GE GCG001 User manual

PACSystems* RX3i

Genius* Communications Gateway, IC695GCG001

Quick Start Guide, GFK-2891C

August 2016

Contents

1. User Features ............................................................................................................................. 2

1.1. Ethernet Ports...............................................................................................................2

1.2. Genius Serial Bus Connectors......................................................................................3

1.3. Power Connector..........................................................................................................4

1.4. Rear of Module Features ..............................................................................................4

1.5. Light-Emitting Diode Indicators (LEDs)..........................................................................5

2. Hardware Installation............................................................................................................... 7

2.1. Initial Checks ................................................................................................................7

2.2. Installation Location......................................................................................................7

2.3. Installation in Hazardous Areas.....................................................................................8

2.4. Module Installation........................................................................................................9

3. Configuration ........................................................................................................................... 11

3.1. You Will Need:............................................................................................................11

3.2. Basic Configuration Steps........................................................................................... 11

4. Additional Information ........................................................................................................... 14

GFK-2891C 1

1. User Features

The RX3i Genius Communications Gateway,

IC695GCG001, or GCG001, interfaces Genius I/O

devices on a Simplex Genius serial bus to a GE’s

Automation & Controls PROFINET I/O Controller or

CPE330 CPU†. The GCG001 operates as a Genius

Bus Controller on a Genius network. It scans the

Genius I/O devices configured to it, retrieving input

data and providing output data, and exchanges

that data with its configured PROFINET I/O

Controller over its Ethernet interfaces at the

configured production rate. If the Ethernet network

or Genius serial bus communications are lost, the

GCG001 manages I/O states according to the

individual module configurations. The GCG001 can

manage communications for up to 31 Genius I/O

devices on a single Genius Serial Bus.

1.1. Ethernet Ports

The GCG001 provides two RJ-45 Ethernet ports for

connection to a GE PROFINET controller. Although

the hardware supports the 10/100BASE TX

Ethernet standard, PROFINET I/O over wired infrastructure must be 100Mbps full-duplex or

faster. 10Mbps should not be used for PROFINET. Each port automatically detects the

attached cable and functions properly with either straight-through or crossover cables.

†In addition to the PNC001, beginning with version 8.90, the CPE330 CPUis capable of controlling a

GCG001 on a PROFINET network. No other PROFINET controllers are supported.

2 PACSystems RX3i Genius Communications Gateway Quick Start Guide GFK-2891C

Each port on the GCG001 operates independently through an embedded Ethernet switch.

The switch permits the network to be daisy-chained through the GCG001 to other I/O

devices.

1.2. Genius Serial Bus Connector

The GCG module is equipped with one active six-

terminal Genius Serial Bus connector. Two terminals

each are provided on a removable terminal block

connector for Serial 1, Serial 2, and Shield connections.

When the bus is terminated at the GCG001, a bus

termination resistor should connect Serial 1 to Serial 2,

with SHLD OUT unterminated.

When the GCG001 is not at the end of the bus, the two

sets of terminals accommodate two bus cables as

shown at right. The Genius bus will continue to

operate even in the absence of power to the GCG001.

(Removing the connector, however, will disrupt the

Genius bus.)

GFK-2891C 3

1.3. Power Connector

The module requires a user-supplied 24 Vdc (±10%)

power source wired to a removable screw-terminal

block located on the bottom of the module. The

module draws 0.2 A maximum current.

1.4. Rear of Module Features

Two seldom-needed features are accessed from the rear of the module: an SD card slot and

a firmware load pushbutton. These are described in the following paragraphs.

Secure Digital (SD) Card Slot

The SD card slot is designed to support a Secure Digital (SD) non-volatile memory card in

standard capacity format. This optional card has two distinct uses: (1) backup storage of

some key PROFINET configuration data and (2) loading new module firmware.

Backup Storage

For use as configuration back-up storage, a small SD card is inserted and left in place. The

module will detect the card automatically and store on it a small amount of configuration

data. If the GCG001 must be replaced in the event of a failure, remove the SD card from the

failed unit and install it in the replacement prior to mounting. All PROFINET configuration data

will then be transferred to the replacement module.

Note: SD cards larger than 2 GB are not supported for use with with the GCG001. SDHC

and SDXC formats are not supported.

4 PACSystems RX3i Genius Communications Gateway Quick Start Guide GFK-2891C

Firmware Load Pushbutton

The Firmware Load Pushbutton is used to initiate loading of module firmware from the SD

card as described in the next section.

Loading New Firmware

To load new GCG001 firmware, the SD card must be moved to a computer. Copy the

firmware image to the card, then re-insert the card into the unpowered GCG001’s SD slot.

Next, while holding down the Firmware Load Pushbutton, apply power to the module.

Continue holding the pushbutton until the OK LED turns amber, then release the pushbutton.

When the OK LED turns green, the firmware is loaded. Finally, cycle power on the module and

wait for the OK LED to turn green and steady.

1.5. Light-Emitting Diode Indicators (LEDs)

POWER —indicates the presence of power to the module.

Green, ON steady Power supply is good.

Green/Amber,

blinking

Module loading main operating system

Amber, ON steady Module loading bootloader operating system

OFF Power supply is off or not good.

OK —indicates module readiness to perform normal operations.

Green, ON steady Module able to perform normal operations.

OFF Module has an unrecoverable fault or power is not

applied.

GFK-2891C 5

FAULT —indicates the detection of faults by the module.

OFF No faults present.

Red, blinking

DCP Device Identification signal received on

PROFINET.

Red, ON A fault or other PROFINET diagnostic data exists on

the Gateway

CONNECT —indicates a connection to a PROFINET controller.

OFF

One or more connections with GE’s Automation &

Controls PROFINET Controllers have been established

to this device.

Red, blinking

Device trying to connect to a controller.

Continuous if device has not been assigned a valid

station name.

Red, ON No PROFINET Controller connection

PORT 1, PORT 2 LINK —indicates connection status on Ethernet ports.

Green, ON steady Ethernet connection established

OFF No Ethernet connection

PORT 1, PORT 2 ACT —indicates activity on PROFINET ports.

Amber, blinking Communications occurring on port

OFF No communication

6 PACSystems RX3i Genius Communications Gateway Quick Start Guide GFK-2891C

COM —indicates the status of Genius Bus communications.

Green, ON steady The Genius Bus is configured and operating properly.

Green, blinking A Genius Bus error has been detected.

OFF The Genius Bus has failed or no Genius Bus

configuration has been received.

2. Hardware Installation

2.1. Initial Checks

Upon receiving your RX3i equipment, carefully inspect all shipping containers for damage. If

any part of the system is damaged, notify the carrier immediately. The damaged shipping

container should be saved as evidence for inspection by the carrier.

As the consignee, it is your responsibility to register a claim with the carrier for damage

incurred during shipment. GE’s Automation & Controls will fully cooperate with you, however,

should such action be necessary.

After unpacking the RX3i equipment, record all serial numbers. Serial numbers are required if

you should need to contact Customer Care during the warranty period. All shipping

containers and all packing material should be saved should it be necessary to transport or

ship any part of the system.

Verify that all components of the system have been received and that they agree with your

order. If the system received does not agree with your order, contact Customer Care.

2.2. Installation Location

This product is intended for use with the RX3i system. Its components are considered open

equipment (having live electrical parts that may be accessible to users) and must be installed

in an ultimate enclosure that is manufactured to provide safety. As a minimum, the enclosure

shall provide a degree of protection against solid objects as small as 12mm (e.g. fingers). This

equates to a NEMA/UL Type 1 enclosure or an IEC60529 IP20 rating providing at least a

GFK-2891C 7

pollution degree 2 environment. For details about installing RX3i rack systems, refer to

GFK-2314.

If you need technical help, contact Technical Support. For phone numbers and email

addresses, see the back cover of this Guide.

2.3. Installation in Hazardous Areas

The following information is for products bearing the UL marking for Hazardous Areas or

ATEX marking for explosive atmospheres:

CLASS 1 DIVISION 2 GROUPS ABCD

•This equipment is an open-type device and is meant to be installed in an enclosure

suitable for the environment that is only accessible with the use of a tool.

•Suitable for use in Class I, Division 2, Groups A, B, C and D Hazardous Locations, or

nonhazardous locations only.

•Warning – EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR

SUITABILITY FOR CLASS I, DIVISION 2.

•Warning – WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE

REPLACING OR WIRING MODULES; AND

•Warning – DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS

BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

•Warning – EXPLOSION HAZARD - USB PORT IS ONLY FOR USE IN NONHAZARDOUS

LOCATIONS, DO NOT USE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.

ATEX Zone 2

The GCG001 must be mounted in an enclosure certified in accordance with EN60079-15 for

use in Zone 2, Group IIC and rated IP54. The enclosure shall only be able to be opened with

the use of a tool.

8 PACSystems RX3i Genius Communications Gateway Quick Start Guide GFK-2891C

2.4. Module Installation

The GCG001 is designed to mount over the expansion slot of an RX3i Universal Backplane. It

may alternately be mounted directly on a panel. In both cases, at least 75 mm (3 in.) must

remain clear above and below the module to allow for convection cooling.

Backplane Mounting

The two captive M3.5 screws at the rear of the GCG001 align with mating tapped holes on

the right side of the Universal Backplane (above and below the expansion connector),

providing a convenient mounting location.

Note: External power must be supplied to the module —it does not draw power from

the RX3i Universal Backplane.

GFK-2891C 9

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