModelInformation...............................................3

Warnings...........................................................4

ComponentIdenti󰘰cation.....................................7

Installation..........................................................8

PowerRequirements....................................8

ConnectPower............................................8

Grounding...................................................8

InstallVentedOilCapBeforeUsing

Equipment......................................9

FlushBeforeUsingEquipment......................9

Setup.................................................................10

PressureReliefProcedure............................12

GunTriggerLock.........................................13

Prime/Flush.................................................14

Spray.................................................................17

Shutdown...........................................................19

Maintenance......................................................19

PreventiveMaintenanceSchedule................19

ChangetheOil.............................................19

DailyMaintenance.......................................20

CheckOilLevel...........................................20

CorrosionProtection....................................20

Flushing......................................................20

CartMaintenance.........................................20

Troubleshooting..................................................21

ErrorCodeTroubleshooting..........................23

StandbyMode.............................................23

ErrorCodesTable........................................23

Repair................................................................25

XtremeLowerRemoval................................25

DisconnectandReconnectLower.................25

OutletCheckValves.....................................26

Parts..................................................................27

PartsDrawing..............................................27

CartParts....................................................30

OutletCheckValvesParts............................31

Dimensions........................................................33

Notes................................................................36

TechnicalSpeci󰘰cations......................................37

CaliforniaProposition65.....................................38

RecyclingandDisposal.......................................39

GracoStandardWarranty....................................40

Related Related

RelatedManuals Manuals

Manuals

Manualsareavailableatwww.graco.com.

Manual Manual

Manualin in

inEnglish English

EnglishDescription Description

Description

3A8119KingElectricDriverInstallation

3A8124KingElectricDriverOperation,RepairandParts

311619PumpMountingKitManual

311762XtremeLowerManual

312145XTRGunManual

3A2799XHFGunManual

3A8126B

ModelInformation

Model Model

ModelInformation Information

Information

NOTE: NOTE:

NOTE:SeetheKingDriverInstallationmanualfordriverapprovalsinformation.

Package Package

PackagePump Pump

PumpLower Lower

Lower

Model Model

ModelDescription Description

Description

Complete* Complete*

Complete*

(Hose (Hose

(Hoseand and

and

XTR XTR

XTRGun) Gun)

Gun)

MaximumFluid

Temperature:

160°F(71°C)

Bare Bare

Bare

(No (No

(NoHose Hose

Hose

or or

orGun) Gun)

Gun)

MaximumFluid

Temperature:

180°F(82°C)

Size Size

Size

(Displacement) (Displacement)

(Displacement)Filter Filter

Filter

273246King,E60,HeavyDutyCartX

273247King,E60,HeavyDutyCartX

273248King,E60,LightWeightCartX

273249King,E60,LightWeightCartX

273250King,E60,WallMountX

273251King,E60,WallMountX

115cc

273252King,E50,HeavyDutyCartX

273253King,E50,HeavyDutyCartX

273254King,E50,LightWeightCartX

273255King,E50,LightWeightCartX

273256King,E50,WallMountX

273257King,E50,WallMountX

145cc

Integrated

Formaximumworkingpressure,seeTechnical Technical

TechnicalSpeci󰘰cations, Speci󰘰cations,

Speci󰘰cations,page page

page37 37

37.

*LowerFluidtemperatureduetoXTRgun.

Heavy Heavy

HeavyFluids Fluids

FluidsPackages Packages

Packages

Package Package

PackagePump Pump

PumpLower Lower

Lower

Model Model

ModelDescription Description

Description

Complete* Complete*

Complete*

Gun:XHF

WhipHose:3/8in.x6ft

Hose:1/2in.x50ft

MaximumFluid

Temperature:

180°F(82°C)

Hopper Hopper

HopperSize Size

Size

(Displacement) (Displacement)

(Displacement)Filter Filter

Filter

273262King,E60,HeavyDutyCartXX115cc

273264King,E50,HeavyDutyCartXX145cc

Formaximumworkingpressure,seeTechnical Technical

TechnicalSpeci󰘰cations, Speci󰘰cations,

Speci󰘰cations,page page

page37 37

37.

Approvals Approvals

Approvals

II 2 G Ex db h IIA T2 Gb X

3A8126B 3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING WARNING

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Paint

orsolvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reand

explosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticsparking).

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Neversprayor󰘱ushsolventathighpressure.

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock. .

.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion.

•Cleanplasticpartsonlyinwellventilatedareas.

•Donotcleanwithadrycloth.

•Donotoperateelectrostaticgunsinequipmentworkarea.

SPECIAL SPECIAL

SPECIALCONDITIONS CONDITIONS

CONDITIONSFOR FOR

FORSAFE SAFE

SAFEUSE USE

USE

•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbe

cleanedonlywithadampcloth.

•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmay

cause󰘰reorexplosion.Takeprecautionstoavoidsuchimpactorcontact.

•All󰘱ameproofjointsarecriticaltotheintegrityofthedriverasapprovedforhazardous

locationsandarenotrepairableifdamaged.Damagedpartsmustbereplacedonlywith

genuineGracopartswithnosubstitutions.

•ConsultGracoTechnicalAssistanceoryourGracodistributorifdimensionalinformationon

the󰘱ameproofjointsisnecessary.

•ConsultGracoTechnicalAssistanceoryourGracodistributorforgenuinereplacement

fasteners.M8x30socket-headcapscrewsofClass12.9steelorbetterwithaminimum

yieldstrengthof1100MPa(160,000psi)areacceptablealternatives.Allsocket-headcap

screwcoverfastenersmustbetorquedto15ft-lb(20.3N•m).

3A8126B

Warnings

WARNING WARNING

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

•Donotexposetorain.Storeindoors.

•Wait󰘰veminutesbeforeservicingafterpowerisremoved.

SKIN SKIN

SKININJECTION INJECTION

INJECTIONHAZARD HAZARD

HAZARD

High-pressure󰘱uidfromgun,hoseleaks,orrupturedcomponentswillpierceskin.Thismay

looklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get

Getimmediate immediate

immediatesurgical surgical

surgical

treatment. treatment.

treatment.

•Donotspraywithouttipguardandtriggerguardinstalled.

•Engagetriggerlockwhennotspraying.

•Donotpointgunatanyoneoratanypartofthebody.

•Donotputyourhandoverthespraytip.

•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopsprayingandbeforecleaning,checking,

orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.

MOVING MOVING

MOVINGPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Movingpartscanpinch,cutoramputate󰘰ngersandotherbodyparts.

•Keepclearofmovingparts.

•Donotoperateequipmentwithprotectiveguardsorcoversremoved.

•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing

equipment,followthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedureanddisconnectallpowersources.

BURN BURN

BURNHAZARD HAZARD

HAZARD

Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoid

severeburns:

•Donottouchhot󰘱uidorequipment.

3A8126B 5

Warnings

WARNING WARNING

WARNING

TOXIC TOXIC

TOXICFLUID FLUID

FLUIDOR OR

ORFUMES FUMES

FUMES

Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,

inhaled,orswallowed.

•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.

•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicable

guidelines.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisequipmentincludes

butisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalSpeci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

Technical

Speci󰘰cations Speci󰘰cations

Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.

Forcompleteinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)from

distributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PRESSURIZED PRESSURIZED

PRESSURIZEDALUMINUM ALUMINUM

ALUMINUMPARTS PARTS

PARTSHAZARD HAZARD

HAZARD

Useof󰘱uidsthatareincompatiblewithaluminuminpressurizedequipmentcancauseserious

chemicalreactionandequipmentrupture.Failuretofollowthiswarningcanresultindeath,

seriousinjury,orpropertydamage.

•Donotuse1,1,1-trichloroethane,methylenechloride,otherhalogenatedhydrocarbon

solventsor󰘱uidscontainingsuchsolvents.

•Donotusechlorinebleach.

•Manyother󰘱uidsmaycontainchemicalsthatcanreactwithaluminum.Contactyourmaterial

supplierforcompatibility.

6 3A8126B

ComponentIdentication

Component Component

ComponentIdenti󰘰cation Identi󰘰cation

Identi󰘰cation

Ref. Ref.

Ref.Description Description

Description

AElectricDriver

BPumpLower

CFluidDrain/PurgeValve

DPackingNut

EPowerSwitch(Lock-outtag-outequipped)

FFluidOutlet

GJunctionBoxCover

HPressureAdjustmentKnob

JOutletCheckValve

LStatusIndicatorLight(LED)

POilFillCap(vented)

SJunctionBox

TFilterCap(modelsequippedwithintegrated󰘰lteronly)

UMaterialSuctionHose

NOTE: NOTE:

NOTE:SeetheKingDriverOperation/Repairmanualforwarninglabelinformation.

3A8126B

Installation

Installation Installation

Installation

Toreducetheriskofelectricshock,󰘰reand

explosion,allelectricalwiringmustbedonebya

quali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

Power Power

PowerRequirements Requirements

Requirements

SeeDriverInstallationmanualforinstructionsfor

powerrequirements.

Connect Connect

ConnectPower Power

Power

SeeDriverInstallationmanualforinstructionsto

connectpower.

Grounding Grounding

Grounding

Thisequipmentmustbegroundedtoreducethe

riskofstaticsparkingandelectricshock.Electric

orstaticsparkingcancausefumestoigniteor

explode.Impropergroundingcancauseelectric

shock.Groundingprovidesanescapewireforthe

electriccurrent.

Sprayer: Sprayer:

Sprayer:Systemisgroundedthroughthepower

cord.

Fluid Fluid

Fluidhoses: hoses:

hoses:Useonlyelectricallyconductivehoses

withamaximumof210ft.(64m)combinedhose

lengthtoensuregroundingcontinuity.Check

electricalresistanceofhoses.Iftotalresistance

togroundexceeds25megaohms,replacehose

immediately.

Spray Spray

Spraygun: gun:

gun:Groundthroughconnectiontoaproperly

grounded󰘱uidhoseandpump.

Fluid Fluid

Fluidsupply supply

supplycontainer: container:

container:Groundthe󰘱uidsupply

container.Followlocalcode.

Object Object

Objectbeing being

beingsprayed: sprayed:

sprayed:Groundtheobjectbeing

sprayed.Followlocalcode.

Solvent Solvent

Solventpails pails

pailsused used

usedwhen when

when󰘱ushing: 󰘱ushing:

󰘱ushing:Followlocal

code.Useonlyconductivemetalpails,placedon

agroundedsurface.Donotplacethepailona

non-conductivesurface,suchaspaperorcardboard,

whichinterruptsgroundingcontinuity.

To To

Tomaintain maintain

maintaingrounding grounding

groundingcontinuity continuity

continuitywhen when

when󰘱ushing 󰘱ushing

󰘱ushingor or

relieving relieving

relievingpressure: pressure:

pressure:Holdthemetalpartofthespray

gun/dispensevalve󰘰rmlytothesideofagrounded

metalpail,thentriggerthegun/valve.

1.Loosenthegroundscrew(Y)andattachaground

wire(Gracopart244524–notsupplied).Tighten

thegroundscrewsecurely.Connecttheother

endofthegroundwiretoatrueearthground.

NOTE: NOTE:

NOTE:Twogroundterminalsareprovidediflocal

coderequiresredundantgroundingconnections.

2.Groundtheobjectbeingsprayed,󰘱uidsupply

container,andallotherequipmentinthe

workarea.Followyourlocalcode.Useonly

electricallyconductiveairand󰘱uidhoses.

3.Groundallsolventpails.Useonlymetalpails(5

gallon(19liter)metalpail,Gracopart101108

–notsupplied),whichareconductive,placed

onagroundedsurface.Donotplacepailon

anon-conductivesurface,suchaspaperor

cardboard,whichinterruptsgroundingcontinuity.

8 3A8126B

Installation

Install Install

InstallVented Vented

VentedOil Oil

OilCap Cap

CapBefore Before

BeforeUsing Using

Using

Equipment Equipment

Equipment

Thedrivergearboxispre-󰘰lledwithoil.The

temporaryunventedcap(PX)preventsoilleaks

duringshipment.Thistemporarycapmustbe

replacedwiththesuppliedventedoilcap(P)before

use.

ti31010a

Flush Flush

FlushBefore Before

BeforeUsing Using

UsingEquipment Equipment

Equipment

Thepump󰘱uidsectionwastestedwithlightweight

oil,whichisleftinthe󰘱uidpassagestoprotectparts.

Toavoidcontaminatingyour󰘱uidwithoil,󰘱ushthe

equipmentwithacompatiblesolventbeforeusing

theequipment.

SeePrime/Flush Prime/Flush

Prime/Flush, ,

,page page

page14 14

14.

3A8126B 9

Setup

Setup Setup

Setup

Toavoidtipover,makesurecartisona󰘱atand

levelsurface.Failuretodosocouldresultininjury.

1.Pullpressureadjustmentknob(H)outandturn

counterclockwiseuntilitstops.Pushtheknob

intolock.

2.Turnpowerswitch(E)OFF.Connectunitto

powersource.

3.Checkpackingnut(D).SeeXtremelowerpump

manual311762forpackingnuttorque.Fillwith

ThroatSealLiquid(TSLTM).

WLL     EE

77 6

4.Attachelectricallyconductive󰘱uidhosetopump

loweroutletviaoutletcheckvalveandtighten.

NOTICE NOTICE

NOTICE

Attachingthehosedirectlytothelowerpump

canresultindamagetothesprayerduring

cavitation,orwhenthesprayerrunsoutof

material.Useanoutletcheckvalvebetween

thelowerpumpandhosetoavoiddamage.

NOTICE NOTICE

NOTICE

Theminimumhosesizeallowableis3/8in.

IDx50ft(10mmx15m).Smallerhoses

cancausehighpressurespikesandresultin

damagetothesprayer.

5.Attachhosetogunandtighten.

10 3A8126B

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