Generac Power Systems PowerPact 6561 Quick start guide

INSTALLATION

Notes for Generac

Air-Cooled Generators

Date of Publication: November 1, 2015

DISCLAIMER: Only Generac’s official documents for the correct model and serial number of the equipment

you are installing should be relied upon. These technical notes are intended to be helpful as a secondary

source when you are out in the field.

Table of Contents: Page Number

Permits & Applications 3

Generac Equipment and Accessories 4

Pick Up and Delivery 7

Site Selection and Preparation 8

Fuel Requirements & Pipe Sizing 20

Transfer Switches 32

Basics of How the System Works 34

How to Wire Switches 40

How to Wire the Genset 50

Activation 63

Initial System Tests 67

Loadshedding/SMM Smart Management Modules 73

Smart AC Modules 80

Load Shedding RTSY/T/W-R/P/C, RTSB, & I 81

Prolonged Outages 88

Accessories and Installations

Cold Weather Kit 89

MobileLink 90

Local Remote Monitor (Basic) 92

Utility Voltage Monitor Timer (Brown Out) 94

Warning Stickers 96

Bad Installs 97

Do NOT modify any equipment.

Do NOT install anything that is not to code.

Any $$ you think you will save on your install by modifying equipment, NOT following the recommended

installation procedures, or going against local code, may be a safety issue for your customer, may void

warranties, and may not pass required inspections.

A Generator installation should be a very easy job. Just follow the  instructions, local

requirements, and you should have no problems.

Read ALL Manuals and Install Guides before attempting an install.

Permits and Applications

The Local Code Office has the final say on your install.

All Towns have different requirements. Check with the local code office before submitting a final quote

to your customer.

Brighton and Perinton are two of the more restrictive towns in our area.

Attached are examples of permit for the Town of Perinton and, if you have a NatGas installation

examples of the required RG&E Forms. NYSEG & Other Utilities may have different requirements.

Elevated Pressure Commitment Letter (RG&E) Residential You probably will not need this

because Generac Evolution Series Air-

Natural Gas Appliance Inventory (RG&E) Residential Generator Installation This should be filled

out for all NatGas installations

RG&E is looking to see that the total BTU  exceed

350,000 BTU.

If exceeded, they may have to increase the pressure to the residence. There is a co

usually between $150 - $350.

The Town may also ask for things like - 

generator placement, nameplate and spec sheet information.

Equipment

Generators:

PowerPact Models - 6561, 6518, & 6519

6kW on NatGas, 7kW on LP.



We stock the PowerPact with an 8-circuit 50 Amp switch - NO whips. It is also available with a whip, and

without a switch.

Guardian Series Air-cooled Generators

Single Cylinder

Model 6245 - 7/8kW Steel

V Twin Engines

Model 6439/6720 - 10/11kW Steel and Aluminum

Models 6459/6721 - 16/16kW Steel and Aluminum

Model 6730 - 18/20kW Steel

Model 6552 –19.5/22kW Aluminum

They all have the NEW Evolution Controller

They all use the RTS Series transfer switches.

PrePack Models (packaged with a transfer switch) are available direct ship from the factory, we do not

stock them in Rochester.

Synergy Series Air-cooled Generator

Model 6055 18/20kW Aluminum Variable Speed 2700-3600RPM includes RTSB200A3 SE Switch w/Fast

Load Shed

Generac Air-cooled, QT, Protector Gaseous, and Protector Series Diesels are designed to work with

Generac RTS Switches.

QT, Protector Gaseous, and Protector Diesel Gensets

Transfer Switches

The Whole-House Transfer Switch amperage must be equal to or greater than the generator output or

service amperage, whichever is greater.

Air-cooled Generators 6 to 22kW will put out 25 to 91.6 Amps.

s are smart generators with dumb switches.

That means all the line sensing is done on the generator control board; the generator tells the switch

when to transfer power.

On other brands, the switch has the brains and all the generator does is turn on or off.

If you absolutely have to use another switch, there is a super-secret code to punch into the controller

that will let the generator run on a 2- wire start, but it probably voids the warranty.

GenReady Panel

Used in New Construction or Service upgrades.

It replaces the Main Panel in the house.

It's a 200 Amp service with a 125 Amp Transfer Switch.

There is a built-in transfer switch in the middle of the panel.

You have 10 non-protected circuits on the top of the panel and 18 to 30 protected circuits

(with tandem breakers) on the bottom of the panel.

RTSY/RTST/RTSW /RTSB Switches –Whole House

The RTSY/T/W Switch comes in 100, 150, 200, 300, and 400A versions. RTSB is 200A only

(Synergy)

The RTSW switch will replace the Y/T switches Fall 2015. It will have built in Loadshedding

for four Air-conditioners.The RTSB comes with Fast Loadshed for Synergy Generator, all 9/10kW 2HP

loads must be shed.

The switches all have a service disconnect breaker in them.

RTG EZ Switches –Selected Circuits

10 and 12 Circuit 50A can be flush mounted.

16 Circuit 100A is panel mounted.

All have:

a 30-foot whip from the switch to the outside wall,

a 5-foot whip from the connection box to the Genset,

and a 2-foot whip to the main panel box.

There is a NEW RTG16EZA3 Nema-3R switch. It has no whips.

RTSR/RTSP/RTSC /RSTI Non Service Switches

The RTSC switch is the same as the RTSW switch except it does NOT have a Service Entrance

Breaker or internal cover. It will replace the R/P switches Fall 2015.

It comes in 100, 200, 400, 600, and 800 Amp Switches.

RTSI is 200A only (Synergy Canadian)

RTSJ200A3 Switch

This switch is basically a combination of the RTSY200A3 and the RTG16EZA1 switches.

It's a 200-Amp Whole House Service Entrance Switch that load sheds to a 16-circuit

priority load center. This Switch will become obsolete in 2015.

New 2015 "HomeLink" Upgradable Manual Transfer Switches

Manual version of the 8 Cir RTG Switch. It is 6 to 10 Circuit Manual Transfer

Switch they is upgradable to a fully Automatic Switch when the customer is ready to

upgrade from a portable generator to an Automatic Standby.

Optional and Other Items You Will Need for an Installation

GAS LINE ITEMS

Correct Gas Meter and Fuel Regulator,

AGA approved gas pipe,

Elbows,

Tees,

Full Flow Shut Off Valve.

ELECTRICAL ITEMS



Liquid Tite Conduit,

Approved Conduit for inside the building,

Appropriate-sized main AC Wire (Black, Red, White, Green),

Correct size control wire (2-Yellow, White, Red, Blue, Black),

(Generac has Installation cable and Control cable)

Wire Nuts, Fittings.

EZ Switch - 50A double Pole Breaker for the 8 and 11kws, or a 70A double-pole breaker for the 16kWs

15A single pole breaker for GenReady)

TOOLS NEEDED

General SAE and Metric hand tools,

Wrenches, Sockets, Screwdrivers,



Drill and Bits (for routing and mounting conduit),

4mm Allen Wrench,

3/16" Allen Wrench,

Manometer

Meter capable of measuring AC/DC Voltage and Frequency.

Level

Optional Items You May Purchase from Better Power

Starting Battery,

Warning Stickers,

Cold Weather Kit,

Remote Monitors,

Brownout Kit,

PMM Kit and Modules, also SymCom Timers

SMM Smart Management Modules & Smart AC Modules

SoftStarts

Fascia Kit,

3" GenPad,

Generator Transport Cart.



for installs up to 113')

Also a Ground/ Neutral Bar Kit.

Delivery

You can pick up for free at our Rochester C&M Forwarding Warehouse, or have your system delivered.

There is a delivery charge from our Rochester Warehouse, or if we direct ship from the factory there

is no charge for delivery. If you are in the Rochester area we also have a cart to rent (if you are

local) -- try before you buy.

Safety Tip for the Generac Generator Cart - Use the long strap from a ratchet tie down. Hook the

end to the Generator Pad, when the unit is raised tie the other end off to the cart handle. This will

prevent the handle from flipping over accidently.

The PowerPact may be moved with a 2 wheeled cart. Leave it on the pallet & place cardboard

between the generator & cart. At the site the generator must be lifted off the pallet NOT dragged off.

Site Selection and Preparation

This section can be found on page 10 of the Installation Guidelines for Air-cooled Generators.

Location of Generator

•Air-cooled generators should be located as close as possible to the transfer switch and fuel supply.

•There must be 5 feet of clearance around the gas meter.

•Leave adequate room around the area for service access (check local code),

•Place high enough to keep rising water from reaching the generator.

Air Circulation Requirements

•Choose an open space that will provide unobstructed air flow.

•Place the unit so air vents won't become clogged with leaves, grass, vegetation, snow, or debris.

•Make sure exhaust fumes will not enter the building through eaves, windows, ventilation fans, or other air

intakes.

•Install the generator, in its protective enclosure, outdoors, where adequate cooling and ventilating air is

always available.

Not only too close to a window but how about three windows! Maybe a few more plants and you wo

Mounting

•The generator comes with a composite pad.

•You can place the generator with the composite pad on pea gravel or a concrete pad.

•Check local codes to see what type of base is required.

Note: Whatever mounting you choose, the generator must be level within ½”.

Generac doesn't recommend a wood box platform.

Why waste a perfectly good pallet?

HPS found this one - Nice Pad.

- The shed that this generator is mounted in greatly reduces the noise level.

NO…..NO……NO!!!!!!!

Another one found by HPS - Needs more air flow

That's better

This manual suits for next models

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