Gates GC16XD Installation manual
GC16XD MINI CRIMPER & PUMP
SAFETY AND OPERATING MANUAL
Product Number 7480-7006
CRIMPER DETAILS GC16XD MINI CRIMPER & PUMP SAFETY AND OPERATION MANUAL
Serial No. ____________________________
Date of Purchase _____________________
YOUR CRIMPER DETAILS
CRIMPER SPECIFICATIONS
DYNAMIC: Nom. Size (Hydraulic Hose Size) 1 “ 2 and 3/4” 4 wire
Die Set Type GC16XD Series Dies
Crimping Range (Inch with Std. Die Set)
Radial Swaging Force 1000kN
Cycle Speed (Full stroke - Complete Cycle Sec) 23.5 seconds
PHYSICAL: Dimensions (Plan inch x inch x height inch) 250 x 200 x 250mm
Weight (Without Dies & Oil) 22kg
Shipping Space 0.036m3
Shipping Weight 30kg
Crate Size 0.4 x 0.3 x 0.3
HYDRAULIC: Rated Pressure 700 BAR
Reservoir Capacity 0.8 Liters
Filtration 100um
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CRIMPER SAFETY 2-6
BOX CONTENTS 8
CRIMPER 9
GETTING TO KNOW YOUR CRIMPER 10-12
HOSE PREPARATION 13
MEASURING THE CRIMP DIAMETER 14
CALIBRATION 15-16
PERIODIC MAINTENANCE & TROUBLE SHOOTING 17
EXPLODED VIEW 18
PARTS LIST 19
WARRANTY 21
TABLE OF CONTENTS GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
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CRIMPER SAFETY GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
WARNING
An incorrect hose assembly can rupture or blow apart in use, resulting in serious injury, death,
or poperty damage.
REMEMBER: Other depend on you to make correct assemblies.
Hose Assembly Fabrication.
■Component inspection: Before creating an assembly be sure to inspect all components to be sure
they are the correct product, cut correctly, and do not have any visually identifiable defects.
■Couplings (compatibillity): Hose fitting components from one manufacturer are not usually
compatable with fitting components supplied by another manufactuerer. Never mix and match hose
couplings from different manufacturers unless approved by both parties.
■Hose assembly equipment (crimpers): Hoses and fittings from one manufacturer should not generally
be assembled with the equipment of another manufacturer.
NOTE: Gates recommends only those hose and coupling combinations specified in the Gates Hydraullic
Product catalogs. Gates disclaims any liabillity for any hose assemblies which have not been produced in
conformance with Gates assembly recommendations.
WARNING
Carefully read and understand the following warnings before operating this crimper.
FOR SAFETY’S SAKE USE THIS MACHINE ONLY IF YOU:
1. Recieve hands-on TRAINING whith this Gates crimper and assemblies.
2. Follow current GATES OPERATING MANUAL and CRIMP DATA for the GC16XD crimper.
3. Use only NEW (UNUSED GATES) hose and fittings.
4. Wear SAFETY GLASSES.
5. Keep hands clear of moving parts.
!
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CRIMPER SAFETY GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
WARNING
This Safety & Operation Manual has been provided for your and others safety. Every operator MUST have
completed training and have an understanding of the crimper and the requirements of hose assemblies
before using this machine.
It is the responsibility of the owner of this crimper to ensure that ONLY persons who hve an understanding of
the local regulations for work safety and accident prevention in addition to undertaken training on using this
crimper be allowed to operate this crimper.
It is the responsibility of the operator of this crimper to observe the rules and guidelines set out in this manual
and those provided by the owner of this machine.
This Safety & Operational Manual MUST be located near the crimper at all times and be used as a
reference when required. Regulations for Work Safety and Prevention of accidents MUST also be available to
the operator of this crimper.
WARNING
Every Crimper has been engineered to the hightest possible standard and thoroughly tested prior to release.
Regardless of this, dangerous situations can arise if the safety rules and regulations are not respected or be
part of the work process when using this crimper.
!
4
GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
CRIMPER SAFETY
WARNING
This Gates Crimper has been engineered and qualified for Gates Product ONLY and as such crimping
NON-Gates product will not only VOID Warranty but also breech the intended use and purpose condition and
basic regulations of work safety and accident prevention.
Intended use and purpose oulined in this manual also includes regular maintenance. Failure to use the
specified Grease will also VOID Warranty.
Warranty and Liability
The terms and conditions of sale and delivery shall apply. A copy of these terms and condition can be
provided on request, but generally include conditions for inteded use and purpose, improper observation
concerning transport, storage & maintenance, unauthorized use, constructional changes or repairs and failure
to detect wear.
Only authorized / qualified electricians are to work on the electrical system of Gates Crimpers.
It is the responsibility of the operator to ensure that no oil from this crimper is allowed to seep into the
ground, in accordance to pollution rules of the Water Resource Management Laws.
1. Avoid contact with oil for prolonged periods.
2. Keep work place clear of objects and trip hazards.
3. Wear safety equipment at all times when operating the machine.
4. Keep body parts away from the machine when in use, do not put hands in crimper when operational.
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GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
CRIMPER SAFETY
WARNING
Personal Safety
Regardless of local accident prevention regulations, the following should be observed in maintaining personal
health and safety of operators.
1. Always wear protective clothing and apparatus as oulined in the local accident prevention regulations.
2. Ensure the safety and danger notifications have been observed.
3. Make sure the work area is clear of obstruction and be a suitable work environment.
4. Never start the machine unless intending to make a hose assembly and the head is free of objects
and persons.
5. ONLY operate this machine if the ambient temerature is between 50ºF ~ 95ºF (10ºC and 35ºC)
6. Never reach into the crimper while head is moving.
7. Never change die sets unless the head is completely open.
8. The power MUST be disconnected for crimper maintenance.
9. Observe machine balance point when moving the crimper.
10. Never try and lift this crimper when there is a possibility of oil on the handle.
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CRIMPER SAFETY GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
WARNING
DO NOT USE HANDLE AS A SLING POINT
The handle is designed for manual lifting only. Do not use as a lifting point for slings. Doing so may result in
the crimper falling and injuring personnel.
DO NOT SLING
! !
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GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
THIS PAGE IS INTENTIONALLY BLANK
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BOX CONTENTS GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
CALIPERS
TUNGSTEN
DISULPHIDE
GREASE
■GC16 Crimper
■Start Up Kit Includes
die lube, calipers
hose assembly
quick disconnects
crimp charts
Start-up Kit (Ordered Separately)
Part Number: 78733 Product
Number: 7482-7313
■1 - Digital Caliper 6”
(#78241, 7369-0322)
■1 - Hose Assembly
(#78467, 7482-1017)
■1 - G95311-0606 6MQFFVH-6FP,
quick disconnect
■1 - G95321-0606 6FQFFVH-6FP,
quick disconnect
■2 - GC16XD Mini Crimper Crimp
Data Card (#428-3467, 81000)
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