Fliegl EDK20 User manual

Operating instructions

EDK single-axle three-way tipper

EDK

We are Fliegl.

Translation of original operating instructions

Read these operating instructions prior to first-time start-up

and observe them at all times!

Retain for future reference!

Foreword

Dear valued customer,

Thank you for purchasing the Fliegl EDK single-axle three-way tipper.

Fliegl machines and attachments are manufactured with care under continuous monitoring.

The Fliegl EDK single-axle three-way tipper you have purchased is a product manufactured to the

highest quality standards.

To avoid accidents, and therefore personal injuries and material damage, you must read and understand

the corresponding cautionary and warning notices in these operating instructions and on the Fliegl EDK

single-axle three-way tipper before beginning operation or maintenance of the EDK single-axle three-

way tipper. These operating instructions must therefore also be passed on to the operating personnel.

Before putting the Fliegl EDK single-axle three-way tipper into operation, every operator must be familiar

with how to handle the machine as described in this service guide.

The safety requirements must be strictly followed.

Compliance with safety regulations applicable to your country is also mandatory.

The Fliegl EDK single-axle three-way tipper can be attached to different vehicles, such as tractors.

The limits of use are described in this manual.

Any types of operation or use other than those described in these operating instructions, or beyond the

limits of use specified by the manufacturer, are strictly prohibited.

Contents

Foreword ..................................................................................................................................................2

Contents...................................................................................................................................................3

Legal notices ............................................................................................................................................7

Identification .............................................................................................................................................8

EC Declaration of Conformity...................................................................................................................9

1. User instructions ............................................................................................................................ 10

1.1 Purpose of this document...................................................................................................... 10

1.2 Locations in the operating instructions.................................................................................. 11

1.3 Illustrations used.................................................................................................................... 11

1.4 Cross references................................................................................................................... 11

1.5 Terminology: "trailer", "machine", "vehicle"........................................................................... 11

1.6 Figures................................................................................................................................... 11

1.7 Scope of the document ......................................................................................................... 12

1.8 Presentation of safety instructions ........................................................................................ 12

1.9 Liability and damages............................................................................................................ 12

1.10 Duty to inform........................................................................................................................ 12

2. Basic safety instructions................................................................................................................. 13

2.1 Designated use...................................................................................................................... 16

2.2 Reasonably foreseeable misuse........................................................................................... 17

2.3 Service life of the machine .................................................................................................... 18

2.4 Risks when working with the machine................................................................................... 18

2.5 Residual risks........................................................................................................................ 18

2.6 Obligations of the operator.................................................................................................... 18

2.7 Obligations of personnel........................................................................................................ 19

2.8 Qualification of operating personnel...................................................................................... 19

2.9 Qualification of specialist personnel...................................................................................... 19

2.10 Personal protective equipment.............................................................................................. 20

2.11 Operational safety ................................................................................................................. 20

2.11.1 Operation without correct start-up................................................................................... 20

2.11.2 Safeguarding perfect technical condition......................................................................... 20

2.11.3 Danger due to machine damage..................................................................................... 20

2.11.4 Technical limits................................................................................................................ 21

2.12 Safety and protective devices ............................................................................................... 21

2.12.1 Emergency stop device ................................................................................................... 21

2.12.2 Description of additional safety and protective devices................................................... 21

2.12.3 Faulty protective devices................................................................................................. 21

2.12.4 Inspecting safety and protective devices......................................................................... 21

Contents

2.13 Workstation of operating personnel.......................................................................................22

2.14 Danger areas.........................................................................................................................22

2.14.1 Safety distance from overhead lines................................................................................23

2.15 Machine identification ............................................................................................................23

3. Description of the machine.............................................................................................................25

3.1 Applications............................................................................................................................25

3.2 Design variants –standard....................................................................................................25

3.3 Functional description............................................................................................................26

3.4 Layout of the machine ...........................................................................................................27

3.5 Assemblies and components.................................................................................................28

3.6 Technical data –standard equipment ...................................................................................31

4. Transport and installation...............................................................................................................32

4.1 Basic requirements................................................................................................................32

4.2 Supply and installation...........................................................................................................32

4.2.1 Drawbar eye connection....................................................................................................32

4.2.2 Establishing the electrical connection................................................................................33

4.2.3 Compressed air supply......................................................................................................34

4.2.4 Establishing hydraulic connections....................................................................................35

5. Start-up...........................................................................................................................................36

5.1 First-time start-up...................................................................................................................36

5.2 Check before start-up............................................................................................................36

5.3 Returning to service...............................................................................................................36

6. Preparation and setup....................................................................................................................37

6.1 Draw gear ..............................................................................................................................37

6.1.1 Draw gear with top hitch....................................................................................................37

6.1.2 Draw gear with overrun brake............................................................................................37

6.2 Overrun brake mechanism ....................................................................................................38

6.3 Compressed air brake system with manual control valve .....................................................39

6.4 Hydraulic brake (optional)......................................................................................................40

6.4.1 Hydraulic brake without load adjustment valve .................................................................40

6.4.2 Hydraulic brake with load adjustment valve ......................................................................40

6.5 Parking brake.........................................................................................................................41

6.5.1 Hand brake lever –overrun brake.....................................................................................41

6.5.2 Farmer stop –parking brake..............................................................................................41

6.5.3 Hand brake lever (detachable brake) –parking brake ......................................................42

6.6 Electrical systems..................................................................................................................42

7. Use and operation..........................................................................................................................43

7.1 Trailer operation.....................................................................................................................43

7.1.1 Before operation ................................................................................................................43

Contents

7.1.2 Setting up the trailer coupling on the towing vehicle......................................................... 43

7.1.3 Coupling the trailer ............................................................................................................ 44

7.1.4 Conducting a trial run ........................................................................................................ 45

7.1.5 Uncoupling the trailer......................................................................................................... 45

7.2 Working with the machine ..................................................................................................... 46

7.2.1 General safety and operating instructions......................................................................... 46

7.2.2 Loading the trailer.............................................................................................................. 47

7.2.3 Emptying the trailer............................................................................................................ 47

7.2.4 Using the side panels........................................................................................................ 48

7.2.5 Tipping linchpins................................................................................................................ 49

7.2.6 Tipping processes ............................................................................................................. 49

8. Basic equipment (standard, optional) ............................................................................................ 50

8.1 Side panel.............................................................................................................................. 50

8.1.1 Base side panel................................................................................................................. 50

8.1.2 Rear panel (base side panel ) with grain hatch................................................................. 50

8.2Flange couplings ................................................................................................................... 50

8.3 Side panel connectors........................................................................................................... 50

8.4 Supporting mechanism.......................................................................................................... 51

8.5 Underride guard..................................................................................................................... 51

8.6 Central locking....................................................................................................................... 51

8.6.1 "Rear" version.................................................................................................................... 51

8.6.2 "Side" version .................................................................................................................... 52

8.7 Mechanical stopcock for hydraulics (maintenance work)...................................................... 53

9. Accessories.................................................................................................................................... 54

9.1 Marker lights.......................................................................................................................... 54

9.2 Side panel tension springs .................................................................................................... 54

9.3 Shunting coupling.................................................................................................................. 54

9.4 Side panel boom chains with storage box............................................................................. 54

9.5 Removable rear exhaust pipe with outlet spout .................................................................... 54

9.6 Removable discharge chute.................................................................................................. 54

9.7 Tarpaulin................................................................................................................................ 55

9.8 Side panel support................................................................................................................. 55

9.9 Bracket for folded side panel................................................................................................. 55

9.10 Side panel.............................................................................................................................. 55

9.10.1 First attachment............................................................................................................... 55

9.10.2 Leaf attachment............................................................................................................... 55

9.11 Tensioning chain for steel side panel.................................................................................... 56

9.12 Hydraulic line for 2nd trailer................................................................................................... 56

9.13 Warning markings, side & rear.............................................................................................. 56

Contents

9.14 Bridge support for maintenance work....................................................................................57

10. Service and maintenance..........................................................................................................58

10.1 Customer service...................................................................................................................58

10.2 Replacement parts.................................................................................................................58

10.3 Fliegl VIN (vehicle ID number) and type plate.......................................................................59

10.4 Operational maintenance.......................................................................................................60

10.4.1 General instructions for maintenance..............................................................................60

10.4.2 Cleaning the vehicle.........................................................................................................61

10.4.3 Corrosion protection.........................................................................................................62

10.4.4 Lubrication schedule........................................................................................................62

10.4.5 Tyres and wheels.............................................................................................................63

10.5 Maintenance of the brake system..........................................................................................64

10.5.1 Maintenance of the compressed air brake system..........................................................65

10.6 Troubleshooting and fault elimination....................................................................................66

10.6.1 List of warning and fault signals.......................................................................................66

10.7 Decommissioning ..................................................................................................................67

10.7.1 Temporary shutdown .......................................................................................................67

10.7.2 Storage conditions ...........................................................................................................67

10.7.3 Disassembly and final shutdown......................................................................................67

10.7.4 Scrapping and recycling...................................................................................................67

11. Standard tipper hydraulics.........................................................................................................68

12. Electrics .....................................................................................................................................69

12.1 Contact assignment plan.......................................................................................................69

12.2 Rear light versions.................................................................................................................69

13. Axle maintenance work..............................................................................................................69

14. Appendix....................................................................................................................................70

14.1 Volumetric weights for loosely stacked goods.......................................................................70

14.1.1 Agricultural products ........................................................................................................70

14.1.2 Fertiliser ...........................................................................................................................70

14.1.3 Construction materials .....................................................................................................70

14.1.4 Firewood ..........................................................................................................................70

14.2 Conversion table....................................................................................................................71

15. Index..........................................................................................................................................72

Legal notices

1. When the single-axle three-way tipper is delivered, check immediately to determine whether the

machine is complete. State any complaints to the freight forwarder, have them certified on the

delivery documents and inform the delivering plant within 14 days after you become aware of the

problem (see "Scope of delivery").

2. The manufacturer is liable for technical defects. The owner is liable for defects that were caused

by improper operation.

The warranty period is 1 year from delivery.

3. At our discretion, the warranty will either cover the cost of repair of the faulty part or replacement

of the part, or delivery of the part from the factory, carriage due. Any other claims for

compensation (such as for losses due to business interruption) are expressly excluded.

4. The warranty will be invalidated if the attachment or device is modified by installing third-party

parts without our knowledge or prior agreement, especially if improper modifications were made.

5. The warranty will also be invalidated if a defect is not rectified completely and correctly

immediately after it is discovered. Repairs required for functional reasons need our prior approval

if a claim is to be made for full or partial compensation of expenses.

6. Liability is excluded for damage to the single-axle three-way tipper resulting from exceeding the

allowable working capacity or transport speed. The warranty does not cover natural wear,

damage resulting from negligent or improper handling of the machine, or storage and corrosion

damage.

7. Parts not manufactured by ourselves are covered by the warranty provided by the relevant

manufacturer. Machine parts for which claims are made under the terms of the warranty must be

sent without delay to our address in Mühldorf for the purpose of material examination to

determine the damage. If a replacement is made, these parts become our property.

8. Legal warranty provisions also apply to the single-axle three-way tipper.

Identification

Machine identification data

Manufacturer:

Fliegl Agrartechnik GmbH

Product:

Single-axle three-way tipper

Type:

EDK20, EDK25, EDK40, EDK50,

EDK60, EDK65, EDK80

Serial number:

WGJXXXXXXXXXXXXXX

Manufacturer details

Fliegl Agrartechnik GmbH

Bürgermeister-Boch-Straße 1

84453 Mühldorf am Inn, Germany

Telephone: +49 (0)8631 307 - 0

Fax: +49 (0)8631 307 - 550

E-mail: info@fliegl.com

Internet: www.fliegl.com

Formal details of operating instructions

Document no.:

1-004B06203.1

Version/revision:

3.1

Creation date:

13/06/2016

Last revision:

21/07/2020

Language of original operating instructions: German

(Translation of original operating instructions)

Reproduction, in whole or in part, is only permitted with the approval of Fliegl.

We are constantly developing and enhancing our products and therefore reserve the right to make changes to

them without prior notification.

This may result in differences in the illustrations and descriptions in these operating instructions.

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