GMP PROTOPIC AUTO-540 HS User manual
2015. 06
USER MANUAL FOR PROTOPIC AUTO-540 QUATRO SLIT
Before operating the unit, please read this manual thoroughly and retain it for future reference.
The design / specification of the machine could be changed for improvement without any prior notice.
INDEX
◐ SAFETY ◐ How to Laminate 37
page
Important Safety Instruction 3
page
Safety Device 6
page
◐ MAINTENANCE 43
page
Warning Stickers 7
page
◐ TROUBLESHOOTING 44
page
◐ INSTALLATION
Packing Contents 8
page
◐ SPECIFICATION 48
page
Main Devices 9
page
Move & Installation 10
page
◐ DIGITAL SLEEKING SOLUTION
Introduction of DIGITAL SLEEKING 49
page
◐ HOW TO USE CONTROL PANEL
GLOSS & MATT SLEEKING
50
page
Details for Display 13
page
HOLOGRAM SLEEKING 54
page
Control Panel 17
page
METALLIZE PRINTING 58
page
Messages 22
page
SLEEKING FILM SPECIFICATION 60
page
◐ HOW TO USE MAIN DEVICES
Feeding Devices 26
page
Lamination Devices 30
page
Cutting Devices
34
page
Other Devices 36
page
Important Safety Instruction
"Important Safety Instruction " is for the purpose of user's safety
and prevention of Property loss. Read thoroughly and Use rightly according to the manual
Warning : If you ignore this symbol, you could suffer serious injury or death
Caution: If you ignore this symbol, you could receive a serious injury or loss of property
This symbol means a prohibited action. If you ignore a prohibited action, you could suffer a personal injury and damage the machine
This symbol means a required action. If you don't follow this action, your safety is not guaranteed.
Required action will be included in this symbol.
Reference:The sign above refers the contents for user's safety and prevention of Property loss.
☞ POWER
Do not connect or disconnect with wet hands, as this will cause an electric shock
Do not overload a power supply,as this will cause a fire and an electric shock.
Do not use a damaged plug or lead, as this could cause a fire or an electric shock
Do not use other voltage and power supply other than specified, as this will cause a fire and an electric shock.
Warning
3/60
Important Safety Instruction
☞ POWER
Make sure plug is in the socket, as it could cause fire or an electric shock
For your safety, grounding the power
Do not pull the plug or bend improperly
Danger, Malfunction, loss of electricity could cause an electric shock
☞ Installation
Do not use materials near a naked flame
Do not use the machine in the sealed place.
Only use the specified power and voltage. It can be a reason of fireflame or an electricity fireflame.
Do not dissemble, make repairs or convert the machine. Contact your dealer for repairs
Ensure all hair, neckties, necklaces, are kept free of the feeding table to avoid injury
Do not convert the safety device and safety switch.
Do not spill any liquids on the laminator as this will cause damage and a possible electric shock
Do not use the flammable spray or flammable materials inside or outside the machine. As this could cause a fire.
Do not allow childern use of this equipment
Warning
Grounding
4/60
Important Safety Instruction
☞ POWER
When moving the product, turn off the power switch, disconnect the power plug from the socket
When lamintor is not in use, you must turn off the power switch, disconnect the power plug from the socket.
☞ Installation
anger - laminating blades are sharp and can cause injury.
More than 2 people are needed to carry this equipment to avoid personal injury or damage to the machine.
Keep gears and chains free of all materials
Do not touch the roller with your hand as you could be burnt.
Please avoid installing near the following places;
Gas stove, Ventilator or Air conditioner due the higher temperature or higher humidity
Do not place any materials on the laminator as they could catch a fire
Avoid the direct sunlight for the installing the machine
Avoid the dark and slope place for installation
Do not place any materials on the laminator as they could catch a fire
Do not touch the film and laminating machine just after lamination finishes as you could be burnt.
Use the machine with laminating purpose only.
Tidy up the place near the laminating machine.
Warning
5/60
Safety Device
☞ Emergency Switch
When emergency situation happened, it stops the running motor(rollers) rotation and system operation.
In case of emergency, use this switch.
☞ How to use
Press the Red button to operate the Emgency Stop Switch.
All system is stopped when this is pressed.
Turn the switch to the right to release from Emergency Status.
Emergency Switch
E-Stop S/W
6/60
WARNING STICKERS
For the user safety, in the outer design, the below sticker is attached. Be cautious not to injured during operation.
☞ Roller caution ☞ Higher Temperature
Do not touch the roller and heating plate with your hand as you could be burnt.
Do not touch on the heating part
Roller's higher temperature and press can damage your body
☞ Electricity Caution
☞ Cutting Caution
Inside the machine, high voltage flows,
Do not touch your body on the trimming device Do not open the outer case
You can suffer an injury You can suffer injury or sudden death with electricity shock
☞ Chain Caution
Do not your body wound into a chain.
You can suffer an injury
WARNING STICKERS
7/60
PACKING CONTENTS
Items Q'ty(EA)
LAMINATOR
1
FEEDING TABLE 1
PAPER GUIDE 2
AIR COMPRESSOR
1
AIR HOSE 1
GLASS TUBE FUSE (20mm) 250V/12.5A
4
GLASS TUBE FUSE (20mm) 250V/15A
2
WRENCH SET 1
LAMI TABLE
1
MANUAL 1
SEPARATOR IDLE ROLLER 1
LEADING PAPER
1
WASTE GUIDE 2
WASTE BASKET 1
`
CONTENTS
PROTOPIC AUTO-540 QUATRO SLIT
8/60
MAIN DEVICES
Main Devices
Decurling Adjustment Knob
Feeder
Roller Pressure
Gauge & Knob
Control Panel
Uppper Film Tension
Adjustmen Knob
Feeding Table
Lower Film Tension
Adjustment Knob
Side Slitter
Film Shaft Support
E-Stop S/W
Film Rewinder
Waste Guide
Waste Basket
Perforator
Perforator
9/60
UNPACK & MOVE
☞ Unpacking
1. Product is packed with vacuum aluminum packing materials to avoid corrosion and external packing is wooden crate.
2. Wooden crate can be disassembled by 11mm box spanner.
Disassemble the 5 panels on the left picture and remove vacuum packing materials. Then, move it to the installation place.
☞ Move the product
◑ In the following cases, it requires to move it by forklift.
1. If the ground is not level.
2. If it is required to be moved it to more than 10m distance.
3. After unpacking and move it to an installation area.
◑ If it requires to move it by caster wheel.
1. If a distance to move the laminator is less than 10m distance in the same area
2. Move the laminator gently with more than 4 persons at least. During it is moved,
grap each corner of the machine.
◑ After the machine is moved
1. Lock the caster wheel and fix the machine with height adjustment legs.
2. Plug the power cord and connect the air hose.
3. Check the machine as the test operation.
WARNING : Machine weight is very heavy, then be careful to move it to avoid damage / injury.
Before it is moved, power cord / air hose have to be unplugged / disconnected.
☞ Caster Wheel
Leveling foot is to fix / to level the machine.
After the machine is moved on the installation place, fix the machine with spanner.
UNPACK & MOVE
Caster Wheel
10/60
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