Generac Power Systems SE10000 User manual

The Reliable Ones

SEIO

Portable Generator Owner's Manual

DANGER[ This generator is designed for outdoor use only, Never use this generator inside any building

or enclosure including the generator compartment of a recreational vehicle (RV). Carbon monoxide

poisoning, fire and/or an explosion may result. No user performed modifications, including venting of

exhaust and/or cooling ventilation, will eliminate the danger, Always have at least two feet of clearance on

all sides of the generator even while operating the unit outdoors.

DANGER[ You must isolate the generator from the electric utility by opening the electrical system's

main circuit breaker or main switch if this unit is used for backup power, Failure to isolate the generator

from the power utility may result in injury or death to electric utility workers and damage to the

generator due to a backfeed of electrical energy

The Emission Control System for this generator iswarranted for standards set by the

Environmental Protection Agency. For warranty information refer to the engine Owner's manual.

Model No 1339-0 (10000 Watt AC Generator) Manual No. B4472 Revision 2 (8/17/1999)

Visit our Generac website: www.generac-portables.com

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

Obey all safety messages that follow this symbol to avoid possible injury or death.

GeneracPortableProductsSE10000Generator

EQUIPMENT DESCRIPTION

This generator is an engine-driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible

electrical lighting, appliance, tool and motor loads.

This manual contains information for a generator that

operates 120 and/or 240 Volt, single phase, 60Hz

devices that require up to 10,000 watts (10.0 kW) of

power that pull up to 83.3 Amps at 120 Volts or

41.6 Amps at 240 Volts.

,_ CAUTION! Do not exceed the generator's

wattage/amperage capacity. Add up the rated

watts of all devices you are connecting to

generator receptacles at one time. This total

should not be greater than 10,000 watts for this

generator. See "Don't Overload the Generato¢'

on page 11.

Every effort has been expended to make sure that the

information in this manual is both accurate and

current. However, Generac reserves the right to

change, alter or otherwise improve the product at any

time without prior notice.

ADANGER! Do not tamper with engine

governed speed. High operating speeds are

dangerous and increase the risk of personal

injuryor damage to equipment. The generator

supplies correctly rated frequency and voltage

only when running at proper governed speed.

Incorrect frequency and/or voltage can damage

some connected electrical loads. Operating at

excessively low speeds imposes a heavy load

and, when adequate engine power is not

available, may shorten engine life

SAFETY RULES

This generator set was designed and manufactured

for specific applications. Do not attempt to modify the

unit or use it for any application it was not designed

for. If you have any questions about your generator's

application, ask your dealer or consult the factory.

The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that

reason, warnings in the manual and warnings on tags

or decals affixed to the unit are not all-inclusive. If you

intend to handle, operate or service the unit by a

procedure or method not specifically recommended by

the manufacturer, first make sure that such a

procedure or method will not render this equipment

unsafe or pose a threat to you and others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations, and any hazards involved.

,_ DANGER! You must isolate the generator

from the electric utility by opening the electrical

system's main circuit breaker or main switch if

this unit is used for backup power. Failure to

isolate the generator from the power utility

may result in injury or death to electric

utility workers and damage to the

generator.

,_ DANGER! Generator exhaust gases

contain DEADLY carbon monoxide gas.

Carbon monoxide, if breathed in sufficient

concentrations can cause unconsciousness or

death. Operate this equipment outdoors where

adequate ventilation is available

GeneracPortableProductsSE10000Generator

•The generator produces a very powerful voltage that

can cause serious injury or death by electrocution.

Never touch bare wires or receptacles. Never permit

a child or any unqualified person to operate the

generator.

• Never handle any kind of electrical cord or device

while standing in water, while barefoot or while

hands or feet are wet.

• Use a ground fault circuit interrupter (GFCI) in any

damp or highly conductive area (such as metal

decking or steel work).

• Never use worn, bare, frayed or otherwise damaged

electrical cords with the generator.

•Gasoline is highly FLAMMABLE and its vapors

are EXPLOSIVE. Never allow smoking, open

flames, sparks or heat in the vicinity while

handling gasoline. Avoid spillinggasoline on a hot

engine. Comply with all laws regulating storage and

handling of gasoline.

• Do not overfill the fuel tank. Allow room for fuel

expansion. If tank is overfilled, fuel can overflow

onto a hot engine and cause a FIRE or an

EXPLOSION.

•Never store a generator with fuel in the tank where

gasoline vapors might reach an open flame, spark

or pilot light (as on a furnace, water heater, clothes

dryer) FIRE or an EXPLOSION may result

• Do not insert any object through cooling slots of the

engine You could damage the unit or injure

yourself

•The unit requires an adequate flow of cooling air for

its continued proper operation Never operate the

unit inside any room or enclosure where the free

flow of cooling air into and out of the unit might be

obstructed. Allow at least 3 feet of clearance on

all sides of generator or you could damage the unit.

•Never operate the generator:

in rain; in any enclosed compartment; if connected

electrical devices overheat; if electrical output is

lost; if engine or generator sparks; if flame or smoke

is observed while unit is running; if unit vibrates

excessively.

GROUNDING THE

GENERATOR

The National Electric Code requires the frame and

external electrically conductive parts of the generator

be properly connected to approved earth ground.

Local electrical codes may also require proper

grounding of the unit. For this purpose, a grounding

wing nut (Figure 1) is provided on the cradle.

Grounding Wing Nut

Generally, connecting a No 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

nut and to an earth-driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock. However, local codes may vary

widely. Consult with a local electrician for grounding

requirements in your area. Be sure to keep the ground

wire attached while you connect the electrode.

Properly grounding the generator helps prevent

electrical shock if ground fault conditions exists in the

generator or in connected electrical devices. Proper

grounding also helps dissipate static electricity, which

often builds up in ungrounded devices.

GeneracPortableProductsSE10000Generator

Yourgeneratorrequiressomeassemblyandisready

foruseafterithasbeenproperlyservicedwiththe

recommendedoilandfuel.

Ifyouhave any problems with the assembly of

your generator, please call the generator helpline

at 1-800-270-1408.

IMPORTANT: Any attempt to run the engine before it

has been serviced with the recommended oil witl

result in an engine failure.

REMOVE GENERATOR

FROM CARTON

• Set the palteted carton on a rigid flat surface.

• Carefully cut bands around the shipping carton.

• Lift carton off the generator,

• Remove all packing material, carton fillers, etc.

• Remove the generator from the shipping pallet.

CARTON CONTENTS

Check all contents. If any parts are missing or

damaged, call the generator helpline at

1-800-270-1408 Contents include:

10,000 watt generator

Generator owner's manual

Engine owner's manual

2 Bottles of SAE 30 engine oit (28 oz.)

Oit fill spout

125 Volt, 30 Amp plug

125 Volt, 20 Amp plug

120/240 Volt, 30 Amp plug

Wheel kit

CHECK BATTERY /ATTACH

NEGATIVE BATTERY WIRE

The battery on the generator is fully charged, sealed

and pre-installed except for the negative (black)

battery cable.

To install:

• Remove nut on the negative battery terminal.

• Slide the negative battery cable over the screw on

the terminal (Figure 2).

• Reattach nut and tighten.

• Ensure the connections to the battery and generator

are tight and secure.

GeneracPortableProductsSE10000Generator

WHEEL KIT INSTALLATION

You will need a 13mm metric box, open end or socket

wrench to install this kit.

Install Wheel Kit as follows: (Figure 3)

1 Place the bottom of the generator cradle on a flat,

even surface. It may help to raise the cradle on

temporary blocks.

2. Slide axle through both axle mounting brackets on

cradle frame.

3. Slide spacer over each end of axle.

4. Install the wheel. Secure wheel on axle with

retaining pin and washer. Be sure to install the

wheel with the raised hub inboard.

5 Install other wheel in the same manner.

6. Secure the vibration mount on the support leg

with lock nut, washer, and 30mm capscrew.

Fasten the support leg to the bottom of the

generator cradle, using 20mm capscrews, lock

washers and flat washers.

7. Position the handle below the muffler bracket on

the engine side of the generator. Attach the

handle with 45mm capscrews and lock nuts.

8 Recheck all nuts to make sure they are tight and

secure. Remove the temporary blocks.

Handle

45mm Capscrew

Axle

Locking

Nut _

Suppo_ Leg

Spacer

Washer

Vibration

Mount _ I

Retaining Pin

_ Flat Washer

M8 Flat _ Lock Washer

--Washer _

3gram 2Omm Capscrew

Capscrew

GeneracPortableProductsSE10000Generator

KNOW YOUR GENERATOR

Read this owner's manual and safety rules before operating your generator.

Compare the illustrations with your generator to familiarize yourself with the locations of various controls and

adjustments Save this manual for future reference

Fuel Tank Fuel Shut Off Valve

Circuit Breakers (AC)

Air Filter

(on top of engine)

Switch

120 Volt AC, 20 Amp

Duplex Receptacle

120 Volt AC, 20 Amp

Locking Receptacle

Choke

Oil Filter

120 Volt AC, 30 Amp

Locking Receptacle 120/240 Volt AC, 30 Amp

Locking Receptacle 120/240 Volt AC,

50 Amp Receptacle

120 Volt AC, 20 Amp Duplex Receptacle -- Each

supplies electrical power for the operation of 120 Volt

AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120 Volt AC, 20 Amp Locking Receptacle --

Supplies electrical power for the operation of 120 Volt

AC, 20 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads.

120 Volt AC, 30 Amp Locking Receptacle --

Supplies electrical power for the operation of 120 Volt

AC, 30 Amp, single phase, 60 Hz electrical lighting,

appliance, tool and motor loads

120/240 Volt AC, 30 Amp Locking Receptacle --

Supplies electrical power for the operation of 120

and/or 240 Volt AC, 30 Amp, single phase, 60 Hz

electrical lighting, appliance, tool and motor loads.

120/240 Volt AC, 50 Amp Receptacle -- Supplies

electrical power for the operation of 120/240 Volt AC,

50 Amp, single phase, 60 Hz welder or motor loads.

Air Filter -- Filters intake air as it is drawn into the

engine.

Choke -- Used to start a cold engine.

Circuit Breakers (AC) -- Each receptacle is provided

with a circuit breaker to protect the generator against

electrical overload. Breakers are "push to reset" type

Fuel Shut-Off Valve i Always have the fuel shut-off

valve closed when engine is not running.

Fuel Tank i Tank holds 10 U.S. gallons of unleaded

gasoline.

Key Switch i Used to start engine. Always have key

switch in the "Stop" position when not in use.

Oil Filter- Filters engine oil to prolong engine life.

GeneracPortableProductsSE10000Generator

BEFORE STARTING THE

GENERATOR

Add Engine Oil

For your convenience, an oil filler spout has been

supplied with your generator, This cap fits over a

standard bottle of oil and allows for easy access to the

oil fill

See engine owner's manual for oil recommendations

and fill instructions.

Add Gasoline

,_. DANGER! NEVER fill fuel tank indoors

NEVER fill fuel tank when engine is running or

hot. DO NOT light a cigarette or smoke when

filling the fuel tank.

,_)k DANGER! Do not overfill the fuel tank. Always

leave room for expansion.

•Use regular UNLEADED gasoline in the generator.

DO NOT use premium gasoline. DO NOT mix oil

with gasoline DO NOT overfill the gas tank.

• Clean area around fuel fill cap; remove cap.

• Fill fuel tank with clean, fresh, unleaded gasoline

Be careful not to overfill. Allow 1/2" of tank space for

fuel expansion (Figure 4).

W_P]T'L_IE_sltr_ll_a_ _m[_

1/2" Air Space Tank

• Install fuel cap and wipe up any spilled gasoline.

IMPORTANT: It is importantto prevent gum deposits

from forming in essential fuel system parts such as

the carburetor, fuel filter, fuel hose or tank during

storage Also, experience indicates that alcohol-

blended fuels (called gasohol, ethanol or methanol)

can attract moisture, which leads to separation and

formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. See

"Storage" on page 12. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

TO START THE ENGINE

,_. WARNING! Never start or stop engine with

electrical devices plugged into the panel

receptacles and turned on. You could damage

both the generator and the electrical devices.

• Unplug all electrical loads from unit's receptacles

before starting the engine.

• Make sure the unit is in a level position.

• Open the fuel shut-off valve (Figure 5).

L_--FuelTank

• Pull the choke knob to close. If the engine is warm,

or the ambient temperature is high, pull the choke

knob half-way, or keep it fully open (Figure 6).

Close /

GeneracPortableProductsSE10000Generator

ADANGER! Engine exhaust contains carbon

monoxide, a colorless and odorless gas which

causes unconsciousness and death. Never

run engine indoors or in poorly ventilated

areas.

,_ DANGER! Burn hazard. Temperature of

muffler and nearby areas may exceed 150°F

(65°C). Do not touch these areas on the

generator.

• Turn key switch to the "Start" position (Figure 7).

Stop

I/Start

IMPORTANT: Do not operate the electric starter

continuously for more than 5 seconds, even if the

engine does not start. Extended cranking can damage

the starter motor.

NOTE: If the engine fails to start, set the key to the

"Run" position and wait for about 10 seconds before

retrying.

IMPORTANT: Never turn the key switch to the "Start"

position while the engine is running. You could

damage the starter motor.

• When the engine starts, gradually open choke by

pushing the choke knob in and keep it fully opened

while running.

IMPORTANT! Do not overload the generator! Do

not overload individual panel receptacles! These

outlets are protected against overload with push-to-

reset-type circuit breakers. If amperage rating of any

circuit breaker is exceeded, that breaker opens and

electrical output to that receptacle is lost Read "Don't

Overload the GeneratoY' on page 11 carefully,

If the Engine Will Not Start

Refer to the engine owner's manual.

STOPPING THE ENGINE

• Remove all electrical loads connected to unit's

receptacles. Never start or stop engine with

devices plugged in and turned on.

• Let engine run at no-load for 30 seconds to stabilize

the unit's internal temperatures.

• Turn the key switch to the "Stop" position.

• Close the fuel valve.

STOPPING THE ENGINE

WITH THE FUEL VALVE

This procedure eliminates fuel from the carburetor

Use this method to stop the generator if you plan to

store the generator over a long period. Fuel will clog

the internal passages of carburetor if allowed to

remain for an extended period.

• Unplug all electrical loads connected to the unit's

receptacles. Never start or stop engine with

devices plugged in and turned on.

• Let engine run at no-load for 30 seconds to stabilize

the internal temperatures of engine and generator.

• Close the fuel valve while the engine is running and

wait until the engine stops.

• Set the key switch to the "Stop" position after the

engine quits.

GeneracPortableProductsSE10000Generator

Connecting Electrical Loads

• DO NOT connect 240 Volt loads to 120 Volt

receptacles

•DO NOT connect 3-phase loads to the generator,

•DO NOT connect 50 Hz loads to the generator,

•Let engine stabilize and warm up for a few minutes

after starting

•Plug in and turn on the desired 120 Volt or 240 Volt,

single phase, 60 Hz electrical loads.

•Add up the rated watts (or amps) of all loads to be

connected at one time This total should not be

greater than (a) the rated wattage/amperage

capacity of the generator or (b) circuit breaker rating

of the receptacle supplying the power=See "Don't

Overload the Generator _ on page 11.

RECEPTACLES

120 Volt AC, 20 Amp, Duplex

Receptacle

Use each receptacle to power 120 Volt AC, single

phase, 60 Hz electrical loads requiring up to a

combined 2400 watts (2.4 kW) or 20 Amps of current

(Figure 8).

120 Volt AC, 20 Amp Receptacle

Use a NEMA L5-20 plug with this receptacle Connect

a 3-wire cord set rated for 125 Volts AC at 20 Amps

(or greater) to the plug (Figure 9).

3-Wira Cord Set

NEMA L5-20

Hot

F/17 Ground

(Green)

Use this receptacle to operate 120 Volt AC, 60 Hz,

single phase loads requiring up to 2400 watts

(2.4 kW) of power at 20 Amps. The outlet is protected

by a 20 Amp push-to-reset circuit breaker.

120 Volt AC, 30 Amp Receptacle

Use a NEMA L5-30 plug with this receptacle Connect

a 3-wire cord set rated for 125 Volts AC at 30 Amps

(or greater) to the plug (Figure 10).

Each outlet is protected against overload by a 20 Amp

push-to-reset circuit breaker. Use only high quality,

welt-insulated, 3-wire grounded cord sets rated for

125 Volts at 20 Amps (or greater).

3-Wira Cord Set

NEMA L5-30

I _- Neutral

I/_l 120V

._t- HOt

,=i,= 9

GeneracPortableProductsSE10000Generator

Usethisreceptacletooperate120VoltAC,60Hz,

singlephaseloadsrequiringupto3600watts

(3.6kW)ofpowerat30Amps.Theoutletisprotected

bya30Amppush-to-resetcircuitbreaker.

120/240 Volt AC, 30 Amp Receptacle

Use a NEMA L14-30 plug with this receptacle.

Connect asuitable 4-wire grounded cord set to the

plug and to the desired load (Figure 11) The cord set

should be rated for 250 Volts at 30 Amps (or greater)

4-Wiro Cord 8e_

24OV

Y (Hot)_ X (Hot,

IGround

NEMA L14-30 '* '*,* (Green,

Use this receptacle to operate 120 Volt AC, 60 Hz,

single phase loads requiring up to 3600 watts

(3.6 kW) of power at 30 Amps or 240 Volt AC, 60 Hz,

single phase loads requiring up to 7200 watts

(7.2 kW) of power at 30 Amps. The outlet is protected

by a 30 Amp push-to-reset circuit breaker.

240 Volt AC, 50 Amp Receptacle

Use a NEMA 14-50 plug with this receptacle.

Connect a 4-wire cord set rated for 250 Volts at

50 Amps to the plug (Figure 12)

Y(Hot)

X (Hot)

Use this receptacle to operate 240 Volt AC, 60 Hz,

single phase loads requiring up to 10,000 watts

(10.0 kW) of power.

&AUTION! Although this outlet states it has a

240 Volt AC, 50 Amp rating (up to 12,500

watts), the generator is only rated for 10,000

watts. Powering loads that exceed the wattage/

amperage capacity of the generator can

damage it and cause serious injuries.

/10

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