Graco 262453 User manual

3A1162A

ENG

Installation - Parts

Solenoid

Changeover Kits

Increases shot accuracy and eliminates changeovers on shots that are less than 20% of

the pump volume when added to SmartWare™Shot Dispense Kits.

For professional use only.

Not for use in explosive atmospheres.

Part 262453

Changeover kit for NXT®2200 and larger air motors.

Part 262464

Changeover kit for NXT1800 and smaller air motors.

Important Safety Instructions

Read all warnings and instructions in this

manual and the SmartWare Shot Dispense Kit

manual. Save all instructions.

Install Changeover Kit 262453

23A1162A

Install Changeover Kit 262453

1. Assemble the air fittings onto the solenoid valve as

shown in the following figure.

2. Stop the pump at the middle of its stroke.

3. Relieve pressure. See the SmartWare Shot Dis-

pense Kit Instructions-Parts manual for pressure

relief instructions.

4. Disconnect the air line to the air motor.

5. Remove the air motor top cover using a flat head

screwdriver.

6. Remove the screw on the outer valve cover to

remove the cover.

7. Remove the ten screws from the valve cover to

remove the cover, spring-loaded detent, and gasket.

8. Remove both end cap retainer pins from their holes.

FIG. 1: Assemble Fittings

Trapped air can cause the pump to cycle

unexpectedly, which could result in serious injury

from splashing or moving parts

FIG. 2: Remove Air Motor Cover

FIG. 3: Disassemble Front of Air Motor

ti8218b

Screw

Outer Valve Cover

Screws

Detent

Gasket

Retainer Pin

Valve Cover

Install Changeover Kit 262453

3A1162A 3

9. Invert the retainer pins and slide the heads into the

slots on the existing piston stop valves. Use the

retainer pins to pull the piston valve stops out.

10. Install a new piston valve stop (1), o-ring (14), and

elbow fitting (20) in the top of the valve body. Apply

a liberal amount of lubricant (17) to the o-ring before

installation.

11. Install a new piston valve stop (1), o-ring (14), and

straight fitting (15) in the bottom of the valve body.

Apply a liberal amount of lubricant (17) to the o-ring

before installation.

FIG. 4: Remove Existing Piston Valve Stops

FIG. 5: Install Top Piston Valve Stop

Retainer Pin

Piston

Valve

Stop

ti7758a

FIG. 6: Install Bottom Piston Valve Stop

115

Install Changeover Kit 262453

43A1162A

12. Install the solenoid bracket (2) to the top of the valve

body using the two mounting screws (10) and wash-

ers (11).

13. Install the solenoid valve assembly (3) to the sole-

noid bracket using the two solenoid valve screws

(12).

14. Connect cables and air lines as shown in FIG. 8. Cut

air line tubes to length.

NOTE: To avoid kinks in air lines when connecting them

from the solenoid valve to the piston valve stop, use

large radius bends in the air lines and support tubing

with the supplied cable ties.

NOTE: For supply systems, ensure there is enough

cable and air line tubing to allow for full ram extension.

15. Reassemble air motor. Follow steps 6 through 3 in

reverse order.

16. Tee into your existing air supply, upstream from any

regulators, to provide air to the solenoid air supply.

Ensure there is a minimum of 70 psi (0.49 MPa, 4.9

bar).

FIG. 7: Install Solenoid Valve Assembly

Install Changeover Kit 262453

3A1162A 5

FIG. 8: Connect Cables and Air Lines - NXT2200 and Larger Air Motors

Air Supply

Install Changeover Kit 262464

63A1162A

Install Changeover Kit 262464

1. Assemble the air fittings onto the solenoid valve as

shown in the following figures.

NOTE: Use the following table to determine which figure

corresponds to the air motor used by your system.

2. Stop the pump at the middle of its stroke.

3. Relieve pressure. See the SmartWare Shot Dis-

pense Kit Instructions-Parts manual for pressure

relief instructions.

4. Disconnect the air line to the air motor.

5. Remove the existing snap ring from each end of the

air valve.

6. Use the piston to push the existing air valve plug out

of each end.

7. Remove the existing o-rings from each end.

Air Fitting Figures According to System and Air Motor

M02xxx M04xxx M07xxx M12xxx M18xxx

D200

Rams

FIG. 9 FIG. 9 FIG. 9 FIG. 9 FIG. 9

S20

Rams

FIG. 10 FIG. 10 FIG. 10, FIG. 9 FIG. 9

FIG. 9: Assemble Fittings

FIG. 10: Assemble Fittings

105 108

109

106

107

109

106

107 106

106

105

109 107

109

Trapped air can cause the pump to cycle

unexpectedly, which could result in serious injury

from splashing or moving parts

FIG. 11: Remove Existing Air Valve Plug

Snap Ring

O-ring

Air Valve Plug

Install Changeover Kit 262464

3A1162A 7

8. Install the top o-ring (116 or 117) air valve plug (101

or 102), snap ring (118 or 119), and elbow fitting

(107) in the top of the valve body. Apply a liberal

amount of the supplied lubricant to the o-rings

before installation. Refer to FIG. 12 and FIG. 13.

9. Install the bottom o-ring (116 or 117), air valve plug

(101 and 102), snap ring (118 and 119), and elbow

fitting (107) in the bottom of the valve body. Apply a

liberal amount of the supplied lubricant to the

o-rings before installation. Refer to FIG. 14 and FIG.

15.

FIG. 12: Install Top Air Valve Plug

FIG. 13: Install Top Air Valve Plug

101

118

107

M02xxx and M04xxx

116

M07xxx, M12xxx, and M18xxx

107

119

102

117

FIG. 14: Install Bottom Air Valve Plug

FIG. 15: Install Bottom Air Valve Plug

115

M02xxx and M04xxx

116

101

118

107

M07xxx, M12xxx, and M18xxx

117

102

119

107

Install Changeover Kit 262464

83A1162A

10. Mount the solenoid valve assembly (105) onto the

correct bracket (103 or 104) for your air motor using

the screws (114) and washers (115) as shown in

FIG. 16 and FIG. 17.

11. Install the solenoid bracket (103 or 104) to the back

of the air motor body using the two mounting screws

(112) and washers (113) as shown in FIG. 16 and

FIG. 17.

NOTE: Use the following table to determine which figure

corresponds to the air motor used by your system.

12. Connect cables and air lines as shown in FIG. 18.

Cut air line tubes to length.

13. Tee into your existing air supply, upstream from any

regulators, to provide air to the solenoid air supply.

Ensure there is a minimum of 70 psi (0.49 MPa, 4.9

bar).

Solenoid Bracket Figures According to

System and Air Motor

M02xxx M04xxx M07xxx M12xxx M18xxx

D200

Rams

FIG. 16 FIG. 16 FIG. 16 FIG. 16 FIG. 16

S20

Rams

FIG. 16 FIG. 16 FIG. 16 FIG. 17 FIG. 17

FIG. 16: Install Solenoid Valve Assembly

114

115

105

104

112 113

FIG. 17: Install Solenoid Valve Assembly

105

115

114

112

113

103

Install Changeover Kit 262464

3A1162A 9

FIG. 18: Connect Cables and Air Line - NXT1800 and Smaller Air Motors

110

111

Air Supply

Parts

10 3A1162A

Parts

Kit 262453

For NXT2200 and larger air motors

Kit 262464

For NXT1800 and smaller air motors

Ref. Part Description Qty.

1 16F602 STOP, valve piston, ported 2

2 BRACKET, solenoid mount 1

3 16F612 VALVE, solenoid 1

4 124661 CABLE, changeover solenoid 2

5 124745 FITTING, elbow, swivel; 10-32x1/4 2

6 124746 FITTING, straight; 10-32x1/4 1

7 124795 MUFFLER; 10-32 thread 2

8 124273 CONNECTOR, splitter 1

9 124415 CABLE; 5 pin, mf, 3.0m 1

10 107257 SCREW, thread forming 2

11 115814 WASHER, flat, sst 2

12 107390 SCREW, machined, pan head 2

13 100272 WASHER, lock 2

14 108014 O-RING 2

15 C19405 FITTING, connector, male 1

16 C12509 TUBE; nylon, round, 15 ft. -

18 103473 STRAP, tie, wire 8

20 112698 ELBOW, male, swivel 1

Ref. Part Description Qty.

101 16F837 PLUG, air valve, ported, small 2

102 16F839 PLUG, air valve, ported, medium 2

103 BRACKET, solenoid mount 1

104 BRACKET, solenoid mount 1

105 16F612 VALVE, solenoid 1

106 124661 CABLE, changeover solenoid 2

107 124745 FITTING, elbow, swivel; 10-32x1/4 5

108 124746 FITTING, straight; 10-32x1/4 1

109 124795 MUFFLER; 10-32 thread 2

110 124273 CONNECTOR, splitter 1

111 124415 CABLE; 5 pin, mf, 3.0m 1

112 15V909 SCREW; m8 x 12 2

113 100133 WASHER, lock 2

114 107390 SCREW, machined, pan head 2

115 100272 WASHER, lock 2

116 514279 O-RING; 018 buna 2

117 103255 O-RING 2

118 15M269 RING, snap, internal 2

119 15M271 RING, retaining 2

120 C12509 TUBE; nylon, round, 15 ft. -

122 103473 STRAP, tie, wire 8

This manual suits for next models

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