GBC ORCA III T Manual
GBCPro-Tech
4151AndersonRoad
DeForest, WI 53532
Revision : Ph: ( 608 ) 246 - 8844
Fx: ( 608 ) 246 - 8645
ORCA III/ ORCA III T
OPERATION & MAINTENANCE
MANUAL
©February2001GBCFilms Group
Do not duplicate without written permission.
Partnumber: 930 -062
ORCAIII T
GBC
Pro - Tech
ORCAIII
GBC
Pro - Tech
Read me fileOrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
Read Me File . . . . . . . . .
The information in this publication is provided for reference and is believed to be accu-
rate and complete. GBC Films Group is not liable for errors in this publication or for incidental
or consequential damage in connection with the furnishing or use of the information in this
publication, including, but not limited to, any implied warranty of fitness or merchantability for
any particular use.
GBC Films Group reserves the right to make changes to this publication and to the
products described in it without notice. All specifications and information concerning products
are subject to change without notice.
Reference in this publication to information or products protected by copyright or patent
does not convey any license under the rights of GBC Films Group or others. GBC Films
Group assumes no liability arising from infringements of patents or any other rights of third
parties.
This publication is copyrighted © 2000 by GBC Films Group. All rights reserved. The
information contained in this publication is proprietary and may not be reproduced, stored,
transmitted, or transferred, in whole or in part, in any form without the prior and express written
permission of GBC Films Group.
The following information will explain how to move around within the electronic version
of this publication. The hand will change to a pointer finger identifying hyperlinked areas. When
moving from page to page, use to return to the first PAGE, use to advance to the last
PAGE, use to go back one PAGE and use to advance one PAGE. When moving
from view to view, use to return to a previous VIEW and use to advance to the next
VIEW.
Should you find an error within this publication or would like to make a suggestion,
please utilize the fax correspondence sheet following this read me file and fax it to the number
provided. Your comments and help will ensure up to date information. Thank you.
Read me file OrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
This page intentionally left blank.
Read me fileOrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
Fax Correspondence
Fax number : ( 608 ) 246 - 8645 Date :
To : Technical Coordinator at GBC Pro-Tech
4151 Anderson Road
DeForest, WI 53532
From :
Company :
Address :
Phone number : ( ) Fax number : ( )
Re : Orca III/ Orca III T Operations and Maintenance Manual ( 930062 )
Section #: Page #:
Correction (s):
Additional comments:
Read me file OrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
This page intentionally left blank.
Page I
TableofContentsOrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
Table of Contents
Section 1.0 Safety
1.1 Symbols ......................................................................................................1 - 1
1.2 Pneumatic safety ........................................................................................1 - 2
1.3 Safety features ............................................................................................1 - 2
1.4 Mechanical safety ......................................................................................1 - 4
1.5 Heating safety .............................................................................................1 - 4
1.6 Maintenance safety ....................................................................................1 - 5
1.7 Installation ..................................................................................................1 - 5
1.8 Operation ...................................................................................................1 - 8
1.9 Applications ...............................................................................................1 - 10
1.10 Troubleshooting .......................................................................................1 - 12
1.11 Maintenance ............................................................................................1 - 12
1.12 Label Explanation ....................................................................................1 - 14
Figure 1.12.1 Label Location ....................................................1 - 16
Section 2.0 Warranty
2.1 Limited warranty information ....................................................................2 - 1
2.2 Exclusions to the warranty ........................................................................2 - 1
Page II
Tableof Contents OrcaIII/ OrcaIIIT OperationandMaintenance Manual
© GBC Films Group February 2001
Section 3.0 Specifications
3.1 General .......................................................................................................3 -1
3.2 Consumables................................................................................................3 - 2
3.3 Function ......................................................................................................3 - 3
3.4 Electrical ....................................................................................................3 - 4
3.5 Dimensions .................................................................................................3 - 5
Section 4.0 Installation
4.1 Pre-installation check list ..........................................................................4 - 1
Figure 4.1.1 Suggested floor layout ..............................................4 - 3
4.2 Know your machine ...................................................................................4 - 4
4.3 Unpacking ..................................................................................................4 - 5
4.4 Shrink wrapped .........................................................................................4 - 5
4.5 Crated .........................................................................................................4 - 6
4.6 Accessory pack ..........................................................................................4 - 9
4.7 Electrical connection ..................................................................................4 - 9
4.8 Air connection ............................................................................................4 - 11
4.9 Installing levelers .......................................................................................4 - 12
4.10 Leveling ...................................................................................................4 - 13
Page III
TableofContentsOrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
4.11 Unwind/ rewind brake .............................................................................4 - 14
4.12 Slitter assemblies .....................................................................................4 - 15
4.13 Calibrations .............................................................................................4 - 16
Section 5.0 Operations
5.1 Power ON/ OFF .........................................................................................5 - 1
5.2 Front control panel ....................................................................................5 - 2
Figure 5.2.1 Front control panel ............................................................5 - 5
5.3 Rear control panel ......................................................................................5 - 6
Figure 5.3.1 Rear control panel ............................................................5 - 9
5.4 Setting temperature ...................................................................................5 - 10
5.5 In case of an emergency ...........................................................................5 - 11
5.6 Film loading/ unloading ...........................................................................5 - 12
5.7 Main roller nip ..........................................................................................5 - 14
5.8 Pull roller nip ............................................................................................5 - 14
5.9 Unwind brake tension ...............................................................................5 - 15
5.10 Rewind brake tension .............................................................................5 - 15
5.11 Shutdown procedure ................................................................................5 - 16
Page IV
Tableof Contents OrcaIII/ OrcaIIIT OperationandMaintenance Manual
© GBC Films Group February 2001
Section 6.0 Applications
6.1 Temperature chart .....................................................................................6 - 1
6.2 Helpful hints ...............................................................................................6 - 2
6.3 Temp conversion chart ...............................................................................6 - 3
Figure 6.3.1 Temperature conversion chart .................................6 - 4
6.4 Charts and diagrams .................................................................................6 - 5
Figure 6.4.1 Poly in/ Poly out diagrams ........................................6 - 5
Chart - 0 ( blank chart ) ..........................................................................6 - 6
Diagram - 0 .............................................................................................6 - 7
Chart - 1 ( 1 pass mounting ) ...................................................................6 - 8
Diagram - 1 .............................................................................................6 - 9
Chart - 2 ( PSA decaling ) .....................................................................6 - 10
Diagram - 2 ............................................................................................6 - 11
Chart - 3 ( Roll to roll psa decaling ) .....................................................6 - 12
Diagram - 3 ............................................................................................6 - 13
Chart - 4 ( Mounting a PSA decal - Main rollers ) ................................6 - 14
Diagram - 4 ............................................................................................6 - 15
Chart - 5 ( Mounting a PSA decal - Pull rollers ) ..................................6 - 16
Diagram - 5 ............................................................................................6 - 17
Chart - 6 ( Thermal decaling ) ..............................................................6 - 18
Page V
TableofContentsOrcaIII/Orca IIITOperation andMaintenance Manual
© GBC Films Group February 2001
Diagram - 6 ............................................................................................6 - 19
Chart - 7 ( Thermal encapsulation ) ......................................................6 - 20
Diagram - 7 ............................................................................................6 - 21
Chart - 8 ( Roll to roll thermal encapsulation ) .....................................6 - 22
Diagram - 8 ............................................................................................6 - 23
Chart - 9 ( PSA encapsulation - Main rollers ) ......................................6 - 24
Diagram - 9 ............................................................................................6 - 25
Chart - 10 ( Roll to roll PSA encapsulation ) ........................................6 - 26
Diagram - 10 ..........................................................................................6 - 27
Chart - 11 ( PSA encapsulation - Pull rollers ) ......................................6 - 28
Diagram - 11 ..........................................................................................6 - 29
Chart - 12 ( Vinyl transfer with trimming ) ...........................................6 - 30
Diagram - 12 ..........................................................................................6 - 31
Chart - 13 ( Vinyl transfer no trimming ) ..............................................6 - 32
Diagram - 13 ..........................................................................................6 - 33
Chart - 14 ( Over-lamination of transferred vinyl images ) ..................6 - 34
Diagram - 14 ..........................................................................................6 - 35
Chart - 15 ( Roll to roll vinyl transfer ) .................................................6 - 36
Diagram - 15 ..........................................................................................6 - 37
Table of contents
Other GBC Laminator manuals
GBC
GBC Catena 105 User manual
GBC
GBC Arctic Eagle 1600 User manual
GBC
GBC 425LM-1 User manual
GBC
GBC HEATSEAL H800 PRO-R User manual
GBC
GBC Inspire User manual
GBC
GBC GBC Photo User manual
GBC
GBC GBC 2064WF-1 User manual
GBC
GBC HeatSeal Sprint H950 User manual
GBC
GBC CLA402 User manual
GBC
GBC FOTON 30 Automated Laminator User manual
