Flowserve AKH2.2 User manual

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 1

Date: 04.1995

Revision: 06.2020

Technical Manual

CONTENTS - AKH2.2

Contens

Technical Data AKH2.2 (DIN) ................................................................................ 2

Technical Data AKH2.2 (ANSI).............................................................................. 3

Material specication AKH2.2................................................................................ 4

Dimensions AKH2.2 (DIN) ..................................................................................... 5

Dimensions AKH2.2 (ANSI)................................................................................... 6

Spare Parts (item n°) - AKH2.2 Standard Version................................................. 7

Assembly instructions AKH2.2............................................................................... 8

Disassembly instructions AKH2.2.......................................................................... 9

AKH2.2 - recommended tightening torques* ....................................................... 10

Gear Operator ..................................................................................................... 10

Material specication - AKH2.2 with manual Gear .............................................. 11

AKH2.2 - Actuator Sizing Torques ....................................................................... 12

AKH2.2 with kit for actuator mounting ................................................................. 13

AKH2.2 - Dimension sheet for actuator mounting acc. to NAMUR -

recommendation.................................................................................................. 14

AKH2.2/DA with pressure compensation grooves by slotted seat ring................ 15

Special cleaning and packaging procedures ....................................................... 16

AKH2.2 - KvDATA and CvData (DIN EN 60534-2-3) .......................................... 16

Optional ball with side vent hole .......................................................................... 17

Optional with C-ball ............................................................................................. 18

Optional with V-ball or S-ball ............................................................................... 19

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 2

Date: 04.1995

Revision: 06.2020

Technical Manual

weight

Technical Data AKH2.2 (DIN)

A - A

B - B

300 304 310 12

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

DN / DIN L H R t Ød

015 mm 130 121 160 59,5 15 kg 4,0

inch 5,12 4,76 6,3 2,34 0,59 lbs 8,8

020 mm 150 121 160 69,5 20 kg 4,8

inch 5,91 4,76 6,3 2,74 0,79 lbs 10,6

025 mm 160 124 160 65,5 24 kg 5,4

inch 6,3 4,88 6,3 2,58 0,94 lbs 11,9

032 mm 180 150 210 81 32 kg 10,2

inch 7,09 5,91 8,27 3,19 1,26 lbs 22,5

040 mm 200 150 210 80 38 kg 10,7

inch 7,87 5,91 8,27 3,15 1,50 lbs 23,6

050 mm 230 165,5 210 87,5 48 kg 14,1

inch 9,06 6,5 8,27 3,44 1,89 lbs 31,1

065 mm 290 205 313 108 65 kg 24,0

inch 11,42 8,07 12,32 4,25 2,56 lbs 52,9

080 mm 310 212 313 118 80 kg 31,0

inch 12,2 8,35 12,32 4,65 3,15 lbs 68,3

100 mm 350 227 313 140 100 kg 47,5

inch 13,78 8,94 12,32 5,51 3,94 lbs 104,7

Face to Face Dimensions DIN EN 558 (Basic series 1)

Flange Connection DIN EN 1092-2 PN 16

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 3

Date: 04.1995

Revision: 06.2020

Technical Manual

Technical Data AKH2.2 (ANSI)

* Face-toFace Dimensions acc. to DIN EN 558 (Basic series 1)

weight

A - A

B - B

300 304 310 12

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

DN / ANSI L H R t Ød

½“ * inch 5,12 4,76 6,3 2,34 0,59 lbs 9,5

mm 130 121 160 59,5 15 kg 4,3

¾“ * inch 5,9 4,76 6,3 2,74 0,79 lbs 10,1

mm 150 121 160 69,5 20 kg 4,6

1“ inch 6 4,88 6,3 2,58 0,94 lbs 11,0

mm 152,4 124 160 65,5 24 kg 5,0

1½“ inch 7 5,91 8,27 3,15 1,5 lbs 18,5

mm 178 150 210 80 38 kg 8,4

2“ inch 8 6,52 8,27 3,44 1,89 lbs 28,2

mm 203 165,5 210 87,5 48 kg 12,8

3“ inch 9,49 8,35 12,32 4,65 3,15 lbs 64,2

mm 241 212 313 118 80 kg 29,1

4“ inch 11,5 8,94 12,32 5,51 3,94 lbs 95,9

mm 292 227 313 140 100 kg 43,5

Flange Connections ASME B 16.5 Cass 150,

 Min.angethicknessacc.

to ASME B 16.5 Cass 150,

Table 9 (Flanged Fittings)

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 4

Date: 04.1995

Revision: 06.2020

Technical Manual

Material specication AKH2.2

No. Designation Quantity Material Material-No. / DIN ASTM / AISI

010 body 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

020 side piese 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

030 seat ring 2 PTFE

2 PTFE conductive

040 stem 1 stainless steel / PFA 1.4470 / DIN EN 10283 A 890 CD3MN

1 stainless steel / PFA conductive 1.4470 / DIN EN 10283 A 890 CD3MN

1 Hastelloy C4 / PFA °° 2.4610 / DIN 17744

050 ball

DN 15-25, 40-50, ½“- 2“ 1 cast steel / PFA 1.0619 / DIN EN 10213-2 A 216 Grade WCB

1 cast steel / PFA conductive 1.0619 / DIN EN 10213-2 A 216 Grade WCB

DN 32, 65 - 100, 3“- 4“ 1 ductile iron / PFA EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1 ductile iron / PFA conductive EN-JS1049 (GGG-40.3) / DIN EN 1563 A 395

1ceramic Al2O3*

060 top cap 1 steel casting 1.4308 / DIN EN 10283 A 743 CF-8

061 bushing 1 PTFE

062 spacer 1 stainless steel 1.4104 / DIN EN 10088-3 A430 F

080 stud bolt

DN 15, 20, 32, ½“-4“ 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 193 B8

hexagon bolt

DN 25, 40, 50, 65, 80, 100 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 193 B8

090 hexagon nut 1 set stainless steel 1.4301-K70 / DIN EN 10088-3 A 194 8

100 packing material 1 set PTFE °

(chevron) PTFE-graphite °

110 belleville washer 5 stainless steel 1.4310 / DIN EN 10270-3 AISI 301

120 countersunk head screw 1 set stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

170 grounding device

DN 25, 50 - 100, 1“, 2“ - 4“ 1 stainless steel 1.4310 / DIN EN 10270-3 AISI 301

curved spring washer

DN 15, 20, 32, 40, ½“, ¾“, 1½“ 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

300 hand lever 1 die cast metall (galvanized) ZP0410 / DIN EN 12844

304 hexagon bolt 1 stainless steel 1.4301 / DIN EN 10088-3 A 193 B8

310 stop 2 stainless steel 1.4301 / DIN EN 10088-3 AISI 304

Valves with conductive lining only contain components with conductive materials

*ceramic ball on request

°° Hastelloy stem on request

°optional

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 5

Date: 04.1995

Revision: 06.2020

Technical Manual

Dimensions AKH2.2 (DIN)

Stem lining DN 15, 20 and 25 is 0,059 inch. All other sizes at least is 0,098 inch.

° DN 080, DN 100 octagonal

A - A

B - B

300 304 310 120

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

DIN L E° b ØD Øk n x Ød S1 S2 S3 S4

015 mm 130 107 15 95 65 4 x 14 3,5 3,5 3,5 5

inch 5,12 4,21 0,59 3,74 2,56 4 x 0,55 0,14 0,14 0,14 0,2

020 mm 150 107 16 105 75 4 x 14 3,5 3,5 3,5 2,5

inch 5,9 4,21 0,63 4,13 2,95 4 x 0,55 0,14 0,14 0,14 0,1

025 mm 160 106 17 115 85 4 x 14 3 3 3,5 2,5

inch 6,3 4,17 0,67 4,53 3,35 4 x 0,55 0,12 0,12 0,14 0,1

032 mm 180 124 20,5 140 100 4 x 18 4 3,5 4 3,5

inch 7,09 4,88 0,81 5,51 3,94 4 x 0,71 0,16 0,14 0,16 0,14

040 mm 200 124 20,5 150 110 4 x 18 4 3,5 4 3

inch 7,87 4,88 0,81 5,91 4,33 4 x 0,71 0,16 0,14 0,16 0,12

050 mm 230 144 21,5 165 125 4 x 18 4 3,5 4 3

inch 9,06 5,67 0,85 6,5 4,92 4 x 0,71 0,16 0,14 0,16 0,12

065 mm 290 190 24,5 185 145 4 x 18 4 3,5 4,5 3,5

inch 11,42 7,48 0,96 7,28 5,71 4 x 0,71 0,16 0,14 0,18 0,14

080 mm 310 230 26,5 200 160 8 x 18 4 4 4,5 4,25

inch 12,2 9,06 1,04 7,87 6,3 8 x 0,71 0,16 0,16 0,18 0,17

100 mm 350 250 30,5 220 180 8 x 18 4 5 5 4,5

inch 13,78 9,84 1,2 8,66 7,09 8 x 0,71 0,16 0,2 0,2 0,18

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 6

Date: 04.1995

Revision: 06.2020

Technical Manual

Stem lining DN ½“, ¾“, 1“ is 0,059 inch. All other sizes at least is 0,098 inch.

° DN 3“ , 4“ octagonal

A - A

B - B

300 304 310 120

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

Dimensions AKH2.2 (ANSI)

DN / ANSI L E° b ØD Øk n x Ød S1 S2 S3 S4

½“ inch 5,12 4,21 0,59 3,5 2,38 4 x 0,63 0,14 0,14 0,14 0,2

mm 130 107 15 88,9 60,5 4 x 16 3,5 3,5 3,5 5

¾“ inch 5,9 4,21 0,63 3,88 2,75 4 x 0,63 0,14 0,14 0,14 0,1

mm 150 107 16 98,5 70 4 x 16 3,5 3,5 3,5 2,5

1“ inch 6 4,17 0,67 4,25 3,13 4 x 0,63 0,12 0,12 0,14 0,1

mm 152,4 106 17 107,9 79,2 4 x 16 3 3 3,5 2,5

1½“ inch 7 4,88 0,77 5 3,88 4 x 0,63 0,16 0,14 0,16 0,12

mm 178 124 19,5 127 98,5 4 x 16 4 3,5 4 3

2“ inch 8 5,67 0,85 6 4,75 4 x 0,75 0,16 0,14 0,16 0,12

mm 203 144 21,5 152,4 120,5 4 x 19 4 3,5 4 3

3“ inch 9,5 9,06 1,04 7,5 6 8 x 0,75 0,16 0,16 0,18 0,17

mm 241 230 26,5 190,5 152,5 8 x 19 4 4 4,5 4,25

4“ inch 11,5 9,84 1,2 9 7,5 8 x 0,75 0,16 0,2 0,2 0,18

mm 292 250 30,5 228,6 190,5 8 x 19 4 5 5 4,5

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 7

Date: 04.1995

Revision: 06.2020

Technical Manual

Spare Parts (item n°) - AKH2.2 Standard Version

Ball Seat Rings

Ceramic°

Stainless Steel / PFA

Stem

PTFE / Graphite

Packing (set)

DIN ANSI PFA PTFE

015 ½“ 0000321 0002316 0008221

020 ¾“ 0000322 0002316 0008221

025 1“ 0000323 0002317 0008221

032 - 0000324 --- 0009226

040 1½“ 0000325 0002319 0008222

050 2“ 0000326 0002320 0008223

065 - 0000327 0002321 0008224

080 3“ 0000328 0002322 0008225

100 4“ 0000329 0002323 0008226

DIN ANSI Hastelloy / PFA PTFE

015 ½“ 0000113 0000114 0056974 0068392

020 ¾“ 0000113 0000114 0056974 0068392

025 1“ 0000115 0000116 0056974 0068392

032 - 0000117 0000118 0000168 0000175

040 1½“ 0000117 0000118 0000168 0000175

050 2“ 0000119 0000120 0000169 0000176

065 - 0000121 0000122 0010731 0069052

080 3“ 0000121 0000122 0010731 0069052

100 4“ 0000121 0000122 0010731 0069052

° Al2O3

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 8

Date: 04.1995

Revision: 06.2020

Technical Manual

A - A

B - B

300 304 310 120

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

Assembly instructions AKH2.2

The general installation and maintenance instructions must be observed.

1. Insert stem (040)frominsideofbodyinsuchawaythattheatsideis

parallel to body longitudinal axis.

2. Insert chevron packing (100) and spacer (062).

3. Install belleville washers (110) on spacer (in alternating layers).

4. Install top cap (060) and bush (061) on valve body using countersunk

screws (120).

5. Install grounding device (170) also on valves with actuator.

6. Install hand lever (300) on to stem (040) with the hexgon screw (304).

7. Insertrstballseatring(030) into body (010).

8. Insert ball (050) to valve stem by

pushing the ball in a downward

motion through valve body.

9. Turnhandlever90°o󰀨longitudinal

axis of body.

10. Install second ball seat ring (030)

on to ball (050).

11. Install side piece (020) on to body

(010).

12. Install hexagon bolts (080) or

respectively stud bolts and hexagon

nuts (090) and tighten by crisscross

method to recommended torques.

13. Install lever stop (310).

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 9

Date: 04.1995

Revision: 06.2020

Technical Manual

A - A

B - B

300 304 310 120

010020 030050080090

Ød

040 060061062100 110 170

n xØd

Øk

ØD

S3 S2 S4

020

090

030

050

040

080

010

100

062

060

061

110

170

120

304

300

310

445

440

420

430

450

455

400

410

DIN EN ISO 5211

Ød

L2L1

Disassembly instructions AKH2.2

For all jobs which are to be carried out on an installed valve, the works safety

requirements and the general accident prevention instructions must be observed.

Moreover, the general installation and maintenance instructions for uorcarbon

resin-lined atomac valves must be considered.

1. Priortodisassembly,thevalvemustbecleanedfromalluidaccordingto

the above mentioned instructions. Particular care must be taken that during

the rinsing and draining of the piping, the valve is opened and closed repeat-

edly. Only when following this procedure, it is ensured that all remaining

pressure inside the body is eliminated.

2. Put body on a work bench with a soft cover (rubber mat).

3. If necessary, remove the stops (310). Remove stud bolts (080) and separate

side piece (020) from body.

4. Removerstballseatring(030).

5. Put hand lever is closed position.

The ball can easily be pushed out

of the body. Remove second ball

seat ring (030).

6. Remove hand lever (300).

8. Remove lever stops (310).

9. Remove countersunk screws (120)

and top cap (060), bush (061),

belleville washers (110) and spacer

(062).

10. Remove stem (040) pushing it

down through the body. Care must

be taken not to damage body

liner.

11. Chevron packing

(100) can easily be

removed.

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

AKH2.2 - atomac ball valve - full port

Ahaus GmbH

von-Braun-Straße 19a

D-48683 Ahaus

Postfach 1162 D-48661 Ahaus

Telefon: +49(0) 2561-686-100

Fax: +49(0) 2561-686-200

Page: 10

Date: 04.1995

Revision: 06.2020

Technical Manual

(worm gear)

The fully closed, waterproof actuator consists of a body with lid, worm gear, input

shaft and hand wheel. For the correct adjustment of the ball position, there are

two adjustable stops mounted in the body.

The gear is fully greased and does not need any further lubrication.

The actuator with hand wheel is mounted on a bracket with four stainless steel

bolts.Theon/o󰀨positionisindicatedthroughapointer.Theactuatorisself-locked.

AKH2.2 - recommended tightening torques*

Gear Operator

tie rods connection ange

* maximum value

When bolting together dissimilar materials, always tighten to the lowest

recommended torque of the components in the joint. Using higher torques

may cause excessive deformation of the „softer“ material in the joint

DN (080/090)

Nm lbf · in Nm lbf · in

015 24 212,4 10 88

½“ 25 221,3 8 71

020 24 212,4 18 160

¾“ 25 221,3 11 97

025 26 230,1 25 221

1“ 26 230,1 15 133

032 53 469,1 40 354

040 53 169,1 50 442

1½“ 60 531 26 257

050 79 699,2 65 575

2“ 88 778,8 60 531

065 145 1283,3 90 796

080 83 734,6 55 486

3“ 86 761,1 100 885

100 134 1185,9 65 575

4“ 143 1265,6 76 673

Designation Material

Body Gray Iron

Worm Spheroidal Graphite Cast Iron

Input Shaft AISI 410

Hand Wheel Steel

Your distribution partner:

Blindeisenweg 31 • D-41468 Neuss • Tel.: +49 2131 / 15 39 28-0 • Fax: +49 2131 / 15 39 28-99 • info@fergo.eu • www.fergo.eu

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