Graco DataTrak 3A4385B User manual

Instructions

DataTrak®Kits 3A4385B

For providing cycle count and material usage information for E-10 sprayers. For

professional use only.

Accessory Kit 25M269 and 25P193

Important Safety Instructions

Read all warnings and instructions in this manual

and in the spray package manual. Save all

instructions.

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Contents

23A4385B

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Prepare to Install . . . . . . . . . . . . . . . . . . . . . . . . . 4

Install the Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Check DataTrak Operation . . . . . . . . . . . . . . . . . 5

DataTrak Controls and Indicators . . . . . . . . . . . . . 6

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DataTrak Diagnostic Codes . . . . . . . . . . . . . . . . . . 8

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Replace Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Replace Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

California Proposition 65 . . . . . . . . . . . . . . . . . . . . 11

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 12

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 12

Related Manuals

Manual in

English Description

311075 E-10 Manual

332144 E-10hp Manual

Warnings

3A4385B 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The

exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this

manual where applicable.

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equip-

ment, follow the Pressure Relief Procedure and disconnect all power sources.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in

all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information

about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine man-

ufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and cre-

ate safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

Installation

43A4385B

Installation

Prepare to Install

1. See E-10 or E-10hp manual and follow the

instructions in the Before Beginning Repair section,

including the Pressure Relief Procedure.

2. Disconnect all line power to the sprayer.

Install the Kit

1. Remove the two top fasteners (F) on the control

panel cover. Leave bottom fasteners and cover

assembled.

2. Align the holes of the mounting bracket (C) with the

cover and reinstall top fasteners.

3. Remove the two fasteners and ISO side drive

housing cover.

4. With cover removed, place magnet (A) on the crank

shaft.

NOTE: The magnet placement on the crank is

crucial to proper DataTrak operation. Offset the

magnet to the far side to get the largest diameter

possible.

5. Install cover/reed switch assembly (B), ensure both

cables are routed through the notch (N).

6. Route cable (CB) through the frame up to the

control panel of the E-10.

7. Remove two screws (SC) on back of the DataTrak

(D).

8. Insert cable (CB) through module and install

grommet (GM).

9. Connect cable connector (CC).

. 1

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. 2

. 3

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Installation

3A4385B 5

10. Reassemble module and slide DataTrak (D) into the

mounting bracket (C).

Check DataTrak Operation

1. Cycle the sprayer in slow recirculation mode.

NOTE: The DataTrak pump icon should move when

the pump rotates.

NOTE: The grand totalizer and the batch totalizer

should advance.

2. Cycle the sprayer in fast recirculation mode for at

least 10 cycles to ensure no errors.

NOTE: If there is an error, adjust the magnet

placement on the crankshaft to ensure both reed

switches pick up the signal. See F

. 4.

. 4

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Keep the magnet offset to the side of the

crankshaft surface to create the largest

range of motion.

Do not place the magnet in the center of the

crankshaft. This creates a smaller range of

motion.

DataTrak Controls and Indicators

63A4385B

DataTrak Controls and Indicators

AB E-10 Type (user settable)

AC Flow Rate Units (user settable to gpm [US],

gpm [Imperial], oz/min [US], oz/min [Impe-

rial], l/min, or cc/min)

AD LED (fault indicator when lit)

AE Display

PF Prime/Flush Key (enables Prime/Flush

mode. While in Prime/Flush mode, the

batch totalizer [BT] will not count.) LED will

flash while in Prime/Flush mode.

RK Reset Key (Resets faults. Press and hold for

3 seconds to clear the batch totalizer.) Push

to toggle between flow rate and cycle rate.

CF Cycle/Flow Rate

BT Batch Totalizer

GT Grand Totalizer

. 5

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ELECTRONIC MONITORING SYSTEM

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Run Mode

ELECTRONIC MONITORING SYSTEM

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5. 3)

Setup Mode

DataTrak Operation

3A4385B 7

DataTrak Operation

The display (AE) will turn off after 1 minute to save

battery life. Press any key to wake up the display.

Setup Mode

1. See F

. 5, page 6. Press and hold for 5

seconds until Setup menu appears.

2. To enter settings for system type and flow rate units,

press to change the value, then to save

the value and move the cursor to the next data field.

• Set system type (AC).

3. More the cursor to the system type field (AC), then

press once more to exit Setup mode.

Run Mode

Prime/Flush

1. See F

. 5, page 6. To enter Prime/Flush mode,

press any key to wake up the display, then press

. The Prime indicator will appear in the display

and the LED will flash.

2. While in Prime/Flush mode, the batch totalizer (BT)

will not count. The grand totalizer (GT) continues to

count.

3. To exit Prime/Flush mode, press any key to wake

up the display, then press . The Prime/Flush

symbol will disappear from the display and the LED

will stop flashing.

Counter/Totalizer

1. See F

. 5, page 6. The last digit of the batch

totalizer (BT) represents the tenths of gallons or

liters. To reset the totalizer, press any key to wake

up the display, then press and hold for 3

seconds.

• If AC is set to ounces, BT and GT display

ounces

• If AC is set to gallons, BT and GT display

gallons

• If AC is set to liters or cc, BT and GT display

liters.

• If AC is set to cycles, BT and GT display cycles.

2. Press to toggle between flow rate units and

cycles. A letter under the BT display indicates that

both BT and GT are displaying gallons (g), liters (l),

or ounces (oz). The word ‘cycles’ means both BT

and GT are displaying cycles.

Display

See F

. 5, page 6. The display (AE) will turn off after 1

minute of inactivity in Run mode or 3 minutes in Setup

mode. Press any key to wake up the display.

DataTrak will continue to count cycles when the display

is off.

The display (AE) may turn off if a high-level static

discharge is applied to the DataTrak, Press any key to

wake up the display.

Diagnostics

See DataTrak Diagnostic Codes, page 8.

NOTICE

To prevent damage to the soft key buttons, do not

press the buttons with sharp objects such as pens,

plastic cards, or fingernails.

. 6

DataTrak Diagnostic Codes

83A4385B

DataTrak Diagnostic Codes

When the monitor detects a problem, the LED will flash

and a diagnostic code will appear on the display.

To acknowledge the diagnosis and return to normal

operating screen, press once to wake up the

display, and once more to clear the diagnostic code

screen.

Symbol Code Code Name Diagnosis Cause

E-5 Reed Switch

error

Module not reading Reed Switch

pulses

• Improper magnet placement

• Faulty Reed Switch

E-6 Blown fuse Fuse is blown. Replace fuse; see

Reactor A-25 Repair manual

• Faulty solenoid or solenoid wiring

• Extreme temperatures (above

140°F [60°C])

Repair

3A4385B 9

Repair

NOTE: Use only the following approved

replacement batteries. Use of an unapproved

battery will void Graco’s warranty.

• Ultralife lithium #U9VL

• Duracell alkaline #MN1604

• Energizer alkaline #522

• Varta alkaline #4922

NOTE: Use only a Graco-approved replacement

fuse. Order Part 24V216.

Replace Battery

1. Remove DataTrak module (D) from bracket. See

. 7.

2. Remove two screws (SC in F

. 8) on back of

module to access battery.

3. Disconnect the used battery and replace with an

approved battery.

Replace Fuse

1. Remove the screw, metal strap, and plastic holder.

2. Pull the fuse (FU) away from the board.

3. Replace with a new fuse.

. 7. Remove DataTrak

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. 8. DataTrak Battery and Fuse Location

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Parts

10 3A4385B

Parts

Ref. Part Description Qty.

1 MODULE, DataTrak, cycle counter 1

2 KIT, cover, cycle counter, E-10 1

3 BRACKET, wall mount, DataTrak 1

4 119875 MAGNET, disc, 0.38 diameter, 0.100 thick 1

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