GE PGP976, PGP986 User manual

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Installation

Instructions

36”

Sealed

Gas

Cooktop

PGP976,

PGP986,

CGP650

Questions?

Call

800.GE.CARES

(800.432.2737)

or

Visit

our

Website

at:

ge.com

In

Canada,

call

1.800.561.3344

or

Visit

our

Website

at:

www.geappliances.ca

IN

THE

COMMONWEALTH

OF

MASSACHUSETTS:

e

This

product

must

be

installed

by

a

licensed

plumber

or

gas

fitter.

e

When

using

ball-type

gas

shut-off

valves,

they

shall be

the

T-handle

type.

¢

A

flexible

gas

connector,

when

used,

must

not

exceed

3

feet.

FOR

YOUR

SAFETY:

AWARNING

—

If

the

information

in

this

manual

is

not

followed

exactly,

a

fire,

explosion

or

gas

leak

may

result

causing property

damage,

personal

injury

or

death.

Do

not

store

or

use

gasoline

or

other

flammable

vapors

and

liquids

in

the

vicinity

of

this

or

any

other

appliance!

BEFORE

YOU

BEGIN

Read

these

instructions

completely

and

carefully.

-IM

PO

RTANT

—

save

these

instructions

for

local

inspector's

use.

¢

IMPORTANT

—

observe

al

governing

codes

and

ordinances.

e¢

Note

to

Installer

-

Be

sure

to

leave

these

instructions

with

the

Consumer.

e

Note

to

Consumer

-

Keep

these

instructions

for

future

reference.

e

Product

failure

due

to

improper

installation

is

not

covered

under

the

Warranty.

AWARNING

—

This

appliance

must

be

properly

grounded.

¢

IMPORTANT

-—

Leck

testing

of

the

appliance

shall be

conducted

according

to

the

manufacturer's

instructions.

e

Proper

installation

is

the

responsibility

of

the

installer

and

product

failure

due

to

improper

installation

is

NOT

covered

under

warranty.

WHAT

TO

DO

IF

YOU

SMELL

¢

Do

not

try

to

light

any

appliance.

Do

not

touch

any

electrical

switch;

do

not

use

any

phone

in

your

building.

¢

Immediately

call

your

gas

supplier

from

a

neighbor’s

phone.

Follow

the

gas

supplier's

instructions.

e

If

you

cannot

reach

your

gas

supplier,

call

the

fire

department.

Installation

and

service

must

be

performed

by

a

qualified

installer,

service

agency

or

the

gas

supplier.

AWARNING

—

Disconnect

all

electrical

power

at

the

main

circuit

breaker

or

fuse

box

before

installing.

31-10808-1

(08-11

GE)

This

cooktop

has

been

certified

by

UL.

You'll

find

safety

precautions

in

your

Owner's

Manual.

Read

them

carefully.

e

Installation

of

this

cooktop

must

conform

with

iocal

codes

or

in

the

absence

of

local

codes

with

the

National

Fuel

Gas

Code,

ANSI

Z223.1/NFPA

54-Latest

edition.

e

Be

sure

your

cooktop

is

installed

properly

by

a

qualified

installer

or

service

technician.

¢

To

eliminate

reaching

over

surface

burners,

cabinet

storage

above

burner should

be

avoided.

e

Do

not

install

the

unit

near

an

outside

door

or

where

a

draft

may

affect

its

use.

Installation

Instructions

IMPORTANT

SAFETY

INSTRUCTIONS

ELECTRICAL

REQUIREMENTS

This

appliance

must

be

supplied

with

the

proper

voltage

and

frequency

and

connected

to

an

individual,

properly

grounded

branch

circuit,

protected

by

a

circuit

breaker

or

fuse

having

amperage

as

noted

on

the

rating

plate.

We

recommend

you

have

the

electrical

wiring

and

hookup

of

your

cooktop

connected

by

a

qualified

electrician.

After

installation,

have

the

electrician

show

you

where

your

main

cooktop

disconnect

is

located.

Check

with

your

local

utilities

for

electrical

codes

which

apply

in

your

area.

Failure

to

wire

your

cooktop

according

to

governing

codes

could

result

in

a

hazardous

condition.

if

there

are

no

codes,

your

cooktop

must

be

wired

and

fused

to

meet

the

requirements

of

the

National

Electrical

Code,

ANSI/NFPA

No.

70—

Latest

edition.

You

can

get

a

copy

by

writing:

National

Fire

Protection

Association

Batterymarch

Park

Quincy,

MA

02269

In

Canada

your

cooktop

must

be

wired

and

fused

to

meet

the

requirements

of

the

Canadian

Electrical

Code.

Be

sure

the

installation

of

this

product

in

a

mobile

home

conforms

with

the

Manufactured

Home

Construction

and

Safety

Standard,

Title

24

CFR,

Part

3280.

If

this

standard

does

not

apply,

you

must

follow

the

standard

for

Manufactured

Home

Installations,

ANSI/NCSBS

A225.1

or

with

local

codes

where

applicable.

You

can

get

a

copy

of

the

Federal

Standard

by

Writing:

Office

of

Mobile

Home

Standards

HUD

Building

451

7th

Street,

S.W.

Washington,

D.C.

24010

2

Hold

Down

Brackets

MATERIALS

YOU

MAY

NEED

Pipe

Fittings

Shut-Off

Valve

ED

CSA-Approved

Flexible

Gas

Line

3/8"

Min.

1D,

1/2”

NPT

Connection,

3-foot

Maximum

Length

(Massachusetts

Only}

TOOLS

YOU

WILL

NEED

FOR

INSTALLATION

Cs

CH

Pencil

Genny

ly

Phillips-Head

Screwdriver

Eaooaoaeoaeoond

Ruler

or

Straightedge

Fes

oo

nee

we

>

Hane

Drill

Safety

Glasses

Installation

Instructions

PRE-INSTALLATION

CHECKLIST

Foam

Packaging

When

preparing

cooktop

opening,

make

sure

the

inside

of

the

cabinet

and

the

cooktop

do not

interfere

with

each

other.

(See

section

on

preparing

the

opening.)

Remove

packaging

materials,

grate

boxes,

regulator

with

literature,

and

literature

package

from

the

cooktop

before

beginning

installation.

ff

Literature

Package

Grate

boxes

Remove

Installation

Instructions

from

literature

pack

and

read

them

carefully

before

you

begin.

Be

sure

to

place

all

literature

(Owners

Manual,

Installation

Instructions,

etc.)

in

a

safe

place

for

future

reference.

Make

sure

you

have

all

the

tools

and

materials

you

need

before

starting

the

installation

of

the

cooktop.

Your

home

must

provide

the

adequate

electrical

service

needed

to

safely

and

properly

use

your

cooktop.

(Refer

to

section

on

electrical

requirements.}

When

installing

your

cooktop

in

your

home,

make

sure

all

local

codes

and

ordinances

are

followed

exactly

as

stated.

Make

sure

the

wall

coverings,

countertop

and

cabinets

around

the

cooktop

can

withstand

heat

(up

to

200°F)

generated

by

the

cooktop.

Installation

Instructions

PREPARING

THE

OPENING

[1]

MAINTAIN

THE

FOLLOWING

MINIMUM

CLEARANCE

DIMENSIONS

13”

MAX.

Depth

of

unprotected

overhead

cabinets

R

-

MIN.

clearance

from

cutout

to

right

side

wall

Me

in,

height

from

countertop

to

nearest

cabinet

on

either

side

of

unit

30”

MIN.

clearance

from

countertop

to

unprotected

overhead

surface

C-MIN.

clearance

from

|

cutout

torear

|

wall

aie

L-

MIN.

clearance

from

cooktop

to

left

side

wall

“eS

30”

or

wider

cabinet

base

2-1/2”

MIN

from

cutout

to

front

of

countertop

NOTE:

All

gas

cooktop

models

require

7/16”

free

area

below

cooktop

bottom

to

combustible

material.

L

R

Cc

PGP976

|

3-3/4"

6"

2-1/4"

PGP986

12°

12”

3-3/8"

CGP650

12°

12”

3-3/8"

ALL

HORIZONTAL

CLEARANCES

MUST

BE

MAINTAINED

FOR

A

MINIMUM

OF

18”

ABOVE

THE

COOKING

SURFACE.

[3]

CUTOUT

DIMENSIONS

OF

COUNTERTOP

To

ensure

accuracy,

it

is

best

to

make

a

template

when

cutting

the

opening

in

the

counter.

19-1/8”

width

cut

a

33-7/8"

=

length

~

~Q<_

16-15/16"

of

EE

[4

|

RECOMMENDED

GAS

SUPPLY

LOCATION

FROM

BACKWALL

1”

Min.

From

Backwall

Recommended

“A

gas

supply

<¢_F"'

ocation

.

From

Cutout

“Center

Line

[2]

OVERALL

COOKTOP

DIMENSIONS

sen

ot

,

33-11/16"

18-7/8

al

[5]

MAKE

SURE

WALL

COVERINGS,

COUNTERTOP

AND

CABINETS

AROUND

COOKTOP

CAN

WITHSTAND

HEAT

(UP

TO

200°F)

GENERATED

BY

COOKTOP

Wall

covering,

;

cabinets

and

|

countertop

must]

I

|

I

[

withstand

heat

|

up

to

200°F

Installation

Instructions

INSTALLING

THE

COOKTOP

UNIT

[4]

LOCATE

ELECTRICAL

OUTLET

AND

GAS

SHUT-OFF

VALVE

BENEATH

CABINET

NEVER

REUSE

OLD

cv

CONNECTORS

WHEN

\

INSTALLING

THIS

shutoff

1)

UNIT

Valve

!

Electrical

:

|

Outlet

12

te

Below

Countertop

Install

a

manual

shut-off

valve

in

the

gas

line

in

an

easily

accessible

location

outside

the

cooktop.

Be

sure

you

know

how

and

where

to

shut

off

the

gas

supply

to

the

cooktop.

Install

the

electrical

outlet

12"

below

the

countertop.

[4]

ATTACH

BRACKETS

TO

COOKTOP

Remove

the

screw

from

the

side

of

the

cooktop

and

screw

the

hold-down

bracket

to

the

side

of

the

cooktop

unit.

Repeat

for

opposite

side

of

cooktop.

Pre-drilled

Bottom

of

hole

Cooktop

Cooktop

Surface

[2]

PROTECT

SURFACE

OF

COOKTOP

Place

a

towel

or

tablecloth

onto

the

countertop.

Lay

the

cooktop

upside

down

onto

the

protected

surface.

Cloth

under

Cooktop

[3]

LOCATE

MOUNTING

PARTS

Remove

the

hold

down

brackets

from

the

literature

package.

of

6

28

628

Z

[5]

INSERT

COOKTOP

INTO

CUTOUT

Insert

the

cooktop

centered

into

the

cutout

opening.

Make

sure

the

front

edge

of

the

countertop

is

parallel

to

the

cooktop.

Make

final

check

that

all

required

clearances

are

met.

i

=<

=

iF

Once

the

unit

is

in

place,

screw

the

hold-

down

bracket

into

the

cabinet

sides

to

secure

the

unit

into

place.

Installation

Instructions

INSTALLATION—GAS

CONNECTIONS

[4]

PROVIDE

ADEQUATE

GAS

SUPPLY

This

cooktop

is

designed

to

operate

on

natural

gas

at 5” of

water

column

manifold

pressure

and

7"

of

water

column

(W.C.)

supply

pressure.

It

is

shipped

from

the

factory

set

for

natural

gas.

The

convertible

pressure

regulator

supplied

with

the

unit

must

be

connected

in

series

with

the

manifold

of

the

cooktop

and

must

remain

in

series

with

the

supply

line

regardless

of

whether

natural

or

L.P.

gas

is

being

used.

FOR

PROPER

OPERATION,

THE

MAXIMUM

INLET

PRESSURE

TO

THE

REGULATOR

MUST

BE

NO

MORE

THAN

14”

OF

WATER

COLUMN

PRESSURE.

For

checking

the

regulator,

the

inlet

pressure

must

be

at

least

1”

W.C..

{or

3.4

KPA)

greater

than

the

regulator

output

setting.

If

the

regulator

is

set

for

5"

W.C.

of

water

column

pressure,

the

inlet

pressure

must

be

at

least

6”

W.C.

if

the

regulator

is

set

for

10” W.C., the

inlet

pressure

must

be

at

least

11”

W.C..

The

gas

supply

line

to

the

cooktop

should

be

1/2”

or

3/4”

pipe.

[3]

INSTALL

REGULATOR

ONTO

BURNER

BOX

BOTTOM

Screw

the

regulator

]

onto

the

burner

—

box

bottom

pipe

connection.

Make

sure

the

top

of

the

regulator

is

Pressure

Regulator

facing

towards

the

a

cabinet

front,

easily

NCouring———-

BH

accessible

through

Shut-Off

\

Electrical

Outlet

12”

Below

Countertop

the

cabinet

doors.

The

regulator

may

also

be

installed

prior

to

inserting

the

cooktop

into

the

cutout

if

extreme

caution

is

used

to

ensure

the

regulator

connection

is

not

compromised.

[2]

INSTALL

REGULATOR

NEVER

REUSE

OLD

CONNECTORS

WHEN

INSTALLING

THIS

COOKTOP.

AWARN

ING:

Never

reuse

old

flexible

connectors.

The

use

of

old

flexible

connectors

can

cause

gas

leaks

and

personal

injury.

Always

use

new

flexible

connectors

when

installing

a

gas

appliance.

. ;

Pressure

>|

Screw

a

section

of

pipe

onto

Regulator

4

the

inlet

end

of

the

pressure

regulator

and

install

the

coupling.

Coupling

——pe

&

To

reduce

the

likelihood

of

gas

leaks,

apply

teflon

tape

or

a

thread

compound

approved

for

use

with

LP

or

Natural

gases

to

all

threaded

connections.

[4]

COMPLETE

CONNECTION

WITH

A

COUPLING

Complete

the

connection

between

the

regulator

pipe

coupling

and

the

shut-off

valve.

PFESSUPE

mama

a

WYLLLLL

LL

Regulator

de

Coupling

~~

&

ne

nut-Off

|

\

avai

—

ib

|

Electrical

|

Outlet

12”

|

Below

Countertop

Installation

Instructions

[5

|

CHECK

FOR

LEAKS

LEAK

TESTING

OF

THE

APPLIANCE

SHALL

BE

CONDUCTED

ACCORDING

TO

THE

MANUFACTURER'S

INSTRUCTIONS.

Before

testing

for

leaks,

make

sure

all

burner

knobs

are

in

the

OFF

position.

After

connecting

the

cooktop

to

gas,

check

system

for

leaks

with

a

manometer.

If

a

manometer

is

not

available,

turn

the

gas

supply

on

to

the

cooktop

and

use

a

liquid

leak

detector

at

all

joints

and

connections

to

check

for

leaks.

Tighten

all

connections

if

necessary

to

prevent

gas

leakage

in

the

cooktop

or

supply

line.

DO

NOT

USE

OPEN

FLAME

TO

CHECK

FOR

LEAKS!

Disconnect

the

cooktop

and

its

individual

shut-off

valve

from

the

gas

supply

piping

system

during

any

pressure

testing

of

that

system

at

test

pressures

greater

than

1/2

psig

(3.5

kPa).

isolate

the

cooktop

from

the

gas

supply

piping

system

by

closing

its

individual

shut-off

valve

during

any

pressure

testing

of

the

gas

supply

system

at

test

pressures

equal

to

or

less

than

1/2

psig

(3.5

kPa).

[6]

INSTALLATION

OVER

BUILT-IN

OVEN

See

built-in

oven

installation

for

complete

installation

instructions.

5"

To

Center

of

2"

Dia.

Hole

From

Countertop

|

90°

Elbow

——

—y

2"

Dia.

Hole

L-

(20

7/8"

from

front

of

Countertop

to

Cabinet

Sides

.

A a

Hole

Center)

View

from

Front

of

Cooktop

Installation

Instructions

INSTALLATION—ELECTRICAL

CONNECTIONS

AWARNING

—

Disconnect

all

electrical

power

at

the

main

circuit

breaker

or

fuse

box

before

installing.

ELECTRICAL

SUPPLY

AND

OUTLET

An

adequate

electrical

supply

and

outlet

must

be

used

to

operate

the

electrical

parts

of

your

cooktop.

The

power

cord

of

this

appliance

is

equipped

with

a

3-prong

(grounding)

plug

which

must

be

used

with

a

properly

grounded

3-hole

outlet

with

a

standard

120

Volt,

60

cycle

AC

household

current.

if

you

do not

have

a

3-hole

grounded

outlet,

have

a

qualified

electrician

change

your

old

one.

DO

NOT,

UNDER

ANY

CIRCUMSTANCES,

CUT

OR

REMOVE

THE

THIRD

(GROUND)

PRONG

FROM

THE

POWER

CORD.

DO

NOT

USE

AN

ADAPTER.

DO

NOT

USE

AN

EXTENSION

CORD.

uy

ty

|

insure

proper

L

ground

and

firm

connection

before

use

Installation

Instructions

COOKTOP

BURNERS

[1]

ASSEMBLING

THE

COOKTOP

BURNERS

The

electrode

of

the

igniter

is

exposed.

Be

careful

not

to

turn

on

any

cooktop

controls

while

the

top

of

the

burner

is

removed.

Do

not

remove

the

top

or

touch

the

electrode

of

any

burner

while

another

burner

is

turned

on.

Electrical

shock

might

result.

Place

the

burner

head

onto

the

burner

base.

Make

sure

to

place

the

correct

jeer

burner

head

on

the

correct

burner

base

and

that

the

burner

head

sits

level

on

the

burner

base.

The

burner

heads

are

not

interchangeable.

Ensure

the

slot

in

Burner

cap

proper'y

seated

the

burner

head

is

positioned

over

the

electrode

and

that

the

burner

head

is

fully

inserted

inside

the

burner

base.

A

small

gap

between

the

base

and

head

is

normal.

Place

the

burner

caps

on

the

burner

heads,

making

sure

to

place

the

correct

burner

cap

on

the

correct

burner

head.

The

burner

caps

are not

interchangeable.

Each

cap

has

three

to

four

pins.

Make

sure

that

the

burner

caps

are

properly

seated

on the

burner

heads

and

that

none

of

the

pins

sit

in

the

stability

chamber.

Burner

cap

not

properly

seated

Inner

Burner

cap

¢>)

eo

=

OR

Stability

*

“I

chamber

Burner

base

[2]

CHECK

IGNITERS

Operation

of

the

electric

igniters

should

be

checked

after the

cooktop

and

supply

line

have

been

carefully

checked

for

leaks

and

the

cooktop

has

been

connected

to

the

electrical

power.

On

models

so

equipped, check

to

be

sure

the

cooktop

is

in

the

UNLOCKED

position.

Push

and

turn

a

burner

valve

to

the

LITE

position.

All

spark

igniters

will

make

a

series

of

sparks

(ticking

sounds),

but

only

the

burner

turned

to

LITE

will

light.

e

The

burner should

light

when

gas

is

available

to

the

burner.

e

Once

the

burner

lights,

it

should

be

turned

out

of

the

LITE

position.

Try

each

valve

separately

until

all

burners

have

been

checked.

Installation

Instructions

COOKTOP

BURNERS

(CONT.)

[3]

BURNER

IGNITION [5

|

BURNER

GRATES

Cooktop

Spark

Ignition—When

you

turn

The

three

cooktop

grates

are

designed

for

specific

the

cooktop

knob

to

LITE,

the

spark

igniter

makes

a

positions.

For

maximum

stability,

these

grates

series

of

electric

sparks

(ticking

sounds)

which

light

should

only

be

used

in

their

proper

position

with

the

burner.

During

a

power

failure,

the

burners

will

the

edges

positioned

on

top

of

the

black

bumpers

not

light

automatically.

In

an

emergency,

a

cooktop

as

shown

burner

may

be

lit

with

a

match

by

following

the

steps

below.

On

models

so

equipped, check

to

be

sure

the

cooktop

is

in

the

UNLOCKED

position.

Light

a

match

and

hold

the

flame

near

the

burner

you

want

to

light.

Wooden

matches

work

best.

Push

in

and

turn

the

control

knob

slowly.

Be

sure

you

are

turning

the

correct

knob

for

the

burner

you

are

lighting.

Grate

NOTE:

If

the

burner

does

not

light

within

five

seconds,

turn

the

knob

off

and

wait

one

minute

before

trying

again.

Black

Grate

Bumpers

[4]

THE

BURNER

FLAMES

Turn

each

burner

on.

Flames

should

be

blue

in

color

with

no

trace

of

yellow.

The

burner

flames

should

not

flutter

or

blow

away

from

the

burner.

The

flame

should

be no

less

than

1/4”

on

the

lowest

setting

and

no

greater

than

1-1/2”

on

highest

setting.

ACAUTION:

If

you

attempt

to

measure

the

flame,

please

use

caution.

Burns

could

result.

Cooktop

Burner

Burners

should

be

checked

frequently

10