GE SG 750 UL S2 Series User manual

GE Digital Energy

Power Quality

SGS_750_UPS_GE_01

Installation Guide

Uninterruptible Power supply

SG Series 750 UL S2

SG Series 750 T12 UL S2

750 kVA / 480Vac UL / S2

GE Consumer & Industrial SA

General Electric Company

CH – 6595 Riazzino (Locarno)

Switzerland

T +41 (0)91 / 850 51 51

F +41 (0)91 / 850 52 52

www.gepowerquality.com

imagination at work

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OPM_SGS_ISG_M75_M75_2US_V010.doc Installation Guide SG Series 750 UL S2 &S G Se r i e s 7 5 0 T 1 2 U L S2

Model: SG Series 750 UL S2 & SG Series 750 T12 UL S2

Issued by Product Document Department – Riazzino - CH

Date of issue: 06/15/2010

File name: OPM_SGT_ISG_M75_M75_2US_V010

Revision: 1.0

Identification No.:

Up-dating

Revision Concerns Date

The information contained in this publication is intended solely for the purposes indicated.

The present publication and any other documentation supplied with the UPS system is not to be

reproduced, either in part or in its entirety, without the prior written consent of GE.

The illustrations and plans describing the equipment are intended as general reference only and are not

necessarily complete in every detail.

The content of this publication may be subject to modification without prior notice.

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OPM_SGS_ISG_M75_M75_2US_V010.doc Installation Guide SG Series 750 UL S2 &S G Se r i e s 7 5 0 T 1 2 U L S2

Dear Customer,

We thank you for selecting our products and

are pleased to count you amongst our very

valued customers at GE.

We trust that the use of the SG Series 750 &

SG Series 750 T12

Uninterruptible Power

Supply system, developed and produced to

the highest standards of quality, will give you

complete satisfaction.

Please read carefully the Installation Guide,

which contains all the necessary information

and describes all you need to know about the

installation of the UPS.

Thank you for choosing GE !

START UP AND COMMISSIONING

A GE GLOBAL SERVICES FIELD ENGINEER must perform start-up and

commissioning of the UPS.

Please Contact GE. GLOBAL SERVICES at least two weeks prior to schedule

start-up and commissioning at 1-800-637-1738, or by E-mail at

[email protected] .

Distributed in the USA by:

Your service contact:

GE Consumer & Industrial SA

General Electric Company

CH – 6595 Riazzino (Locarno)

Switzerland

www.gepowerquality.com

GE Digital Energy

Power Quality

2501 Pecan Street

Bonham, TX 75418

T: +1 800-637-1738

F: +1 903-640-0533

E: [email protected]om

http://www.gedigitalenergy.com/ups

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Preface

Congratulations on your choice of a SG Series Uninterruptible Power Supply (UPS).

It will help eliminate load disturbances due to unexpected power problem.

This manual describes how to prepare the installation site, and it provides weight and

dimensions and procedures for moving, installing and connecting the UPS.

Please refer to the Operating Manual, which describes the function of the UPS module, the

purpose and location of the switches, the meaning of the system events related to the

front panel indication, and provides procedures for starting and stopping the equipment.

While every care has been taken to ensure the completeness and accuracy of this manual,

GE assumes no responsibility or liability for any losses or damages resulting from the use

of the information contained in this document.

NOTE !

SG Series 750 &SG Series 750 T12 is a product that needs to be installed by a licensed

and knowledgeable contractor.

We recommend that this manual be kept next to the UPS for future references.

If any problems are encountered with the procedures contained in this manual, please

contact your Service Center before you proceed.

This document shall not be copied or reproduced without the permission of GE.

Some of the information contained in this manual may be changed without notice to

reflect technical improvements.

Safety instructions

Read the safety instructions contained on the following pages carefully before the

installation of the UPS, options and Battery System.

Pay attention to the rectangular boxes included in the text:

They contain important information and warning concerning electrical connections and

personnel safety.

Parallel version secured with RPA

When included in the text, this symbol refers to operation needed

only for parallel system.

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Table of contents Page

1IMPORTANT SAFETY INSTRUCTIONS ........................................................................................................... 6

2LAYOUT............................................................................................................................................................. 9

2.1 LAYOUT SG Series 750 & SG Series 750 T12 .............................................................................................................................9

2.2 INVERTER CABINET LAYOUT SG Series 750 & SG Series 750 T12 ....................................................................................9

2.3 RECTIFIER CABINET LAYOUT SG Series 750 & SG Series 750 T12................................................................................. 10

3INSTALLATION............................................................................................................................................... 11

3.1 TRANSPORT........................................................................................................................................................................................... 11

3.1.1 Dimensions and weight ........................................................................................................................................................................ 13

3.2 DELIVERY................................................................................................................................................................................................ 14

3.3 STORAGE................................................................................................................................................................................................ 14

3.3.1 Storage of the UPS .................................................................................................................................................................................. 14

3.3.2 Storage of Battery................................................................................................................................................................................... 14

3.4 PLACE OF INSTALLATION................................................................................................................................................................ 15

3.4.1 UPS location ............................................................................................................................................................................................... 15

3.4.2 Battery location........................................................................................................................................................................................ 17

3.5 VENTILATION AND COOLING ........................................................................................................................................................ 18

3.6 UNPACKING.......................................................................................................................................................................................... 19

3.7 INTER CABINET CONNECTIONS.................................................................................................................................................... 20

3.7.1 Cabinets positioning and interconnection................................................................................................................................... 20

3.7.2 Bus bars interconnection..................................................................................................................................................................... 21

3.7.3 Control cables Interconnection......................................................................................................................................................... 23

3.8 ELECTRICAL WIRING ......................................................................................................................................................................... 24

3.8.1 Utility input connection......................................................................................................................................................................... 24

3.8.2 Input/output over current protection and wire sizing............................................................................................................. 25

3.8.3 Battery over current protection and wire sizing........................................................................................................................ 26

3.9 WIRING CONNECTION...................................................................................................................................................................... 28

3.9.1 Power connections.................................................................................................................................................................................. 28

3.9.2 Power connection with common input utility............................................................................................................................. 31

3.9.3 Power connection dual input utility (option)................................................................................................................................ 33

3.9.4 Battery and External Battery Breaker connection ................................................................................................................... 36

3.9.5 Interface to External Bypass for single unit................................................................................................................................. 37

3.9.6 Connections to External Bypass switch in case of RPA Parallel System........................................................................ 37

3.9.7 Setup for SG Series 750 & SG Series 750 T12 intended to be operated in eBoost™ Operation Mode............... 38

3.10 RPA PARALLEL SYSTEM CONNECTION...................................................................................................................................... 39

3.10.1 Power wiring of parallel units............................................................................................................................................................. 39

3.10.2 Parallel control bus connection......................................................................................................................................................... 40

3.10.3 Control bus cable location................................................................................................................................................................... 42

4CUSTOMER INTERFACE................................................................................................................................ 44

4.1 CUSTOMER INTERFACE.................................................................................................................................................................... 45

4.1.1 Serial Port J3 .............................................................................................................................................................................................. 46

4.1.2 Output free potential contacts .......................................................................................................................................................... 46

4.1.3 Programmable input free contacts................................................................................................................................................. 47

4.1.4 Gen Set Signaling (GEN ON)................................................................................................................................................................. 47

4.1.5 Auxiliary Power Supply (APS) 24Vdc and Battery Breaker Release .................................................................................. 47

4.1.6 EPO (Emergency Power Off) Input contact................................................................................................................................... 48

5NOTES............................................................................................................................................................. 49

5.1 NOTES FORM........................................................................................................................................................................................ 49

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1 IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions for models SG Series 750 & SG Series 750 T12 that should

be followed during installation and maintenance of the UPS and battery.

GENERAL

- Move the UPS in an upright position in its original package to the final destination room.

To lift the cabinets, use a forklift or lifting belts with spreader bars.

- Check for sufficient floor and elevator loading capacity.

- Check the integrity of the UPS equipment carefully.

If you notice visible damage, do not install or start the UPS.

Contact the nearest Service Center immediately.

- WARNING! RISK OF ELECTRICAL SHOCK:

Do not remove covers, there are no user serviceable parts inside.

- After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage

remains at the terminals of the electrolytic capacitors.

- All maintenance and service work should be performed by qualified service personnel.

The UPS contains its own energy source (battery).

- The field-wiring outlets may be electrically live, even when the UPS is disconnected from the utility.

- Dangerous voltages may be present during battery operation.

- The battery must be disconnected during maintenance or service work.

- This UPS contains potentially hazardous voltages.

- Be aware that the inverter can restart automatically after the utility voltage is restored.

INSTALLATION

- This UPS must be installed and connected only by trained personnel.

- Verify accurately during Commissioning and Maintenance of the UPS, for the following:

Damaged components, squeezed wires and cables, or not correctly inserted plugs.

- After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are

correctly reattached.

- This UPS is intended for use in a controlled indoor environment free of conductive contaminants and

protected against animals intrusion.

- WARNING! HIGH EARTH LEAKAGE CURRENT:

Earth connection is essential before connecting to AC input!

- Switching OFF the unit does not isolate the UPS from the utility.

- Do not install the UPS in an excessively humid environment or near water.

- Avoid spilling liquids on or dropping any foreign object into the UPS.

- The unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104°F (40°C).

- Optimal battery life is obtained if the ambient temperature does not exceed 77°F (25°C).

- It is important that air can move freely around and through the unit. Do not block the air vents.

- Avoid locations in direct sunlight or near heat sources.

STORAGE

- Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (+55°C).

- The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -

4°F (-20°C) to 104°F (40°C).

- If the unit is stored for a period exceeding 3 months, the battery must be recharged periodically (time

depending on storage temperature).

BATTERY

- The battery-voltage is dangerous for person’s safety.

- When replacing the battery, use the same cells number, voltage (V), capacity (Ah).

All the battery used, shall be of the same manufacturer and date of production.

- Proper disposal or recycling of the battery is required.

Refer to your local codes for disposal requirements.

- Never dispose of battery in a fire: they may explode.

- Do not open or mutilate battery: their contents (electrolyte) may be extremely toxic.

If exposed to electrolyte, wash immediately with plenty of water.

- Avoid charging in a sealed container.

- Never short-circuit the batteries.

When working with batteries, remove watches, rings or other metal objects, and only use insulated tools.

- In case of air shipment, the cables +/- going to the battery fuses/terminals shall be disconnected and isolated.

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Safety instructions when working with battery

EXTERNAL BATTERY MUST BE INSTALLED AND CONNECTED TO THE UPS BY

QUALIFIED SERVICE PERSONNEL.

INSTALLATION PERSONNEL MUST READ THIS ENTIRE SECTION BEFORE HANDLING

THE UPS AND BATTERY.

DANGER!

Full voltage and current are always present at the battery terminals.

The battery used in this system can provide dangerous voltages, extremely high currents and a

risk of electric shock.

If the terminals are shorted together or to ground they may cause severe injury.

You must be extremely careful to avoid electric shock and burns caused by contacting battery

terminals or shorting terminals during battery installation.

Do not touch un-insulated battery terminals.

A qualified service person, who is familiar with battery systems and required precautions, must

install and service the battery.

The installation must conform to national and local codes.

Keep unauthorised personnel away from the battery.

The qualified service person must take these precautions:

1 Wear protective clothing, such as rubber gloves and boots and protective eye wear.

Batteries contain caustic acids and toxic materials and can rupture or leak if mistreated.

Remove rings and metal wristwatches or other metal objects and jewellery.

Do not carry metal objects in your pockets where the objects can fall into the battery

cabinet.

2 Tools must have insulated handles and must be insulated so that they will not short battery

terminals.

Do not allow a tool to short between individual or separate battery terminals or to the

cabinet or rack.

Do not lay tools or metal parts on top of the battery, and do not lay them where they could

fall onto the battery or into the cabinet.

3 Install the battery as shown on the drawing provided with the battery.

When connecting cables, never allow a cable to short across a battery’s terminals, the

string of battery, or to the cabinet or rack.

4 Align the cables on the battery terminals so that the cable lug will not contact any part of

the cabinet or rack, even if the battery is moved.

Keep the cable away from any sharp metal edges.

5 Install the battery cables in such a way that the UPS or battery cabinet doors cannot pinch

them.

6 Do not connect the battery terminal to Ground.

If any battery terminal is inadvertently grounded, remove the source of the ground.

Contacting any part of a grounded battery can cause a risk of electric shock.

7 To reduce the risk of fire or electric shock, install the battery in a temperature and humidity

controlled indoor area, free of contaminants.

8 Battery system chassis ground (earth) must be connected to the UPS chassis ground (earth).

If you use conduits, this ground conductor must be routed in the same conduit as the

battery conductors.

9 Where conductors may be exposed to physical damage, protect the conductors in

accordance with all applicable codes.

10 If you are replacing the battery or repairing battery connections, shut OFF the UPS and

remove the battery fuses.

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Safety symbols and warnings

Safety warnings

The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to

the UPS system and the supplied critical loads.

The non-observance of the warnings reminding hazardous situations could result in human injury and

equipment damages.

Please pay attention to the meaning of the following warnings and symbols.

Throughout this manual the following symbols are defined:

WARNING, if instruction is not followed injury or serious equipment damage may

occur!

CAUTION, internal parts have dangerous voltage present.

Risk of electric shock!

PE (Earth) – GND (Ground)

PROTECTIVE GROUNDING TERMINAL:

A terminal which must be connected to earth ground prior to making any other

connection to the equipment.

A terminal to which or from which an alternating (sine wave) current or voltage

may be applied or supplied.

A terminal to which or from which a direct current or voltage may be applied or

supplied.

This symbol indicated the word “phase”.

This symbol indicates the principal on/off switch in the on position.

This symbol indicates the principal on/off switch in the off position.

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2 LAYOUT

2.1 LAYOUT SG Series 750 & SG Series 750 T12

SGS_750_UPS_GE_01

Fig. 2.1-1 SG Series 750 & SG Series 750 T12 general view

2.2 INVERTER CABINET LAYOUT SG Series 750 & SG Series 750 T12

SGS_750_UPS_Invertercabinet_GE_01

Fig. 2.2-1 Inverter cabinet general view

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2.3 RECTIFIER CABINET LAYOUT SG Series 750 & SG Series 750 T12

SGS_750_UPS_Rectifiercabinet_GE_01

Fig. 2.3-1 Rectifier cabinet general view

SGS_750_S2_UPS_Rectifiercabinet_GE_02

1415

1617

1920

Fig. 2.3-2 Rectifier cabinet general view with open doors

SGS_750_UPS_Rectifiercabinet_GE_03b

XB XASS

CR1

CR2

1415

1617

1920

Fig. 2.3-3 General rectifier cabinet view without protection panels

1Opening for top cable

entry (*)

2Opening for bottom

cable entry (*)

3Bus bars for Utility

input and Load output

4Bus bars for external

Battery connection

CR1 Connectivity Rack with

a Customer Interface

CR2 Connectivity Rack for

additional Customer

Interface

SS Service socket 120Vac

/ 6A

XA Terminals for 24Vdc

Auxiliary Power Supply

connection and Battery

Breaker Release

XB Terminals for EPO

connection

*) Remove this panel or

provide means to capture

metal filings from cutting

conduit entry holes.

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