GBC F - 160 User manual

F - 160 OPERATION AND
MAINTENANCE MANUAL
©November1999GBCPro-Tech
Do not duplicate without written permission.
Partnumber:930-031
GBC Pro - Tech
4151 Anderson Road
DeForest, WI 53532
Revision : B Ph: ( 608 ) 246 - 8844
Fx: ( 608 ) 246 - 8645
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F - 160 Operation and Maintenance Manual Read me file
© GBC Pro - Tech August 1999
Read Me File . . . . . . . . .
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F - 160 Operation and Maintenance Manual Read me file
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F - 160 Operation and Maintenance Manual
© GBC Pro - Tech August 1999 Page I
Table ofContents
Table of Contents
Section 1: Safety
1.1 Symbols ......................................................................................................1 - 1
1.2 Safety features ...........................................................................................1 - 1
1.3 Installation .................................................................................................1 - 4
1.4 Operations..................................................................................................1 - 8
1.5 Applications ..............................................................................................1 - 12
1.6 Troubleshooting .......................................................................................1 - 16
1.7 Maintenance .............................................................................................1 - 16
1.8 Decal Explanation ....................................................................................1 - 19
Figure 1 - 6 Decal Location .......................................................1 - 20
Section 2: Warranty
2.1 Limited warranty information ...................................................................2 - 1
2.2 Exclusions to the warranty .......................................................................2 - 1

F - 160 Operation and Maintenance Manual
© GBC Pro - Tech August 1999Page II
Tableof Contents
Section 3: Specifications
3.1 General .......................................................................................................3 -1
3.2 Consumables..............................................................................................3 - 1
3.3 Function .....................................................................................................3 - 2
3.4 Electrical ...................................................................................................3 - 2
3.5 Dimensions ................................................................................................3 - 3
Figure 3.5.1 Dimensions ...............................................................3 - 3
Section 4: Installation
4.1 Preinstallation check list ...........................................................................4 - 1
Figure 4.1.1 Suggested floor layout .............................................4 - 3
Figure 4.1.2 Single phase ( U.S. ) ................................................4 - 4
Figure 4.1.3 Three phase ( Europe ) ...........................................4 - 4
4.2 Unpacking .................................................................................................4 - 5

F - 160 Operation and Maintenance Manual
© GBC Pro - Tech August 1999 Page III
Table ofContents
4.3 Shrink wrapped ........................................................................................4 - 5
4.4 Crated ........................................................................................................4 - 6
4.5 Accessory pack content ............................................................................4 - 8
4.6 Leveling .....................................................................................................4 - 8
4.7 Safety check ............................................................................................4 - 11
4.7.1 Front and rear infeed tables ................................................................4 - 12
4.7.2 Front and rear safety shields ...............................................................4 - 14
4.7.3 Emergency stops ..................................................................................4 - 15
4.8 Function check ........................................................................................4 - 17
4.8.1 Control panel .......................................................................................4 - 18
Figure 4.8.1 Default settings ......................................................4 - 21
4.8.2 Variable speed footswitch ....................................................................4 - 22
4.8.3 Unwind shafts and unwind brakes .......................................................4 - 22

F - 160 Operation and Maintenance Manual
© GBC Pro - Tech August 1999Page IV
Tableof Contents
Section 5: Operations
5.1 Control panel .............................................................................................5 - 1
Figure 5.1.1 Front control panel ................................................5 - 9
5.2 Emergency ...............................................................................................5 - 10
5.3 Set up .......................................................................................................5 - 11
5.3.1 Power ....................................................................................................5 - 11
5.3.2 Film loading ..........................................................................................5 - 12
Figure 5.3.4 Measurement chart ................................................5 - 13
5.3.5 Heating .................................................................................................5 - 13
5.4 Job programming ...................................................................................5 - 15
Figure 5.4.1 Job save chart ......................................................5 - 17
5.5 Manual nip adjustment ...........................................................................5 - 17
5.5.1 Main roller manual nip adjustment .....................................................5 - 17
5.5.2 Pull roller manual nip adjustment ........................................................5 - 20

F - 160 Operation and Maintenance Manual
© GBC Pro - Tech August 1999 Page V
Table ofContents
5.6 Infeed tables ............................................................................................5 - 23
5.6.1 Removing the infeed tables ..................................................................5 - 23
5.6.2 Replacing the infeed tables ..................................................................5 - 23
Section 6: Applications
Group 1: No heat
6.1 Precoating substrates ...............................................................................6 - 1
6.2 Mounting only .........................................................................................6 - 10
6.3 Single sided lamination ( Sled method ) ..................................................6 - 17
6.4 Single sided lamination ( Craft paper method ) ......................................6 - 25
6.5 Decal and mount .....................................................................................6 - 34
Pass 1 Decal ........................................................................................6 - 34
Pass 2 Mount .......................................................................................6 - 43
Table of contents
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