Graco 24L096 User manual

Instructions

DCM DCM

DCMand and

andADCM ADCM

ADCM332013E

Display Display

DisplayControl Control

ControlModule Module

Module(DCM) (DCM)

(DCM)and and

andAdvanced Advanced

AdvancedDisplay Display

DisplayControl Control

ControlModule Module

Module(ADCM), (ADCM),

(ADCM),used used

usedto to

tomonitor monitor

monitorand and

and

control control

control󰘱ow 󰘱ow

󰘱owrate rate

rateand and

andtrack track

trackmaterial material

materialuse. use.

use.For For

Forprofessional professional

professionaluse use

useonly. only.

only.

Important Important

ImportantSafety Safety

SafetyInstructions Instructions

Instructions

Readallwarningsandinstructionsinthismanual.Save Save

Savethese these

these

instructions. instructions.

instructions.

See See

Seepage page

page3 3

3for for

forkit kit

kitinformation, information,

information,

including including

includingapprovals. approvals.

approvals.

PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents

Contents

DCMandADCMModels.....................................3

Warnings...........................................................4

Installation..........................................................7

IntrinsicallySafe...........................................7

ElectricalConnections..................................7

Grounding...................................................8

ConnectionPorts.........................................9

Maintenance......................................................10

UpdateSoftware..........................................10

ReplaceBattery...........................................10

DiagnosticInformation........................................11

Parts..................................................................12

AppendixA-ControlDrawing16M169.................13

Notes................................................................19

MountingDimensions.........................................20

TechnicalData...................................................21

GracoStandardWarranty....................................22

2332013E

DCMandADCMModels

DCM DCM

DCMand and

andADCM ADCM

ADCMModels Models

Models

TheDCMandADCMarenotapprovedforuseinhazardouslocationsunlessthemodule,allaccessories,

andallwiringmeetlocal,state,andnationalcodes.

Approved Approved

Approvedfor for

forHazardous Hazardous

HazardousLocation Location

Location

Class Class

ClassI, ,

,Div Div

Div1, 1,

1,Group Group

GroupD, D,

D,T3 T3

T3(North (North

(NorthAmerica); America);

America);

Class Class

ClassI, ,

,Zone Zone

Zone0, 0,

0,Group Group

GroupIIA, ,

,T3 T3

T3(Europe) (Europe)

(Europe)

Model Model

Model

No. No.

No.

Series Series

SeriesDescription Description

Description

24L096* 24L096*

24L096*ADisplayControlModule(DCM)

24N671* 24N671*

24N671*ADCMwithbracket

24L097* 24L097*

24L097*AAdvancedDisplayControlModule(ADCM)

24N672* 24N672*

24N672*AADCMwithbracket

2575

9902471

ClassI,Div.1,

GroupDT3

Exia[ia]

Ta=0°Cto50°C

Ex Ex

Exia ia

ia[ia] [ia]

[ia]op op

opis is

isIIA A

AT3 T3

T3Ga Ga

IECEx IECEx

IECExITS ITS

ITS18.0023X 18.0023X

18.0023X

Ta=0°C Ta=0°C

Ta=0°Cto to

to50°C 50°C

50°C

IntrinsicallySafeApparatus

PartofIntrinsicallySafeSystem.

ForuseinClassI,Division1,GroupDT3HazardousLocations

SeeAppendixA-ControlDrawing16M169,page13forentityparameters.

* *

*NOTE: NOTE:

NOTE:Thesemodelsarenotavailableforsale.TheyarethebasemodelsusedinotherGracosystems.

Seeyoursystemmanualforkitandpartinformation.

332013E3

Warnings

Warnings Warnings

Warnings

Thefollowingwarningsareforthesetup,use,grounding,maintenanceandrepairofthisequipment.The

exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolreferstoprocedure-speci󰘰c

risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese

Warnings.Product-speci󰘰chazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout

thebodyofthismanualwhereapplicable.

WARNING

FIRE FIRE

FIREAND AND

ANDEXPLOSION EXPLOSION

EXPLOSIONHAZARD HAZARD

HAZARD

Flammablefumes,suchassolventandpaintfumes,inwork work

workarea area

areacanigniteorexplode.Tohelp

prevent󰘰reandexplosion:

•Useequipmentonlyinwellventilatedarea.

•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and

plasticdropcloths(potentialstaticarc).

•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.

•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable

fumesarepresent.

•Groundallequipmentintheworkarea.SeeGrounding Grounding

Groundinginstructions.

•Useonlygroundedhoses.

•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunless

theyareantistaticorconductive.

•Stop Stop

Stopoperation operation

operationimmediately immediately

immediatelyifstaticsparkingoccursoryoufeelashock.Donotuse

equipmentuntilyouidentifyandcorrecttheproblem.

•Keepaworking󰘰reextinguisherintheworkarea.

SPECIAL SPECIAL

SPECIALCONDITIONS CONDITIONS

CONDITIONSFOR FOR

FORSAFE SAFE

SAFEUSE USE

USE

TheDCMandADCMdonotprovide500VACisolationthroughthecouplingnutsonthe

enclosure.Theassociatedapparatusandthe󰘰eldapparatuscableshieldsmustnotbe

connectedtotheDCMorADCMcouplingnuts.Tohelpprevent󰘰re,explosion,orelectric

shock,equipmentmustcomplywiththefollowingconditions.

•Followallisolationandgroundinginstructions.SeeGrounding,page8.

Staticchargemaybuilduponplasticpartsduringcleaningandcoulddischargeandignite

󰘱ammablevapors.Tohelpprevent󰘰reandexplosion:

•Cleanplasticpartsonlyinawellventilatedarea.

•Donotcleanwithadrycloth.

4332013E

Warnings

WARNING

ELECTRIC ELECTRIC

ELECTRICSHOCK SHOCK

SHOCKHAZARD HAZARD

HAZARD

Thisequipmentmustbegrounded.Impropergrounding,setup,orusageofthesystemcan

causeelectricshock.

•Turnoffanddisconnectpoweratmainswitchbeforedisconnectinganycablesandbefore

servicingorinstallingequipment.

•Connectonlytogroundedpowersource.

•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodes

andregulations.

•Donotexposetorain.Storeindoors.

INTRINSIC INTRINSIC

INTRINSICSAFETY SAFETY

SAFETY

Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe

equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.

Followlocalregulationsandthefollowingsafetyrequirements.

•InstallationshouldbeinaccordancewithANSI/ISARP12.06.01“InstallationofIntrinsically

SafeSystemsforHazardous(Classi󰘰ed)Locations”andtheNationalElectricalCode®

(ANSI/NFPA70).

•InstallationinCanadashouldbeinaccordancewiththeCanadianElectricalCode,CSA

C22.1,Part1,AppendixF.

•ForATEX,installperEN60079–14andapplicablelocalandnationalcodes.

•Equipmentthatcomesincontactwithintrinsicallysafeterminalsmustmeettheentity

parameterrequirementsspeci󰘰edinControlDrawing16M169.SeeAppendixAinManual

332013.Thisincludessafetybarriers,DCvoltagemeters,ohmmeters,cables,and

connections.Removetheunitfromthehazardousareawhenservicing.

•Ifaprinter,computer,orotherelectricalcomponentisconnected,itmustbeusedin

conjunctionwithasafetybarrier.

•Withoutthesafetybarrier,theequipmentisnolongerintrinsicallysafeandmustnotbe

operatedinhazardouslocations,asde󰘰nedinarticle500oftheNationalElectricalCode

(USA)oryourlocalelectricalcode.

•Donotinstallequipmentapprovedonlyfornon-hazardouslocationinahazardousarea.See

theIDlabelfortheintrinsicsafetyratingforyourmodel.

•Donotuseintrinsicallysafeequipmentwithapowersupplythathasnobarrier.Intrinsic

safetymaybecompromised.

•Groundthepowersupply.Avoltagelimitingsafetybarriermustbeproperlygroundedtobe

effective.Forpropergrounding,usea12gaugeminimumgroundwire.Thebarrier’sground

mustbewithin1ohmoftrueearthground.

•Donotremoveanycoveruntilpowerhasbeenremoved.

•Donotsubstitutesystemcomponentsasthismayimpairintrinsicsafety.

332013E5

Warnings

WARNING

PRESSURIZED PRESSURIZED

PRESSURIZEDEQUIPMENT EQUIPMENT

EQUIPMENTHAZARD HAZARD

HAZARD

Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin

andcauseseriousinjury.

•FollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenyoustopspraying/dispensingandbefore

cleaning,checking,orservicingequipment.

•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.

•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.

EQUIPMENT EQUIPMENT

EQUIPMENTMISUSE MISUSE

MISUSEHAZARD HAZARD

HAZARD

Misusecancausedeathorseriousinjury.

•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.

•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated

systemcomponent.SeeTechnical Technical

TechnicalData Data

Datainallequipmentmanuals.

•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical

TechnicalData Data

Data

inallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.Forcomplete

informationaboutyourmaterial,requestMSDSfromdistributororretailer.

•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.

•TurnoffallequipmentandfollowthePressure Pressure

PressureRelief Relief

ReliefProcedure Procedure

Procedurewhenequipmentisnotinuse.

•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine

manufacturer’sreplacementpartsonly.

•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovals

andcreatesafetyhazards.

•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.

•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.

•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.

•Donotkinkoroverbendhosesorusehosestopullequipment.

•Keepchildrenandanimalsawayfromworkarea.

•Complywithallapplicablesafetyregulations.

PERSONAL PERSONAL

PERSONALPROTECTIVE PROTECTIVE

PROTECTIVEEQUIPMENT EQUIPMENT

EQUIPMENT

Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,

includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Thisprotective

equipmentincludesbutisnotlimitedto:

•Protectiveeyewear,andhearingprotection.

•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolvent

manufacturer.

6332013E

Installation

Installation Installation

Installation

Intrinsically Intrinsically

IntrinsicallySafe Safe

Safe

Donotsubstituteormodifysystemcomponents

asthismayimpairintrinsicsafety.Forinstallation,

maintenance,oroperationinstructions,read

instructionmanuals.Donotinstallequipment

approvedonlyfornon-hazardouslocationina

hazardouslocation.Seetheidenti󰘰cationlabelfor

theintrinsicsafetyratingforyourmodel.

TheDCMandADCMaredesignedfor

usewithGracoControlArchitecturebased

systemsthathaveacompatibledesign.See

AppendixA-ControlDrawing16M169,page13,

forinstallationrequirementsandentityparameters.

Followallinstallationinstructionsinyoursystem

manual.

•Intrinsicallysafe(IS)equipmentshouldnotbeused

withapowersupplythathasnobarrier.

•Donotmoveunitsfromanon-intrinsicallysafe

(non-IS)installationtoanISinstallation.

•ISequipmentthathasbeenusedwithanon-IS

powersupplymustnotbereturnedtoahazardous

location.

•AlwaysuseanISpowersupplywithISequipment.

Electrical Electrical

ElectricalConnections Connections

Connections

InstallperthecontroldrawinginAppendixA.

332013E7

Installation

Grounding Grounding

Grounding

Theequipmentmustbegroundedtoreducethe

riskofstaticsparkingandelectricshock.Electric

orstaticsparkingcancausefumestoigniteor

explode.Impropergroundingcancauseelectric

shock.Groundingprovidesanescapewireforthe

electriccurrent.

TheDCMandADCMareusedinavarietyof

systems,withvaryinggroundingrequirements.

Followallinstructionsinyoursystemmanual.

Non-

Hazardous

Area

Non-

Hazardous

Area

Hazardous

Area

Hazardous

Area

PowerSupplyLocatedinNon-HazardousAreaPowerSupplyLocatedinHazardousArea

KEY KEY

KEY

A A

ADCMorADCM

B B

BPowerSupplyandBarrier

PowercableCANNOThavecableshieldtiedtocouplingnut.500VACisolationisrequired.

ThepowercableandcircuitboardareisolatedfromtheDCM/ADCMenclosure.Theyhave

conductivepathstoSEPARATE SEPARATE

SEPARATEgrounds grounds

grounds.

PowercableCANhavecableshieldtiedtocouplingnut.Powercablecouplingnutand

DCM/ADCMhaveconductivepathtoCOMMON COMMON

COMMONground ground

ground.

8332013E

Installation

Connection Connection

ConnectionPorts Ports

Ports

Figure1DisplayControlModule(DCM)

Figure2AdvancedDisplayControlModule(ADCM)

Port Port

PortDescription Description

Description

1FiberOpticReceiver

2FiberOpticTransmitter

3PowerIn/CANData

4DigitalInput/Output

5FiberOpticReciever

6FiberOpticTransmitter

7AnalogInput

8AnalogOutput

9AnalogOutput

10AnalogInput

332013E9

Maintenance

Maintenance Maintenance

Maintenance

Update Update

UpdateSoftware Software

Software

Manual3A1244willaccompanyanynecessary

softwareupdates.Followallinstructionsand

warningsinManual3A1244toupdateyourDCMor

ADCMsoftware.

Replace Replace

ReplaceBattery Battery

Battery

Replacethebatteryonlyiftheclockstopsfunctioning

afterdisconnectingpowerorapowerfailure.

Sparkingcanoccurwhenchangingthebattery.

Replacethebatteryonlyinanon-hazardous

location,awayfrom󰘱ammable󰘱uidsorfumes.

NOTICE NOTICE

NOTICE

Toavoiddamagingthecircuitboard,weara

groundingstrap.

1.Disconnectpower.

2.Removethemodulefromthebracket.

3.Attachgroundingstrap.

4.Remove4screws,andthenremovetheaccess

cover.

5.Usea󰘱atheadscrewdrivertopryouttheold

battery.

NOTE: NOTE:

NOTE:Disposeofbatteryproperlyinan

approvedcontainerandaccordingtoapplicable

localguidelines.

6.Replacewithnewbattery.Ensurebattery󰘰ts

underconnectortabsbeforesnappingotherend

inplace.

NOTE:UseonlyPanasonicCR2032batteriesfor

replacement.

7.Reassembleaccesscoverandscrews.

8.Snapthemodulebackintothebracket.

10332013E

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