Fogazzo 525 Service manual

MODEL 525

INSTALLATION INSTRUCTIONS

OWNER’S MANUAL

Fogazzo Wood Fired Ovens and Barbec es, LLC

Manufacturing, import, export, sales, and the distribution of wood fired ovens, barbecues, fireplaces, and, related accessories.

114 E Saint Joseph Street

rcadia C 91106

Toll Free: 1-866-364-2996

www.fogazzo.com

[email protected]

Images, illustrations, and, text by: Sergio de Paula

Note:

ll text, illustrations, specifications, etc, are based on information available at the time of publication. Fogazzo Wood Fired Ovens

and Barbecues LLC reserves the right to make changes at any time without notice.

Important:

Check with the local building authority and or fire department having jurisdiction over your project for all construction and permit

requirements and or use approvals prior to the start of your installation.

Warranty:

copy of the Fogazzo Limited Warranty is found on the last page of this manual and is also posted on the world wide web at

http://www.fogazzo.com/waranty.html

UL and NFPA Compliance

This product has been tested to comply with the “Underwriters Laboratory”

UL 737 Standard

for “Fireplace Stoves” and, meets the

“National Fire Protection ssociation”

NFP Classification

of a “Prefabricated Fire Chamber ssembly”. It shall be professionally

installed in accordance to these instructions in order to maintain its

UL and NFP Compliance.

This product must be installed in accordance to the

NFP Standards

for Chimneys, Fireplaces, Vents and Solid Fuel Burning ppli-

ances

“NFP 211”

in addition to all applicable local code requirements.

This kit comes complete with its own chimney. If an extension is used, all chimney systems used in conjunction with this kit must

meet both the NFP and UL Standards and be must be installed in strict accordance to the specific manufacturers instructions.

Declaration of Conformity

s the manufacturer of this barbecue kit, Fogazzo Wood Fired Ovens & Barbecues

LLC hereby declares that this product is in conformity with the following standards and directives of the EEC.

The construction files for this product are held by Fogazzo (the manufacturer)

and would be available for inspection by a national authority, upon request.

Signed by: Sergio de Paula 21st May 2001

For Fogazzo Wood Fired Ovens and Barbecues LLC

Fogazzo Model 525

Charcoal Fired BBQ Kit

89/106 EEC

Constr ction Prod cts Directive

93/68/EEC

EC Marking Directive

Thank you for choosing a Fogazzo Barbecue kit that is Made in the US .

Because of the assembly requirements and unique features of this product, we have

developed this Installation Instructions and Owner’s Manual to assist you. It contains

valuable information on how to properly install, operate and maintain your new BBQ.

Please read all instructions carefully and plan your installation well ahead of time to

ensure the timely completion of your project. This installation system is designed for

professionals with full knowledge of construction practices and is not recommended

for amateurs or do-it-yourselfers. If you are unsure of any aspect of this installation,

please consult Fogazzo or a qualified local contractor.

Every BBQ installation is unique because generally, the architectural elements of the

home will dictate the style and types of finishes to be used.

The aim of these plans is to convey known practices that are considered essential for

a good installation. ll Fogazzo plans emphasize the efficiency and safety for the

completed installation. Minimal cracking inside and outside is expected and is a char-

acteristic of any cast refractory product.

Following the guidelines contained herein will minimize cracking and insure that your

Fogazzo BBQ will last a lifetime. Upon completion of the bbq installation, it is critical

to follow the initial firing guidelines to aid in the proper curing of your installation.

Please follow the directions carefully and be patient. Your patience will be rewarded.

Cheers,

The Fogazzo Team

TABLE OF CONTENTS

· Kit Contents 1

· Exploded view 1

· Kit Dimensions, Foundation & Floor Slab 2

· BBQ ssembly, Distance to Combustibles 3, 4

· Interior Finishes 5

· Exterior Finishes 5

· Curing and Initial Firing 6

· Resources 6

· BBQ Basics 7

· Fogazzo Limited Warranty 8

Model 525

Mesquite Fired BBQ Kit

Installation Instructions

Kit Contents

Cap

Chimney

2 Piece Hood

Upper cooking area

Lower cooking area

Firebox surround

Firebox (four pieces)

Firebox floor

Stand (base)

Rotisserie Rack

Rotisseries are optional and

can be found at

www.fogazzo.com

Printed Materials

Installation Instructions &

Owners Manual

Warranty

Installation Instr ctions Toll Free Help Line 1-866-FOGAZZO

Order Model 525

accessories at

WWW.FOGAZZO.COM

Kit Dimensions

Fo ndation and floor slab

Installation Instr ctions Toll Free Help Line 1-866-FOGAZZO

Fo ndation and floor slab

Dig a 42” wide by 24“ front to back hole to a depth

of at least 12 inches. Set forms around the perime-

ter using 2x4 or 2x6 material held by stakes. Place

rebar grid using #4 rebar at 12 inches on center in

both directions.

Pour your foundation (minimal 12 inches) and floor

slab (minimal 4 inches) as a monolith, using 1500

lbs. or higher concrete mix with 3/4” rock. Varieties

of pre-mixed concrete are readily available at local

home centers with cured strength ratings as high as

5000 lbs. Follow mixing instructions on bag.

4”

Min.

Slab on grade

12” min.

#4 rebar

Footing

Fig 1

Kit Dimensions

BBQ Assembly

Distance to Comb stibles

Installation Instr ctions Toll Free Help Line 1-866-FOGAZZO

BBQ Parts

ll our BBQs are hand made pre-cast products. s

such, small imperfections are a known characteristic

including small (hairline) shrinkage cracks that often

appear as the parts dry after casting. These small

cracks are visible on the various pieces specially

near corners, ll pieces are reinforced with pencil

rod inside the casting which will ensure its struc-

tural strength. The assemble parts will be much

stronger than the individual pieces.

Note: small differences can be made up with the

finish materials.

BBQ Assembly

Use Type S masonry mortar to assemble all BBQ

parts except the firebox.

Firebox Assembly

Set firebox pieces using fireproof mortar. Mix mor-

tar as follows:

• 5 Parts fire-clay sand (provided w/ kit)

• 1 Part Portland Cement

Mix using clean water to a peanut butter like consis-

tency.

Do not se add mixes with this mortar.

Distance to comb stibles

If the barbecue is installed in proximity to wood

framed walls, a minimal distance to combustibles

must be maintained. The inner firebox must have a

total distance of no less than 6” to combustibles.

This means that the outer face of all walls of the

barbecue must be 2” to a wood framed wall that is

covered with drywall or 1” to wood framed wall

covered with a cement backer board.

Fig 3

BBQ Assembly

Installation Instr ctions Toll Free Help Line 1-866-FOGAZZO

1) Anchor the base to

footing using angles and

concrete anchors.

2) Set firebox floor using

type S mortar.

3) Set firebox surround

using type S mortar

4) Set the firebox using

fireproof mortar. A small

gap of up to 1” to the sur-

round is normal.

5) Set the lower cooking

area section using type

S mortar.

6) Set the upper cooking

area section using type

S mortar.

7) Set the 2 piece hood

using type S mortar.

9) Now set the chimney

section using Type S

mortar.

10) Set the chimney cap

using type S mortar.

11) Install metal corners

on each corner using

screws or nails (pre-drill)

and lath over the entire

barbecue. Place stucco,

tile, or stone as you like

over the entire structure.

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