FlexiForce ForceIQ Series User manual

forceIQ

manual

manual version 3.0

software version 1.147.c-1

DEF5000

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Althoughthecontentsofthispublicationhavebeencompiledwiththegreatestpossiblecare,FlexiForcecannot

acceptliabilityforanydamagethatmightarisefromerrorsoromissionsinthispublication.Wealsoreservetheright

tomakeappropriatetechnicalmodifications/replacementswithoutpriornotice.

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Norightscanbederivedfromthecontentsofthisdocument.

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Colourguides:Colourdifferencesmayoccurduetodifferentprintingandpublicationmethods.

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Allrightsreserved

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Contents

Contents         3

1.AboutthisManual        4

1.1SafetySymbolsUsedinthisManual    4

2.force70/100/140operator       5

2.1Safetyinstructions       5

2.2Preparation       5

2.3Electricalpreparations      5

2.4Assemblingthedriveunit      6

2.5Drawings/dimensions      7

3.forceIQcontrolunit        8

3.1Installation        8

3.1.1ForceIQ230Vsinglephasepreparation   9

3.1.2ForceIQ400Vpreparation    9

3.2Technicaldata       10

3.3forceIQmenuoverview      11

3.3.1AccesstheMenu      12

3.4Programming       12

3.4.1Changingthelanguage     13

3.4.2Motorsetup      14

3.4.3Adjustingtheendposition    16

3.4.4Safetydevice      18

3.4.5Operatingmode      20

3.4.6Codeentry      20

3.4.7Specialsetup      21

3.4.8Service       24

4.Optionalplugon        26

4.1ModuleBracket       26

4.2forceLD:LoopDetector      27

4.3forceRX4:Radioreceiver      28

4.4forceTL:TrafficLights      28

4.5forcePhotocells       29

4.6forceOCE        30

4.7forcePSE        30

4.8force668LMElectroniclock      32

5.Troubleshooting        32

6.Appendix         34

6.1Additionalfunctionterminals

6.2Wiringdiagrams

6.3Declarationofincorporation

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AboutthisManual

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AllusersandownersoftheIndustrialdoormustread,understandandobeytheinformationand

instructionsinthismanual.Failuretodosomayresultindamageto,orfailureoftheequipment,and

possibleinjurytopersons.

ThismanualcontainsfunctionaldescriptionsandinstallationinformationforanIndustrialdoor.When

informationorinstructionsareapplicabletoallthemethodsofoperationormodels,thereareno

operatortypesormodelnumbersinthetitle.Wheninformationorinstructionsareapplicableto

specificmethodsofoperationormodels,theapplicableoperationtypeormodelnumbersappearin

thetitle.

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1.1.SafetySymbolsUsedinthisManual

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Thefollowingsafetysymbolsareusedinthismanual:

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Indicatesageneralwarning

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Indicatesanelectricalhazard

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Specificusefulinformationconcerningtheinstallation.

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2. Force70XQ/100XQ/100XC/140XQoperator

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2.1. Safetyinstructions

•Followallinstructionssinceincorrectinstallationcanleadtosevereinjury.

•Checkthatthetemperaturerangemarkedontheoperatorissuitableforthelocation.

•Checkthatthedoorismovingsmoothandcorrectbeforeassemblingtheoperator.

•Checkthatthedoorisingoodmechanicalconditionandiscorrectlybalanced.

•Afterinstallation,ensurethatthemechanismisproperlyadjustedandthattheprotectionsystem

andanymanualreleasefunctioncorrectly.

•Ensurethatentrapmentbetweenthedrivenpartandthesurroundingfixedpartsduetothe

openingmovementofthedrivenpartisavoided.

•Externalpushbuttonunitsaretobelocatedwithindirectsightofthedoorbutawayfrom

movingparts.Unlessitiskeyoperated,itistobeinstalledataminimumheightof1,5mandnot

accessibletothepublic.

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2.2. Preparation

 Beforeyoustartmakesurethatthefollowingpreparationsaredone:

•Approval/communicationwithcustomercompleted.

•Materialsonsitearecomplete.

•Allmeasurementsarecorrect.

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2.3. Electricalpreparations

Themanuallyoperateddoorneedsnoelectricalsupply.Foranelectricallyoperateddoor,thefollowing

environmentcriteriaandelectricalsuppliesarerequiredfortheoperatortofunctionproperly:

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force100XQ/XC  force140XQ  force70XQ

Voltagesupply:+/10%  400VAC3phase50Hz,10A400VAC3phase50Hz,10A230VAC1phase50Hz,10A

Power:    0,37kW  0,55kW   0,50kW

Degreeofprotection:  IP54   IP54   IP54

Weight:    13kg   13kg   11,5kg

Alloweddoorweight,max.: 400kg   650kg   350kg

Temperatureworkingrange: 15°Cto+50°C  15°Cto+50°C  10°Cto+40°C

Operatingfactor,Dutycycle: 40%S310min.Intermittent40%S310min.intermittent 25%S310min.intermittent

Dimensionsforce..XQ(hxwxd): 375x260x110mm 375x260x110mm380x110x250mm

Dimensionsforce..XC(hxwxd): 425x110x260mm 

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2.4. Assemblingthedriveunit

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Thedoormustbecorrectlyinstalled,balancedandbeinclosedpositionbeforetheassemblyoftheoperator.

Fortheoperatoramountingattachmentof>500Nisrequired.

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1. Attachthefirststopringtotheshaft.

2. Attachthewallbracketwith4screwsandwasherstothemotor.

3. Pushtheoperatorcompletelyagainstthestopring.

4. Mountthewallbrackettothewallwithtwosuitablescrewsandwashers.

 Permountingattachment>500Nisrequired.

5. Disengagethedriveunitfromthedoorshaftbymovingthehandleclockwiseuntilitstops,

thenaimforthekeywaysatthedoorshaftandtheoperator.*Thewedgeshouldprotrudea

fewmmfromthewallbracket.

6. Attachthesecondstopring.Agapofafewmmshouldremainbetweenthestopringand

thewallbracket.

7. Tightenallscrews.

8. Routethecabledowntothecontrolunit.

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2.5 Drawings/dimensions

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Force100XQ/140XQ

Force100XC

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3.forceIQcontrolunit

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3.1Installation

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1. Attherearofthecontrolunityouhavetoassemble4enclosurebracketsbeforemountingitto

thewall.Usethefoursmall5x12screws.

2. MounttheControlunitapprox.1.7mabovethefloor(measuredfromtheuppersideofthe

box).

3. Connectthecablesfromthedoorleafandthedriveunit,accordingintheinstructionsbythe

wiringdiagram.Thecontrolunitisnowassembledandreadytobefunctionallyinstalled.See

paragraph"Programming"concerningtheprogrammingprocedure.

4. CheckthecontrolboardoftheForceIQifitispreparedfor230Vor400Voperator.Seenext

pagefortherightpreparation.

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3.1.1ForceIQ230Vsinglephasepreparation

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ConnectasbelowwhenyouusetheForceIQwitha230Vsinglephasemotor.

MakesureFuseF4is100mAmediumandthatKL131andKL132areconnectedtogether.

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3.1.2ForceIQ400Vpreparation

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ConnectasbelowwhenyouusetheForceIQwitha400Vmotor.

MakesureFuseF4is80mAslowandthatKL132andKL133areconnectedtogether.

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230V

Medium

Slow

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3.2Technicaldata



Dimensions(approx.): 345x215x135mm

MainsupplyvoltageL1,L2,L3,N,PE:forceIQ400V,50HZ/forceIQ230230V,50Hz.

Fuseprotection 10AKcharacteristic

Voltage 24VDC,max.320mA

Accessinput 24VDC,Allinputsmustbeabsolutelypotentialfreeconnected.

Minimumdurationofinputsignalcontrolcommand>100ms.

Safetycircuit/Emergencystop  Connectallinputsabsolutelypotentialfree;atinterruptionin

thesecuritycircuit,itisnotlongerpossibleofelectrical

operationofthemotor,eveninholdtorunmode.



Inputsafetyrail Forelectricalsafetystripswith8.2kΩ,loadresistorandfor

dynamicopticalsystems.

Relayoutput Ifusedaspowerswitchingcontacts,itcannotservemoresmall

electriccurrents.

Temperaturerange: 15°C+50°C

Protection IP54(inhousing)

Weight    Ca.2.2kg



 

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