Genesis 200 MIX AC/DC User manual
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V.02-220214
OWNER’S MANUAL
BLUEARC GENESIS 200 MIX AC/DC
WELDING MACHINE
NOTE: Please read this manual carefully before use.
Product Specifications and features are subject to change without
notice. While every attempt has been made to provide the most
accurate and current information possible at the time of publication, this
manual is intended to be a general guide.
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WARNING! Please read these instructions before installing and
commissioning the device.
1. GENERAL COMMENTS
Start-up and operation of the device should only be done after carefully reading this
Operator's Manual.
Damage to the device due to improper handling will result in the loss of warranty
rights.
It is forbidden to modify devices and interfere in its construction.
ATTENTION
Welding may endanger the safety of the operator and other persons in the vicinity.
Therefore, special precautions should be taken during welding. Before welding, read
the occupational health and safety regulations in force at the workplace.
During electric welding with MMA and TIG methods, there are the following hazards:
oELECTRIC SHOCK
oNEGATIVE EFFECT OF ARROW ON EYES AND SKIN OF HUMAN
oPOISON AND GAS DAMAGE
oBURNS
oNOISE
Prevention of electric shock:
•Connect the device to a correct electrical installation with proper protection.
•Assemble current wires with the device switched off.
•Do not use handles and power cables with damaged insulation.
•While in adverse conditions with the danger of electric shock (environments
with high humidity and closed tanks), work with a helper supporting the work
of the welder and watching over safety. Use clothing and gloves with good
insulating properties.
•If you notice any irregularities, you should ask a helper to handle them.
•Do not operate the device with covers removed.
•Do not touch the output terminals when the device is connected and press the
trigger, do not touch the electrode head when initiating arc.
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Prevention of damage from electric arc on the eyes and human skin:
• Wear protective clothing (gloves, apron, leather shoes).
• Use shields or protective shields with a properly selected filter.
• Use protective covers made of non-combustible materials and use a color of
the lens that absorbs harmful radiation.
Prevention of poisoning by vapors and gases emitted during welding from
electrode lagging and metal evaporation:
•Use proper ventilation devices at work stations.
•Use fan to provide fresh air when working in a confined space.
Prevention of burns:
•Use appropriate protective clothing and footwear to protect against burns from
arc radiation and spatter
•Use clothes free of lubricants and oils that may lead to ignition of the clothing.
Prevention of negative impact of noise:
•Use earplugs or other noise protection measures,
•Warn of the dangers of nearby people.
Before starting the device:
•Check the condition of electrical and mechanical connections. Do not use
handles and power cables with damaged insulation. Improper insulation of
holders and power cords may result in electric shock.
•Ensure proper working conditions, temperature, humidity and ventilation in
the workplace. When in use outside, protect against rain.
Operator of the welder should:
•Know how to weld electrodes, coated electrodes and TIG.
•Know and follow the health and safety regulations applicable while welding.
•Use appropriate, specialist protective equipment: Gloves, apron, rubber boots,
shield or welding helmet with a properly selected filter.
•Be familiar with the contents of these operating instructions and operate the
welder for its intended purpose.
Any repairs/adjustmnets to the device may only be made after disconnecting the power.
When the device is connected to the power do not allow it to touch any bare hands, damp or
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soiled clothing. Do not remove the external covers when the device is connected to the
power. Maintenance and repair work may only be carried out by authorized persons subject
to the safety and operating conditions applicable to electrical equipment.
2. GENERAL DESCRIPTION
This welding machine is used for manual welding by direct current and alternating
current using Manual Metal Arc (MMA) and Gas Tungsten Arc Welding (GTAW), also
known as Tungsten Inert Gas (TIG) welding. In the design and construction of the
device the latest developments in the field of PWM technology (pulse width
modulation) and IGBT modules (bipolar transistors with an insulated gate) were used,
thanks to which the welder is characterized by small size and low weight.
The ARC FORCE function is available during MMA welding. During TIG welding it is
possible to regulate the rise and fall of current, pre-outflow and gas outflow as well as
pulse and AC current parameters. The device has a memory of 10 sets of parameter
settings for the TIG HF and MMA methods.
3. TECHNICAL PARAMETERS
Model
HTIG-200P MIX AC/DC
Input Voltage(V)
1*220V-240V+1*110-120V
Frequency (Hz)
50/60
Power Capacity (KVA)
7.1
Max Input Current (A)
43
No-load Voltage(V)
74V(230V) 70V(110V)
Rated Duty Cycle (%)
60
TIG/MMA Current range(A)
5~200 / 20~180
ARC Force Current range (%)
0-150
Hot Start Range (%)
0-150
DC Pulse MMA
Base Current (%)
10-100
Pulse Frequency (Hz)
0.2-500
Duty Cycle (%)
5-95 (>200Hz Duty 50%)
AC MMA Frequency (Hz)
20~250 (Duty 50%)
Sync AC/DC MMA
Electrode Dia (mm)
1.6, 2.0, 2.5, 3.2, 4.0
Offset Current(A)
±20A
Pulse TIG Frequency (Hz)
0.2~500
Pulse TIG Duty (%)
5-95 (>200Hz Duty 50%)
Sync TIG Offset Current(A)
±35A
Base Current (%)
10-100
Initial / Final Current (%)
10-100
Up / Down Slope Time (S)
0.0~15.0
Pre / Post Flow Time (S)
0.1~15.0 / 0.5~15.0
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Spot / Dead (Interval) Time (S)
0.1~15.0 / 0.0~15.0
TIG Tungsten Dia (mm)
1.0, 1.6, 2.0, 2.4, 3.2
AC TIG
Frequency (Hz)
20~250
Balance (%)
Sync Set ±10% Adjust
MIX TIG
Frequency (Hz)
0.5-20
Ratio
5-95
Efficiency (%)
85
Power Factor
0.93
Protection Class(S)
IP23
Insulation Class
F
Dimension(mm)
400*150*230
Weight (Kgs)
10
Level of security
IP determines to what extent the device is resistant to solid and water contamination.
IP23 means that the device is designed to work indoors and is not suitable for use in
the rain.
4. Panel Instruction
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4.1 Mode option (In the non-welding working state)
MMA
LIFT TIG
HF TIG
4.2 POLAR option (In the non-welding working state)
DC output
*DC MMA can weld a variety of electrodes such as basic
electrode, acid electrode...
*DC TIG can be used for welding most metals except aluminum,
magnesium and its alloys.
AC output
AC MMA is generally suitable for acid electrode and can also be
used for welding workplace that need to reduce ARC blow.
AC TIG can be used for aluminum, magnesium and its alloys.
MIX DC and AC output
MIX TIG is generally suitable for aluminum, magnesium and
its alloys.The working principle is by mixing DC TIG arc on the
basis of AC TIG. AC and DC alternate output can minimize
tungsten loss.
The arc concentration is good, the penetration is deep, and a
neat corrugated weld can be formed.
MIX MMA: N/A
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4.3 PULSE option (In the non-welding working state)
PULSE OFF
PULSE ON
MIX TIG：N/A
4.4 Welding torch on/off option (In the non-welding working state)
2T: Pressing the switch in the grip handle will activate the ionizer
and ignite the arc. Welding is carried out with the switch
pressed. Releasing the switch will end welding.
Note:Foot Pedal is valid only 2T mode.
(1) Press and hold the handle button. The outflow of protective
gas begins. Arc ignition, welding current increases from the
minimum value to the set welding current value. During
welding, the handle button should remain pressed.
(2) Release the torch button, the welding current begins to drop.
Welding current falls to the minimum value, the arc is
extinguished; The solenoid valve closes the gas flow, completing
welding.
Note：means press handle button；means release handle button
4T: Pressing the switch in the grip handle will activate the ionizer
and ignite the arc, then release the switch and conduct the
welding with the released switch. Pressing the switch again will
end welding.
(1) Press and hold the handle button. The outflow of protective
gas begins and keep in the arc ignition phase.
(2) Release the handle button, welding current increases from
the minimum value to the set welding current value.
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(3) Press the handle button, the welding current drop to the
value of the crater current.
(4) Release the handle button. The arc is extinguished,
shielding gas flows out; The solenoid valve closes the gas flow,
completing welding.
Note：means press handle button；means release handle button
SPOT: The welding time is limited by the settled time, and the
other is same as 2T.
The "SPOT" method is mostly used for spot welding of thin
plates. For materials that are easily deformed, the heat input can
be precisely controlled.
(1) Press and hold the handle button. The outflow of protective
gas begins.Arc ignition, welding current increases from the
minimum value to the set welding current value.
(2) Wait for the spot welding time to automatically extinguish the
arc.
*If set spot time”0”, then starts Single spot welding function.
Release the handle button and into “post gas”.
(3) If don’t set spot time”0”, then start Continuous spot welding
function. When arrive in set spot time, arc will initiate again.
(4) It is time to finish spot welding, the welding current begins to
Drop the minimum value, the arc is extinguished, shielding gas
flows out. The solenoid valve closes the gas flow, release the
button, completing welding.
Note：means press handle button；means release handle button
Note：PULSE ON: N/A
LIFT TIG:N/A
4.5 TIG Welding current adjustment (In the non-welding working state, press and
hold “PULSE”for 2 seconds to enter choose panel or remote)
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Panel adjustment （REM is off）
In this mode, a remote amperage control cannot be
used.The welding current is determined by the panel
welding current setting value.
Foot pedal adjustment (REM is on)
Note: Foot pedal is default REM value.
A foot pedal is needed in this mode.
The maximum welding current output is determined by
the panel welding current setting value. The foot
movement on pedal regulates the welding current
output.
In this way, the up slope time and down slope time set
on the panel are invalid, and the up slope and down
slope time is controlled by the pedal.
Digital push-button welding torch adjustment
（REM is on）
Note: In the non-welding working state, press and
hold “OPER”for 2 seconds to enter choose foot
pedal or digital welding torch as remote control.
In this way, the maximum welding current output is
determined by the panel welding current setting value.
Press button + and - on torch to regulate the welding
current output.
4.6 MMA VRD OPTION (In the non-welding working state, press and hold “POLAR”for 2
seconds)
VRD OFF
The most commonly used method
of MMA. After the machine is turned
on, the machine outputs the
maximum open circuit voltage,
which is easy to start ARC.
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VRD ON
Generally used in damp or
enclosed workplace. After turning
on the VRD function, the Open
circuit voltage is less than 15V,
which minimizes the risk of electric
shock caused by a higher open
circuit.
4.7 WELDING CURRENT SYNC (In the non-welding working state, press“SYNC”)
Manual
The mode is suitable for professional welders, who
know how to adjust the parameter to achieve the best
welding.
SYNC
In this mode, the welder presets the electrode
diameter, and the welding machine automatically
matches the welding current value required by the
corresponding electrode diameter.
(1) In this mode, the display shows the
currently selected electrode diameter (mm), press
the knob to select the actual electrode diameter.
The welding machine will automatically match a
suitable welding current value according to the
selected electrode diameter.
(2) When welding, if the user needs to fine-
tune the welding current, then turn the knob to
adjust.
(3) Electrode diameter: Φ1.6mm Φ2.0mm
Φ2.5mm Φ3.2mm Φ4.0mm
(4) Tungsten diameter: Φ1.0mm Φ1.6mm
Φ2.0mm Φ2.4mm Φ3.2mm
Note: When use remote ways to adjust the
current, such as remote torch, remote foot pedal...
SYNC is N/A.
This manual suits for next models
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