Frost Fighter IHS700P LP Datasheet

FROST FIGHTER INC.

100-1500 NOTRE DAME

WINNIPEG, MANITOBA

CANADA R3P 0E9

TEL : (204) 775-8252

FAX: (204) 783-6794

TOLL FREE: (888) 792-0374

WWW.FROST-FIGHTER.COM

OIL - CONSTRUCTIONFIRED HEATER

MODEL

IHS700P (OIL)

(WITH PLC CONTROL)

Installation - Operation

Maintenance Instructions

and Parts List

READ INSTRUCTIONS PRIOR TO STARTING HEATERS

FROSTFROST

REV. 1.0.5

JAN 2020 TO PRESENT

FROSTFIGHTER WARRANTY

Frost Fighter Inc. warrants the Frostfighter heater to be free from defects in

workmanship and materials for a period of twelve (12) months from date of initial

service not to exceed fifteen (15) months from date of shipment.

If during the warranty period, the heat exchanger fails under normal use and service

due to a defect in material or workmanship said heat exchanger will be repaired or

replacedfree of charge F.O.B. the Winnipeg Factory..

All mechanical and electrical components are covered by a one (1) year limited

warranty. Normal maintenance items are excluded under the warranty. The

warranty does NOT include any freight, labor or sales taxes incurred by the

purchaser and is subject to the following conditions:

1. The heater shall be operated in accordance with the manufacturer’s

operating and maintenance manual.

2. The heater shall be subject to normal use in service and shall not have

been misused, neglected, altered or other wise damaged.

3. The unit shall be operated within the rated capacities and with the

prescribed fuel.

4. The unit has not been allowed to exceed its proper temperature limits due

to control malfunction or inadequate air circulation.

5. There is no evidence that the unit has been subject to tampering or

deliberate destruction.

No representative of ., nor any of its distributors or dealers, isFrost Fighter Inc

authorized to assume for . any other obligations or liability inFrost fighter Inc

connection with this product, not alter the terms of the warranty in any way. This

warranty is limited to the express provisions contained herein and does not extend to

liability for labor costs incurred in replacing defective parts.

Parts can be obtained from ., Winnipeg, Manitoba on the basis thatFrost Fighter Inc

credit will be issued if the defective parts returned qualify for replacement pursuant to

the terms and conditions of this warranty. Authorization to return any alleged

defective parts must be first obtained from the factory prior to transporting the part.

The transportation charges for the alleged defective part must be prepaid by the

owner. . will not accept charges for parts purchased unless theFrost Fighter Inc

conditions of this warranty have been satisfied and prior authorization to purchase

the parts has been received from the factory.

100-1500 NOTRE DAME , WINNIPEG, MANITOBA

R3P 0E9, (204) 775-8252, 1-888-792-0374

TABLE OF CONTENTS

•Page 2

•Page 3

•Page 4

•Page 5 &6

•Page 7

•Page 8

•Page 9

•Page 10

•Page 11 & 12

•Page 13 & 14

•Page 15 to 18

•Page 19

•Page 20 to 22

•Page 23

•Page 24 & 25

•Page 26to 28

•Page 29

•Page 30 & 31

•Page 32

–Hazard Definitions

–Specifications

–Pre-Installation Checklist and Ducting

–Venting

–Electrical Supply

–Main Control Panel

–Optional High Intensity LEDBeacon

–High Limit Switches

–Fuel Line Connections & Precautions

–Preparation for Start Up

–Maintenance & Service

–Normal Sequence ofOperation

–Typical Sequence of Operation / Display Screens & Meanings

–Genisys Controller

–Configuring the VFD Display (ATV320 and ATV312)

–Burner Replacement Parts

–View ofComponents in Main Control Panel

–Wiring Diagrams

–Dimensions

WARNING Installation and adjustment of the burner requires technical knowledge and

the use of combustion test instruments. Do not tamper with the unit or controls. Call your

qualified service technician. Incorrect operation of the burner could result in severe

personal injury, death or substantial property damage.

Have your equipment inspected and adjusted annually by your qualified service technician

to assure continued proper operation.

Never store gasoline or combustible materials near the heating equipment. This could

result in explosion or fire, causing severe personal injury, death or substantial property

damage.

Never burn garbage or refuse in your heating appliance or try to light theWARNING

burner by tossing burning material into the appliance. This could result in severe personal

injury, death or substantial property damage.

Never restrict air openings on the burner or to the room in which the appliance is located.

This could result in fire hazard or flue gas leakage, causing severe personal injury, death

or substantial property damage.

To the owner-

The following will be used throughout this manual to bring attention to hazards and

their risk factors, or to special information.

Denotes presence of a hazard which, if ignored, will result in severe personalDANGER injury, death or substantial property damage.

Denotes presence of a hazard, which, if ignored, could result in severe

WARNING personal injury, death or substantial property damage.

CAUTION Denotes presence of a hazard, which, if ignored, could result in minor

personal injury, or property damage.

NOTICE Intended to bring special attention to information, but not related to personal

injury or property damage.

HAZARD DEFINITIONS

INSTRUCTION MANUAL

INDIRECT FIRED CONSTRUCTION HEATER

THE INSTALLATION OF THE UNITSHALLBE INACCORDANCE WITH THE REGULATIONS

OF THEAUTHORITIES HAVING JURISDICTION - Refer to CSAStandard B139 ,or NFPA31

Installation Code for Oil-Burning Equipment for recommended installation practice.

MODEL IHS-700P

FUEL TYPES #1 or #2 Fuel Oil / Diesel Fuel

NOZZLE

SIZE 4 0. 0 USGPH 45°B SOLID

PUMP

PRESSURE 140 P.S.I. *

AIR SETTING Band: 6

Shutter: 8

Burner Slide Plate Setting: 4.5

APPROVAL

AGENCY

SPECIFICATIONS

*Pressure at the bleeder port. Subtract 10 PSI if measured at the pump discharge port.

See unit rating plate for exact specifications.

WARNING Read all the instructions before proceeding. Follow all instructions completely.

failure to follow these instructions could result in equipment malfunction, causing severe

personal injury, death or substantial property damage.

This equipment must be installed, adjusted and started only by a qualified service technician

–an Individual or agency, licensed and experienced with all the codes and ordinances, who

is responsible for the installation and adjustment of the equipment. The installation must

comply with all local codes and ordinances and with the National Fire Protection Standard

for Oil-Burning Equipment, NFPA 31 (or CSA B139-04).

NOTICE Concealed damage –If you discover damage to the burner or the controls

during Unpacking, notify the carrier at once and file the appropriate claim.

NOTICE High altitude installations –Accepted industry practice requires no derate of

Burner capacity up to 2000 feet above sea level. For altitudes higher than

2000 Feet, derate burner capacity 4% for each 1000 feet above sea level.

To the owner-

This heater is not intended to be used at temperatures above 60°F (15°C). Use of this heater

at above this temperature may result in the burner locking out on the over temperature switch.

For operating conditions that will be at 8°F (-14°C) and below, it is recommended to reduce

the nozzle size to 3.5 GPH 45°B and make the appropriate air adjustments to compensate for

the increased density of fuel oil at lower temperatures.

See below for nozzle sizing

in low temperature applications.

PRE-INSTALLATION CHECKLIST

COMBUSTION AIR SUPPLY

The burner requires combustion air and ventilation air for reliable operation. Assure that the

Building and/or combustion air openings comply with National Fuel Gas Code NFPA 54/CSA B149. For

appliance/burner units in confined spaces, the room must have an air opening near the top of the room

plus one near the floor, each with a free area at least one square inch per 1000 Btu/hr input of all fuel

burning equipment in the room. For other conditions, refer to NFPA 31 (CSA B139 in Canada).

If there is a risk of the space being under negative pressure or of exhaust fans or other devices depleting

available air for combustion and ventilation, the appliance/burner should be installed in an isolated room

provided with outside combustion air.

CLEARANCES

The unit must be installed with minimum clearances of 6 inches on the sides, 18 inches from the top of

the unit and 36 inches from the burner access side. The unit can be installed on a level combustible floor.

Flue clearance is 18".

DUCT INSTALLATION

HIGH LIMITS

- The heater is supplied with manual reset high limits located behind marked panels on the left

side of the heater

- The high limit contacts are normally closed and open on the over temperature condition

- If a high limit trips allow the heater to cool down and then reset the high limit by manually

depressing the reset button located in the centre of the high limit.

-Duct diameter is 16 inches

-Use belt cuff ducting. Slide the cuff overtop of the duct inlet/outlet and tighten with the belt.

-The top two connections are the heated supply air into the building.

-The bottom two duct connections are for cold air or return air into the heater.

-The heater is approved use with or without ducting.

-Maximum duct length is 100 feet per supply opening. If return air ducting is used the length of the

return air duct must be subtracted from the allowable supply ducting length (i.e. if the return air

duct length is 30 feet the maximum supply duct length is reduced to 70 feet).

-Ducts should be rated for 300°F minimum.

VENT SYSTEM

The flue gas venting system must be in good condition and must comply with all the applicable codes.

OUTDOOR INSTALLATIONS:

,For outdoor installation vent cap must be installed and fastened.

:INDOOR INSTALLATIONS 3Must be done in accordance to NFPA 54 (or CSA B1 9) with local authorities having jurisdictions.

1. The flue must be securely attached to the unit with tight joints.

2. The flue must not be sized to have a cross-sectional area less then that of the flue

collar at the unit.

3. Other appliances must not be connected so as to vent through the vent of this unit.

4. Do not use 90-degree tees or elbows greater than 45 degrees.

5. Do not support the weight of the stack on the flue connection of the heating system.

6. The maximum flue gas temperature is +/- 550°F. “A” vent, or single wall steel pipe

must be used.

7. Minimize connecting pipe length and the number of bends by locating the unit as close

to the flue pipe as possible.

8. Maintain clearances between the flue pipe and combustible materials that are

acceptable to the Federal, Provincial and local authorities having jurisdiction.

9. Unit must be connected to a flue having sufficient draft to ensure proper operation of

unit.

VERTICALLY VENTED UNITS

1. Maximize the height of the vertical run of

vent pipe. A minimum of five (3) feet (1m)

of vertical pipe is required. The top of the

vent must extend at least two (2) feet

(0.61m) above highest point on the roof.

A weatherproof vent cap must be installed

to the vent termination.

2. Horizontal runs must not exceed 75% of

the vertical height of the vent pipe, up to a

maximum of ten (10) feet (3m).

Horizontal runs should be pitched upward

¼”per foot

(21 mm) and should be supported at 3

foot (1m) maximum intervals.

3. Design vent pipe to minimize the use of

elbows. Each 90 is equivalent to 5 feet

(1.5m) of straight vent pipe run.

4. Vent pipe should not be run through

unheated spaces. If such runs cannot be

avoided, insulate vent pipe to prevent

condensation inside vent pipe. Insulation

should be a minimum of ½”(12.7mm)

thick foil faced fibreglass, minimum 1 ½#

density.

5. Dampers must not be used in vent piping

runs. Spillage of flue gases into the

occupied space could result.

6. Vent pressure must be negative.

7. The vent must be terminated vertically.

700

Rise ratio

1/4" per foot

Vent Diameter: 12"`

Material: Single wall steel pipe or type A vent

Vent installations shall conform with local codes, or,

in the absence of local codes, with the National

F ,ire Protection Standard for Oil-Burning Equipment

NFPA , or installation Code,31 oil-burning equipment

CSA B139-04

90 Degree elbow

Straight section

3' Minimum

25' Maximum

IHS 007

HORIZONTAL FLUE VENTING

3' Minimum

HORIZONTALLY VENTED UNITS

Pressures in Category 111 venting systems are positive and therefore care must be taken to avoid flue

products from entering the heated space. Use only vent material and components that are UL listed and

approved for Category 111.

WARNING: Do not use Type B vent within a building on horizontally vented units.

1. All vent pipe joints must be sealed to prevent leakage into the heated space.

2. An approved vent cap must be used.

-Verify that the power supply & connections available are correct for the unit. All power supplies MUST be grounded.

-All power must be supplied through the POWER SUPPLY RECEPTACLES and through the POWER SELECTOR /

DISCONNECT SWITCH

-The selector / disconnect switch has three positions OFF / 1 PHASE / 3 PHASE. This selects between which power

supply receptacle will be supplying power to the unit. Regardless of which type of power is being supplied, the VFD

in the heater will always ensure correct fan rotation direction and reduce the power inrush by starting the fan motor

slowly.

INSTALLING THE OPTIONAL THERMOSTAT

Plug the thermostat directly into the marked receptacle . The thermostat will control the burner through the PLC

when the System Switch is in the THERMOSTAT position. The thermostat must be a line voltage type rated for

120VAC minimum and 10 AMPS.

THE REMOTE THERMOSTAT RECEPTACLE IS USED FOR INSTALLING THE THERMOSTAT ONLY!

THIS IS NOT AN EXTRA POWER SOURCE.

ELECTRICAL SUPPLY

WARNING

208V/230V

3 PHASE

208V/230V

1 PHASE

POWER

SUPPLY

RECEPTACLES

POWER

SELECTOR/

DISCONNECT

SWITCH

REMOTE

THERMOSTAT

CONNECTION

208V/230V 1PH/3PH MODELS

480V/600V 3PH ONLY MODELS

POWER

DISCONNECT

SWITCH

REMOTE

THERMOSTAT

CONNECTION

POWER SUPPLY

RECEPTACLE

SYSTEM

SWITCH BLOWER

SWITCH

POWER IN

SELECTOR

SWITCH

COMPARTMENT

LIGHT

SYSTEM SWITCH

MANUAL

OFF

THERMOSTAT

BLOWER SWITCH

AUTO

POWER IN SELECTOR

208V

230V

Turns on heating system (burner) to operate continuously

Heat system (burner) is off. Blower may continue to operate in cool-down sequence

Heating system (burner) is controlled by remote thermostat connected

Main blower operates continuously (Ventilation Mode)

Main blower operates based on the heating cycles controlled by the PLC

Supplies optimum control voltage when incoming line voltage is 195VAC – 215VAC

Supplies optimum control voltage when incoming line voltage is 220VAC – 240VAC

CONVENIENCE LIGHT

MOMENTARY PUSHBUTTON Controls compartment convenience lighting

TO ACTIVATE LIGHT:

-Push once

-Push and hold for 5 seconds

-Push once when light is on

Lightingprovided with 5 min. automatic shut offdelay

Lighting provided with 30 min. automatic shut offdelay

Turns lighting off atany time before delay has expired

MAIN CONTROL PANEL

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