Flomotion Systems 2001H Series User manual

2001H Series

Peristaltic Chemical Feed Pump

2001H Series Peristaltic Pump O&M Manual

Installation and Operation Manual

2001H Series

Peristaltic Chemical Feed Pump

May 2017

Flomotion Systems, Inc.

165 Creekside Drive Suite 112

Buffalo NY 14228-2103

[email protected]

Toll Free: (800) 909-3569

Tel: (716) 691-3941

Fax: (716) 691-1253

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2001H Series Peristaltic Pump O&M Manual

TAB E OF CONTENTS

Table of Contents

1.0 - SYSTEM OVERVIEW.....................................................................................................................................................................4

1.1 SAFETY...............................................................................................................................................................................................4

1.2 WARRANTY.........................................................................................................................................................................................4

1.3 RECEI ING..........................................................................................................................................................................................5

1.4 CUSTOMER MODIFICATION...................................................................................................................................................................5

1.5 INFORMATION FOR RETURNING PUMPS ................................................................................................................................................5

2.0 – 2001H SERIES PUMP AND PUMPHEAD....................................................................................................................................6

2.1 TUBING, SPINDLE AND CO ER INSTALLATION.......................................................................................................................................7

2.2 MOUNTING PUMP ON GEARBOX, INSTALLATION OF COLLET.................................................................................................................8

2.3 PUMP MOUNTING AND COLLET INSTALLATION PROCEDURE..................................................................................................................9

2.4 TUBE AND ROLLER INSTALLATION.....................................................................................................................................................10

2.5 TUBING & CONNECTIONS...................................................................................................................................................................16

Tubing and Accessory Part Numbers...............................................................................................................................................17

3.0 – 2001H MOTOR & GEARBOX.....................................................................................................................................................18

3.1 MOTOR SPECIFICATIONS....................................................................................................................................................................18

3.3 GEARHEAD SPECIFICATIONS...............................................................................................................................................................18

4.0 – 4 SERIES PUMP CONTROLLER............................................................................................................................................19

4.1 OPERATION AND WIRING...................................................................................................................................................................19

4.2 PROGRAMMING .................................................................................................................................................................................19

4.3 INTERFACING TO THE 2001H K4 SERIES PUMP CONTROLLER..........................................................................................................20

5.0 - 2001 SERIES TUBING RUPTURE DETECTOR.......................................................................................................................21

RUPTURE DETECTOR SYSTEM O ER IEW.................................................................................................................................................21

5.1 ALARM CAUSES.................................................................................................................................................................................21

5.2 WHAT TO DO IN AN ALARM CONDITION...............................................................................................................................................21

5.3 RESETTING THE ALARM......................................................................................................................................................................21

5.4 RESUMING SER ICE...........................................................................................................................................................................21

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2001H Series Peristaltic Pump O&M Manual

1.0 - System Overview

The 2001H Series Chemical Feed Pump consists of a controller motor gearbox and peristaltic pump.

Model 2001H

with wall mount controller.

Model 2001H

with pump-mounted controller

1.1 Safety

In the interests of safety this pump and the tubing selected should only be used by competent suitably trained

personnel after they have read and understood this manual and considered any hazard involved. Any person

who is involved in the installation or maintenance of this equipment should be fully competent to carry out the

work.

Maintenance and repair should be performed by qualified personnel only. Make sure that no

voltage is applied while work is being carried out on the pump or motor. The motor must be

secured against accidental start up.

1.2 Warranty

Flomotion Systems Inc. warrants the 2001 Series pumps to be free of defects in material and workmanship for

a period of eighteen months from the date of sale to the user or two years from the date of shipment which

ever occurs first. An MC Series control or any component contained therein which under normal use becomes

defective within the stated warranty time period shall be returned to Flomotion Systems Inc. freight prepaid

for examination (contact Flomotion Systems Inc. for authorization prior to returning any product). Flomotion

Systems Inc. reserves the right to make the final determination as to the validity of a warranty claim and sole

obligation is to repair or replace only components which have been rendered defective due to faulty material

or workmanship. No warranty claim will be accepted for components which have been damaged due to

mishandling improper installation unauthorized repair and/or alteration of the product operation in excess of

design specifications or other misuse or improper maintenance. Flomotion Systems Inc. makes no warranty

that its products are compatible with any other equipment or to any specific application to which they may be

applied and shall not be held liable for any other consequential damage or injury arising from the use of its

products. This warranty is in lieu of all other warranties expressed or implied. No other person firm or

corporation is authorized to assume for Flomotion Systems Inc. any other liability in connection with the

demonstration or sale of its products.

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2001H Series Peristaltic Pump O&M Manual

1.3 Receiving

Inspect all cartons for damage which may have occurred during shipping. Carefully unpack equipment and

inspect thoroughly for damage or shortage. Report any damage to carrier and/or shortages to supplier. All

major components and connections should be examined for damage and tightness with special attention given

to PC boards plugs knobs and switches.

1.4 Customer Modification

Flomotion Systems Inc. its sales representatives and distributors welcome the opportunity to assist our

customers in applying our products. Many customizing options are available to aid in this function. Flomotion

Systems Inc. cannot assume responsibility for any modifications not authorized by its engineering department.

1.5 Information for Returning Pumps

Equipment that has been contaminated with or exposed to body fluids toxic chemicals or any other

substance hazardous to health must be decontaminated before it is returned to Flomotion Systems or its

distributor.

A certificate included at the rear of these operating instructions or signed statement must be attached to the

outside of the shipping container.

This certificate is required even if the pump is unused. If the pump has been used the fluids that have been in

contact with the pump and the cleaning procedure must be specified along with a statement that the equipment

has been decontaminated.

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2001H Series Peristaltic Pump O&M Manual

2.0 – 2001H Series Pump and Pumphead

The 2001H Series pumphead has two spring-loaded working rollers which automatically compensate for minor

variations in tubing wall thickness giving extended tube life.

IMPORT NT: The 2001 Series is equipped with a pump cover for safety and protection against

chemical spills. The cover must be installed whenever the pump is in use.

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ROLLER ASSEMBLY

COLLET SCREW

5MM HEX WRENCH

7 NT.M 60 IN.OZ

2001H Series Peristaltic Pump O&M Manual

2.1 Tubing Spindle and Cover Installation

! IMPORTANT: Disconnect pump controller from power supply BEFORE changing tubing!

Item No. Qty Part No. Description

1 1 n/a Pump Body

2 1 100511 Roller Assembly

3 1 100304B Cover

4 1 100324 Collet Screw

5 1 100305C Cover Gasket

6 4 100307C Cover Screw

7 1 varies Tubing

8 1 Varies with tubing selection* Tube Seal

*Tube Seal PN 100329 100330 100331 100332 100333 100334

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Tubing is shown bent forward out of the pump

housing to illustrate the correct tubing and roller

assembly position prior to sliding the tubing and

spindle into the housing and over the collet.

2001H Series Peristaltic Pump O&M Manual

2.2 Mounting Pump on Gearbox, Installation of Collet

Item No. Qty Part No. Description

1 1 na Pump Housing with Tube Seal & Tube

Seal Cover

2 1 100306 Collet

3 2 100312 Pump Mounting Screws

4 1 na Tubing

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2001H Series Peristaltic Pump O&M Manual

2.3 Pump Mounting and Collet Installation Procedure

1. To install the pump housing on the gearbox slide it over the central pilot on the gearbox adaptor plate.

Next install and torque the mounting screws to 5 NT.M (45 in. oz).

2. Next install the collet on the gearbox shaft. There is a slot in the collet that the flat drive tang on the

gearbox shaft must slide into. Orient the collet to allow the drive tang to slide into the slot and push the

collet completely onto the gearbox shaft. When the collet bottoms out it is in the correct position.

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2001H Series Peristaltic Pump O&M Manual

2.4 Tube and Roller Installation

! IMPORT NT: Disconnect pump controller from power supply BEFORE changing tubing!

! IMPORT NT Make sure pump suction and discharge lines are completely drained and

isolated. Note that the tubing hose seal size must match the selected tubing size.

Disassembly

1. Remove four (4) 4mm pump cover screws.

2. Loosen Tube Seal Clamp Screw with 5mm hex

wrench.

3. Remove 5mm collet screw.

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