GBC ORCA 64TH Quick start guide

IllustratedParts

ElectricalSchematics

GBC ORCA 64 TH

ILLUSTRATED PARTS

AND SCHEMATICS BOOK

07/11/03

ILLUSTRATEDPARTS Page

O64TH - 001 Frame Assembly 5

O64TH - 002 Rewinder Assembly 6

O64TH - 003 Rollers & Sensor Assembly 7

O64TH - 004 Front & Rear Table Assembly 8

O64TH - 005 Chain Linking Assembly 9

O64TH - 006 Main Roller Lift Assembly 10

O64TH - 007 Safety Shield Assembly 11

O64TH - 008 Control Panel Assembly 12

O64TH - 009 Power Panel Assembly 13

O64TH - 010 Heater Assembly 14

O64TH - 011 Upper & Lower Idler Assembly 15

O64TH - 012 Rewinder Sprocket Assembly 16

O64TH - 013 Unwind Assembly 17

O64TH - 014 Solenoid Valve Assembly 18

O64TH - 015 Cabinet & Cover Assembly 19

O64TH - 016 Rear Slitter Assembly 20

ELECTRICALSCHEMATICS

O64TH - 024 Orca 64 Wire Diagram 21

O64TH - 025 DC Power Supply Circuit 22

O64TH - 026 Main Motor Drive Circuit 23

O64TH - 027 Main MCU Control Circuit 24

O64TH - 028 Display Panel Circuit 25

O64TH - 029 Safety Relay Board Circuit 26

O64TH - 030 Sensor Interface Circuit 27

O64TH - 031 Roller Tension Control Circuit 28

O64TH - 033 Vacuum Fan Drive Circuit 29

REVISIONSUMMARY

DATE DWG #REV. REASON BY:

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Frame Assembly

GBC Orca 64 TH

O64TH - 001N/AN/A07/10/03

(2) 601410735

Cross Bar

(1) 701080407

Steel Chain + Chain Gear, 12T, 20T

(1) 609060110

DC Geared Motor

(1) 601410752

Motor Cover

(4) 701130504

5" Caster

(4) 601220364

Leveling Foot

(2) 601220347

PCB Bracket

(2) 706011163

Interrupter PCB, 4PK-CR1620PI

(3) 601410753

Emergency Switch Plate

(3) 704090253

Emergency Switch

(3) 803040343

Emergency Switch Sticker

(2) 703070289

Fitting, KQ2H08-03S-X2

(1) 703070283

Air Filter/ Mist Sepa/ Bracket

(2) 613020011

Support Bar

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Bridge and Rewind Assembly

GBC Orca 64 TH

O64TH - 002N/AN/A07/10/03

(3) 613020672

Rewinder Shaft

(3) 613020663

Rewinder Shaft Bushing

See O64TH - 013

See O64TH - 014

See Detail "A"

(3) 613020074

Rewinder Shaft Holder Support

(3) 613020073

Rewinder Shaft Holder

(6) 701106734

Set Screw Ball Plunger, M5*12

Detail "A"

(1) 601410779

Film Guide

See O64TH - 014

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Rollers and Sensor Assembly

GBC Orca 64 TH

O64TH - 003N/AN/A07/10/03

(1) 607050121

Upper Heat Roller

(1) 607050119

Lower Heat Roller

See O64TH - 012

(1) 705200201

Infrared Sensor Assembly

(1) 601410732

Thermal Sensor Bar

(2) 601410731

Sensor Bar Bracket

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Front and Rear Table Assembly

GBC Orca 64 TH

O64TH - 004N/AN/A07/10/03

(2) 601220315

Bearing Housing

(12) 701010141

Ball Bearing, #6902

(1) 601410740

Idler Roller Bracket, Left

(1) 601410739

Idler Roller Bracket, Right

(1) 613020307

Rear Idler Roller

(1) 604036233

Rear Cover

(1) 601410730

Aux Rear Plate

(4) 613020648

Front Table Pin

(1) 601410747

Front Table Bracket, Right

(2) 613020649

Front Table Hinge Pin

(1) 604036234

Front Table

(11) 609040302

Fan, 80mm, 24V

(11) 704200101

Fan Safety, 80mm

(2) 601211157

Front Table Support Bracket

(1) 601410746

Front Table Bracket, Left

(1) 601410748

Micro Switch Cover

(1) 701090189

Torsion Spring

(1) 604036235

Micro Switch Lever

(2) 704090419

Micro Switch

(2) 601410791

Front Table Plate

(25) 613020303

Front Table Pin

See O64TH - 008

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Chain Linking Assembly

GBC Orca 64 TH

O64TH - 005N/AN/A07/10/03

(1) 701070179

Roller Chain, 63.5 pcs

(1) 701070178

Roller Chain, 79.5 pcs

(1) 701070180

Roller Chain, 90.5 pcs

(1) 703040232

Lower Take Up Boss

(3) 703040231

Upper Take Up Boss

(1) 701080554

Heat Roller Sprocket, 31T

(1) 701070226

Roller chain, 31.5 pcs

See O64TH - 013

See Detail "A"

See Detail "B"

Detail "B"

Detail "A"

(?) ?????????

Idler Sprocket Boss

(?) ?????????

Washer

(?) ?????????

Steel Chain Gear, ??T

(?) ?????????

Ball Bearing

(?) ?????????

Washer

(1) 613020304

Lower Idler Double Sprocket Boss

(1) 701080409

Steel Chain + Chain Gear, 25T, 25T

(4) 701010133

Ball Bearing, #6005

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Main Roller Lift Assembly

GBC Orca 64 TH

O64TH - 006N/AN/A07/10/03

(2) 609050311

Synchronous Motor

(2) 701080174

Steel Spur Gear, 20T

(1) 601220345 (601220346)

Motor Bracket Cover, Left (Right)

(1) 601220343 (601220342)

Motor Bracket, Left (Right)

(2) 701080175

Steel Spur Gear, 40T

(1) 601220340 (601220341)

Disk Plate, Left (Right)

(2) 706011196

PCB, Tension Adjust

(8) 601220317

Upper PCB Spacer

(1) 601220308 (601220307)

Upper Tension Adjust Support Block, Left (Right)

(10) 701010133

Ball Bearing, #6804

(2) 601220311

Tension Adjust Shaft

(2) 613020650

Tension Adjust Blcok

(2) 601220354

Tension Adjust Shaft Key

(8) 601220318

Lower PCB Spacer

(1) 601220309 (601220310

Lower Tension Adjust Supprt Blcok, Left (Right)

(2) 703070281

Cylinder,

(8) 703070286

Speed Controller

(2) 701110411

Wave Washer, F18

(2) 601220304

Lower Guide Support

(2) 701050291

Du Bushing, 50*20

(2) 601220302

Lower Heat Roller

Bearing Housing

(2) 701110713

Needle Roller Bearing

Washer, AS5070

(2) 601220344

Interruptor Plate

(4) 601220359

Guide Bolt

(4) 701090186

Roller Tension Spring

(2) 601220361

Press Plate

(2) 601220301

Upper Heat Roller Bearing Housing Plate

(2) 601220303

Upper Guide Support

(4) 613020301

Heat Roller Guide Shaft

(8) 701050158

Du Bushing, 20 *30 (2) 701050292

Du Bushing, 50*30

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Safety Shield Assembly

GBC Orca 64 TH

O64TH - 007N/AN/A07/10/03

(1) 601410769

Micro Switch Bracket, Right

(1) 601410768

Micro Switch Bracket, Left

(1) 601410774

Safety Cover Plate, Right

(1) 601410776

Roller Cover, Right

(10) 613030541

Front Table Support Pin

(1) 601410772

Micro Switch Pressure, Right

(2) 704090419

Micro Switch

(1) 601410775

Roller Cover, Left

(1) 704090424

Micro Switch

(1) 601310508

Micro Switch Support

(1) 613020681

Safety Pin

(1) 601410771

Micro Switch Pressure, Left

(1) 601410773

Safety Cover Plate, Left

(1) 604036237

Safety Cover Cap, Upper

(1) 601410789

Safety Cover Block, Right

(1) 601410770

Safety Cover Block, Left

(1) 604036238

Safety Cover Cap, Lower

(1) 604036239

Paper Pressure Plate

(2) 703070365

U-Handle

(1) 601250179

Safety Cover Lever plate

(1) 601410831

Safety Cover Lever

(1) 701090169

Lever Spring

(1) 604022109

Table Lever Guide

(1) 601410790

Safety lever Bracket

See Detail "A"

Detail "A"

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN

COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR

FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,

GBC CLAIMS PROPRIETARY RIGHTS TO THE

MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE

PERMISSION FROM GBC.

PROPRIETARY

4151 Anderson Road, DeForest, WI 53532

This print is the property of GBC. The information thereon is remitted in confidence.

UNLESS OTHERWISE SPECIFIED

TOLERANCE

DIM. AS

SHOWN TOL.

+ 1/64

+ .050

+ .020

+ .010

+ .005

X/X

XXX

XXXX

ANGLES

+ 1D

FINISH

TO BE

125 TITLE :

DATE : DRAWN BY : DWG SCALE : DWG :

REVISION

CHECKED BY : Sean Flood

Control Panel Assembly

GBC Orca 64 TH

O64TH - 008N/AN/A07/10/03

(1) 601410763

Control Connector

(1) 601410764

Control Box Bracket

(1) 601410762

Control Box

See Detail "A"

(1) 601410745

Gauge Bracket

(1) 703070292

Fitting, KQ2F04-01

(1) 703070293

Air Regulator

(1) 703070294

Gauge

(1) 703070296

Fitting, KJH04-01S

(1) 706011192

PCB, Display

(1) 703020228

Control Panel

(1) 703020230

Control Key, Square

(1) 703020229

Control Key, Rectangle

(1) 803040530

Control Panel Over Lay

(1) 703020231

Dial Knob

Detail "A"

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