Flowserve 5LR-15D User manual

SUBMITTAL FOR APPROVAL

JEA WEST NASSAU HIGH SERVICE PUMPS

SPECIFICATION SECTION #11216, #16150, & #01010

TWO (2) FLOWSERVE MODEL 5LR-15D SMALL HIGH SERVICE PUMPS

WITH 100HP, 1800RPM, TEFC INVERTER RATE MOTORS.

OWNER: Jacksonville Electric Authority

21 W. Church Street

Jacksonville, FL 32202

Attn: Allan Boree

ENGINEER: CDM Smith

8381 Dix Ellis Trail, Suite 400

Jacksonville, FL 32256

Attn: Dave Rasmussen

MANUFACTURER: Flowserve Pump Division

3900 Cook Boulevard

Chesapeake, VA 23323

Attn: Rainier Cruz

SUPPLIER: Carter & VerPlanck, Inc.

4910 West Cypress Street

Tampa, Florida 33607

813-287-0709

Attn: Yaricel Garcia

February 1, 2017

C&V Project #FL16029

January 30, 2017

047-1244763

Flowserve Corp.#:

Shop Order #:

Service:

FINISHED WATER

Tag:

S/N:

1244763CHP002A/B

WEST NASSAU REGIONAL WTP

SMALL HIGH SERVICE PUMP 1&2

1244763-2

CARTER & VERPLANCK

Customer P.O.#:

18227

5LR-15D

Model:

Flowserve Pump Division

3900 Cook Boulevard

Chesapeake, VA 23323

757 485-8000

TABLE OF CONTENTS

TAB DESCRIPTION

Shipping Method

Certificate of Compliance

Mechanical Seal Drawing

Coupling Data

Manufacturer's Warranty

Performance Curve

Forces & Moments

Material List & Cross-Sectional Drawing

Spare Parts Supplied

Surface Preparation & Coating System

Motor General Arrangement Drawing & Data

Pump Installation Operation & Maintenance Manual

Comments & Clarifications

General Arrangement Drawing

Nameplate Drawing

Pump Performance Data

APPROVAL DOCUMENT PACKAGE

WEST NASSAU REGIONAL WTP

TWO (2) FLOWSERVE MODEL LR 5LR-15D, HORIZONTAL SPLIT CASE CENTRIFUGAL PUMPS

(TAG: SMALL HIGH SERVICE PUMP 1&2)

MANUFACTURER:

Flowserve Pump Division

3900 Cook Blvd.

Chesapeake, VA 23323

Attn: Rainier Cruz

Ph: 757-485-4420

SUPPLIER:

Carter & Verplanck, Inc.

4910 West Cypress Street

Tampa, FL 33607

Attn: Sean Donovan

Ph: 813-287-0709

SECTION 1

SHIPPING METHOD

Service:

WEST NASSAU REGIONAL WTP

Model:

5LR-15D

Tag:

SMALL HIGH SERVICE PUMP 1&2

Customer P.O.#:

18227

Flowserve Corp.#:

047-1244763

Shop Order #:

1244763-2

S/N:

1244763CHP002A/B

Pump Division

Flowserve Pumps

Flowserve Corporation

Pump Division

www.flowserve.com

3900 Cook Boulevard

Chesapeake, Virginia 23323

-1626

Telephone 757-485-8000

Facsimile 757

-485-8191

January 27, 2017

SHIPPING METHOD

Customer: Carter & Verplanck Tag: SMALL HIGH SERVICE 1&2

Project: West Nassau Regional WTP Order No.: 047-1244763

Service: Finished Water S/N: 1244763CHP002A/B

P.O No.: 18227 Rev.: 0

IMPORTANT NOTE TO INSTALLING CONTRACTOR

THE SUBJECT PUMP(S) WILL BE SHIPPING ASSEMBLED, WITH DRIVE MOTOR.

INSTALLING CONTRACTOR TO REVIEW THE SUBMITTED GENERAL

ARRANGEMENT DRAWING TO ENSURE THE PUMP CAN BE INSTALLED IN THIS

CONDITION.

INSTALLING CONTRACTOR MUST ACKNOWLEDGE THE ABOVE SHIPPING METHOD

BY SIGNING AND DATING BELOW AND RETURNING TO FLOWSERVE, PRIOR TO

RELEASE TO MANUFACTURE. THANK YOU.

___________________________________ _____________________

Date

SECTION 2

COMMENTS & CLARIFICATIONS

CERTIFICATE OF COMPLIANCE

Service:

WEST NASSAU REGIONAL WTP

Model:

5LR-15D

Tag:

SMALL HIGH SERVICE PUMP 1&2

Customer P.O.#:

18227

Flowserve Corp.#:

047-1244763

Shop Order #:

1244763-2

S/N:

1244763CHP002A/B

Pump Division

Flowserve Pumps

Flowserve Corporation

Pump Division

www.flowserve.com

3900 Cook Boulevard

Chesapeake, Virginia

23323-1626

Telephone 757-485-8000

Facsimile 757

-485-8191

January 27, 2017

Comments & Clarifications

---------------------------------

Specification Section: 11216 – Horizontal Split Case Centrifugal Pumps

16150 – Electric Motor

Section 01010- Summary of Work

Addendum 1 & 2

Customer: Carter & Verplanck Tag: SMALL HIGH SERVICE 1&2

Project: West Nassau Regional WTP Order No.: 047-1244763

Service: Finished Water S/N: 1244763CHP002A/B

P.O No.: 18227 Rev.: 0

I. CLARIFICATIONS

A. Flowserve can only guarantee one set of (rated) condition, as noted in advertised

and submitted standard performance curve, 1,000 USgpm @ 200 ft TDH, 1750

rpm, with efficiency of 74%.

B. Factory performance testing, HI 14.6 Grade 1U, shall be witnessed by

Flowserve registered professional Engineer and test curves shall be submitted

for approval prior to shipping. Calibrated shop motor shall be used during

factory testing.

C. Pump delivery is 18 weeks upon receipt of formal release to fabrication.

D. Start-up, Commissioning, and Training are not part of Flowserve scope of work,

and shall be provided by an authorized representative.

II. EXCLUSIONS

A. Off-loading at jobsite, any labor or tools for Assembly or Installation, Field

operation, Field performance testing including Field vibration or noise testing

instruments or analysis

B. Suction or Discharge piping, mechanical couplings, supports, tie rods, leveling

screws, fittings, etc.

C. Air relief valves / Vacuum valves / Isolation valves, etc.

D. Vibration isolation equipment

E. Seal water or drain accessories such as piping, flow indicators, pressure

reducing valves, Y strainers, fittings or tubing

F. Gauges, T cocks, anchor bolts, templates or accessories

G. VFDs or any type of Controls, Instrumentation, MCCs, Starters, Power Factor

Correction Capacitors, Panels, cable, wiring, conduits, temperature or

Pump Division

Flowserve Pumps

Flowserve Corporation

Pump Division

www.flowserve.com

3900 Cook Boulevard

Chesapeake, Virginia

23323-1626

Telephone 757-485-8000

Facsimile 757

-485-8191

vibration probes, remote controls, or any auxiliary electrical equipment

extraneous to the pump motors

H. Standard tools or tool chests, lubricants, grease fitting extensions or guns

I. Field painting, touch-up paint supply

III. COORDINATION NOTES/COMMENTS:

Section 01170- Special Provisions

•Item 1.03.A [Comment]: Lubricants are not included in Scope of Supply.

Items to be provided by Others.

•Item 1.04 [Comment]: Special tools not required. None included.

Section 11216- Horizontal Split Case Centrifugal Pumps

•Item 1.04.C.2 [Comment]: Motors are suitable for long life operation.

However, separate certificate is not provided.

•Item 1.04.C.5 [Comment]: Certification of piping layout by Others.

•Item 2.03.C.1 [Comment]: Wear rings will be 316SS in accordance with

the Flowserve NSF61 certified materials of construction for the LR

product line.

•Item 2.03.D.2 [Comment]: Mechanical seals will be Chesterton 442 Split

seals can be provided within the NSF61 certification for the LR product

line. The seals will have sil car vs carbon faces, 316SS metal parts and

EPR elastomers.

•Item 2.04.C [Comment]: Offered motor as per NEMA MG 1 and testing as

per applicable NEMA/IEEE standards.

•Item 2.08.A [Comment]: Section 09901 not provided for review. Pump

interior surfaces will be coated with Tnemec Pot-a-Pox, which is NSF61

approved. Exterior surfaces will be coated with Tnemec Omnithane

Series 1. Motors will be supplied with red iron oxide applied as primer

and epoxy modified polyester paint, color buff, applied as final finish.

•Part 3 [Comment]: Execution, preparation, installation, field tests, and

field services are not included. Items to be provided by Others.

Section 16150- Motors

•Item 2.07.A.2 [Comment]: Motors with random wound, non-nutritive and

humidity resistant, trickle treated Class H insulation. Trickle treated

system is better than dip and bake system.

•Item 2.07.B.14.d [Comment]: Motors have dye cast aluminum motor.

Crimped connections are used, exception to offering brazing.

Pump Division

Flowserve Pumps

Flowserve Corporation

Pump Division

www.flowserve.com

3900 Cook Boulevard

Chesapeake, Virginia

23323-1626

Telephone 757-485-8000

Facsimile 757

-485-8191

Should you have any question, please feel free to contact me. Thank you very much.

Respectfully yours,

Rainier V. Cruz

Project Manager

(757) 558 4420

Table of contents

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