Fluke P5510 User manual
PN 3952297
November 2010
© 2010 Fluke Corporation. All rights reserved. Printed in USA. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
P5510
Pneumatic Comparison Test Pump
Users Manual
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LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is one year and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
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Table of Contents
Title Page
Introduction........................................................................................................ 1
Operating Ranges............................................................................................... 1
How to Contact Fluke ........................................................................................ 2
Safety Information ............................................................................................. 2
Safety Summary ............................................................................................ 2
Compressed Gas ............................................................................................ 2
Personal Protective Equipment...................................................................... 2
Symbols Used in this Manual........................................................................ 2
Connections ....................................................................................................... 3
Test Port Insert................................................................................................... 6
Operation ........................................................................................................... 6
Vacuum ......................................................................................................... 6
Pressure ......................................................................................................... 7
Maintenance and Servicing................................................................................ 7
Contamination ............................................................................................... 7
Pump Removal .............................................................................................. 8
Pump Disassembly ........................................................................................ 8
Cleaning & Inspection................................................................................... 8
Pump Reassembly ......................................................................................... 8
Ancillary Equipment.......................................................................................... 10
Dirt/Moisture Trap, P5531 ............................................................................ 10
Angle Adapter, P5543 ................................................................................... 10
Pointer Remover/Punch, P5551..................................................................... 11
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List of Tables
Table Title Page
1. Mode and Maximum Working Pressure ................................................................ 1
2. Symbols.................................................................................................................. 3
3. Test Port Insert - Parts List..................................................................................... 6
4. Handpump Assembly - Parts List........................................................................... 9
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List of Figures
Figure Title Page
1. Fitting Gauge Adapter............................................................................................ 4
2. Connect Assembly to Test Port.............................................................................. 4
3. Hand Tighten Only................................................................................................. 4
4. Adjust Gauge Position............................................................................................ 5
5. Tighten Gauge Adapter .......................................................................................... 5
6. Hand Tighten Only................................................................................................. 5
8. Handpump Assembly ............................................................................................. 9
9. Dirt/Moisture Trap ................................................................................................. 10
10. Angle Adapter ........................................................................................................ 10
11. Pointer Remover/Punch.......................................................................................... 11
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1
Introduction
This manual applies to Model P5510.
The Comparison Test Pump is used for checking pressure-measuring instruments against
Master Test Gauges.
Note
The terms ”Master Test Gauge” and “Gauge” in this document refer to
any pressure-measuring instrument such as Transfer Standards, Digital
Calibrators and Transducers.
This system is only as accurate as the Master Test Gauge used. The Master Test Gauge
must be regularly calibrated on a Primary Reference Standard (such as a Deadweight
Tester) to ensure accuracy is maintained.
The comparison test pump should be mounted securely to a stable workbench or similar
surface. Four mounting holes are provided in the pump stand for this purpose.
Operating Ranges
Model P5510 combines the function of both pressure and vacuum pump with a selector
valve that reverses the operating mode of the handpump.
The table below details the mode and maximum working pressure of these instruments.
Table 1. Mode and Maximum Working Pressure
Model Mode Max. Working Pressure
P5510 Pressure & Vacuum 300 psi / 20 bar & 90% Vacuum
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P5510
Users Manual
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Safety Information
WWarning
Read before Pneumatic Comparison Test Pump use.
To prevent possible equipment damage or personal injury,
follow these guidelines.
Safety Summary
The following are general safety precautions that are not related to any specific
procedures and do not appear elsewhere in this publication. These are recommended
precautions that personnel must understand and apply during equipment operation and
maintenance to ensure safety and health and protection of property.
Compressed Gas
Use of compressed gasses can create an environment of propelled foreign matter.
Pressure system safety precautions apply to all ranges of pressure. Care must be taken
during testing to ensure that all pneumatic connections are properly and tightly made
prior to applying pressure. Personnel must wear eye protection to prevent injury.
Personal Protective Equipment
Wear eye protection approved for the materials and tools being used.
Symbols Used in this Manual
In this manual, a Warning identifies conditions and actions that pose a hazard to the user.
A Caution identifies conditions and actions that may damage the Pneumatic
Comparison Test Pump.
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