Filamos CM Series User manual

Grouting and plastering pump –series CM

PRODUCER: FILAMOS, s.r.o.

Hatě 546, 261 01 Příbram, Czech Republic

Tel: + 420 318 637 763, Fax: + 420 318 624 181

www.filamos.cz

User Manual

Pump for transport, plastering, grouting and injecting

of fine- grained wet mixtures

CM 50 COM-V

Grouting and plastering pump CM 50 C0M-V

CONTENT Page

I. Terminology and marking...............................................................3

II. Machine use..................................................................................3

III. Machine description......................................................................3

IV. Technical data...............................................................................6

V. Instructions for operation and maintenance ..................................7

VI. Testing ........................................................................................13

VII. Acceptance, delivery, warranty ...................................................13

VIII. Packaging, transport, storage .....................................................14

IX. Service........................................................................................14

Grouting and plastering pump CM 50 C0M-V

I. Terminology and marking

The pump CM-50 COM-V

CM –basic marking of machine (pump + compulsory mixer)

50 –type series (max. output in l/min)

COM-V –machine drive equipped with a variator

Manufacturer

Name: FILAMOS, s.r.o.

Registered office and business address: Hatě 546, 261 01 Příbram

III, Czech Republic

Telephone: +420 318 637 763

Fax: +420 318 624 181

E-mail: [email protected]

Internet: www.filamos.cz

II. Machine use

The machine is used for mixing, transporting and injecting of fine-grained

mixtures, e.g. fine plaster material, grout, coating putty, screed, insulating screed,

etc.

Suitability of conveyed mixture of spindle pump must be consulted with the

manufacturer or your own blend must be pre-tested.

In the case of use of the machine for plastering the separate pressurized air

supply must be used!

III. Machine description

The machine consists of the pump and compulsory mixer.

The pump:

- the drive (electric motor + gearbox with variator),

- frame with the trough,

- mixing (shoving) worm,

- transport spindle (rotor and stator),

- control manometer,

- tank cover with the sieve,

- travelling wheels of fixed frame,

- electric actuation (separate switchboard),

- accessories (material hose, injecting needle or nozzle)

Grouting and plastering pump CM 50 C0M-V

Mixer:

- tank

- drive (gearbox with electric motor)

- stirrer

- gear mechanism

- seal

- cover with filter and position switch

- electric actuation (separate switchboard)

Mixture (bagged or from silo) is fed to the mixer tank through a sieve of the

cover, which is provided with comb to rupture the packaging of bagged mixes.

Stirrer is composed from several stirring scoops of various designs for complete

mixing of the mixture with water. The stirrer is driven by chain wheels and chain.

The prepared mixture is emptied by opening segment in the bottom of the mixing

tank directly into the pump trough.

At the bottom of the pump trough there is horizontally stored mixing (shoving)

worm, which shoves the mixture to the transport spindle.

The drive of the pump is connected by the variator clutch to the mixing (shoving)

worm, which is hinge connected to the rotor part of the transport spindle.

The regulation of rpm of the variator is being done while machine is

operating (drive running) via regulation wheel of variator!

The whole machine is placed on metal wheels to allow movement at the place of

the machine use. Instead of metal wheels a rigid frame can be mounted for

hanging or tracked chassis. For this purpose serve the threaded holes in the frame

of the machine.

Behind the traffic spindle there is connected control manometer, transport hoses

and other accessories with couplings.

At the end of transport hoses the plaster nozzle or grout or injection needle

according to the kind of work is connected.

In the case of machine use for plastering it is necessary to inlet pressurized

air into plastering nozzle from separate source (external compressor) which

is not part of the pump!

Control of mixer and pump is done through separate valves mounted on the

machine frame.

Grouting and plastering pump CM 50 C0M-V

Mixer is controlled by the START button to start and by STOP button for ending

operation. When lifting the lid, the mixer automatically shuts down by limit

switch. In an emergency, you can stop the mixer by pressing TOTAL STOP.

The pump is controlled by the START button to start and by STOP button for

ending operation. Part of the operation is the reverse switch allowing reversing,

and thus relieving the pump (pressure drop in the transport hose). In an

emergency, you can stop the pump by pressing TOTAL STOP.

Inlet of electric current to the device is 5-PIN 32A / 400V.

Grouting and plastering pump CM 50 C0M-V

IV. Technical data

Mixer

Tank volume 150 dm3

Stirrer rate 65 rpm

Electric motor input 2,2 kW

Pump

Pump is fitted with various types of conveyors according to the customer request

for maximum capacity (l/min) and maximum pressure (MPa).

Technical parameters

Mixture granularity (mm)

0÷6

Max. transport distance - horizontal (m)

Inside diameter of transport hoses (mm)

25,35

RPM of variator (rpm)

39÷234

Electric motor input (kW)

5,5

Supply aggregate

3NPE~50Hz,400V/TN-S

Allowed variation of supply voltage

± 10%

Dimensions and weights

Length (mm)

2555

Width (mm)

700

Height (mm)

1280

Weight (without accessories) kg

375

Temperature of working environment: 5 ÷ 40 °C

Type of external influences by ČSN 33 2000-3:

Environment: AA5, AB5, AE6, AF2

Use: BA4, BE1

Note: Pump performance and output pressure are influenced by the density and

composition of the mixture. For thinner mixture flow rate is higher and traffic

pressure lower.

For a given mixture the performance must be individually verified.

Material, design, surface, treatment

The material used in the product corresponds to the composition and mechanical

properties of manufacturing documentation.

Type of conveyor

Max. Output

Max. Pressure

2L6

40 l/min

2,5 MPa

2L88

50 l/min

2 MPa

Grouting and plastering pump CM 50 C0M-V

All parts are made in accordance with this documentation, intolerable dimensions

conform to the relevant standard. Welds are made according to technical

documentation.

Coating, paint and colors correspond to documentation - coating thickness is

100μm. Unmetallized parts are prior to installation in the junction areas primed.

Marking

The device is provided with a type plate information:

- name of manufacturer

- specification of the machine

- serial No. of the machine

- total input of the drive

- weight of the machine

V. Instructions for operation and maintenance

Extent of Use

The equipment is designed for the mixing and transport of fine-grained wet

mixtures for the needs of construction, mining, metallurgy, etc.

Controls are mounted directly on the device.

The user must ensure that the machine is used in accordance with the law

No.258/2000 Coll. About the protection of public health.

Operating

Operation and maintenance may only be performed by staff familiar with the

instructions for use and safety and hygiene regulations.

Maintenance and repair of electrical wiring must be carried out by staff with

appropriate qualifications and skills.

Machine completion

If the rotor (screw) of the transport spindle is dismantled from the casing, it is

painted with silicone oil and screwed into the casing. Assembled spindle is

inserted into the carrier shoving screw and fixed flange and clamping bolts on the

front tank. Removal is carried out in reverse order. Worm input must always

overlap the front tires!

Quick connects on control spindle gauge and transport hose for him working with

the selected accessories (injection needle, needle pointing, and plastering nozzle).

The nozzle edger connects hose with compressed air.

Grouting and plastering pump CM 50 C0M-V

Machine preparation

Before putting the machine into operation, it is necessary first to examine the

connection of machine drive to the mains, which must comply with the applicable

safety regulations. The machine can be used only if the connection to the

power supply is in good condition.

Before starting the machine the machine must be established in a horizontal

position and secured against maneuvering and grounded through the grounding

screw.

Pour into pump trough a quantity of milk of lime, to shoving worm completely

sunk. By briefly turning of machine check the correct direction of rotation of the

screw for the transport of milk. If the direction of rotation is not correct and the

material does not pass to the hose, switch pump into reverse and wait until the

milk begins to flow out of hose. This ensures that the traffic is pruned in the

way the entire length.

After checking the bottom seal closure of mixer the tank is filled by mixture with

the necessary amount of mixing water. The filling is always made through the

closed lid with strainer!

Whisked mixture is put away from the mixer into the pump trough. The pump is

put on and at the end of the delivery hose we are watching, to be discharged

remains of lime milk. This is collected into a container. Then we can begin to

apply our own mix with the selected attachments.

New batch mixture may be prepared in the mixer simultaneously with the work of

the pump.

Principles of pump operation

-The pump must not operate on dry! This will damage or even destroy the rubber

cover (stator) of traffic spindle.

-The container can be filled by transported mixture after lubrication by the milk

of lime!

-Do not leave pumped mixture in the hose nor in the tank too long time, it could

cause the hardening. Therefore choose the shortest breaks, or rather drain the

mixture and clean the machine with a hose during a shift!

-If the traffic hose is clogged, release the pressure with reversing switch - switch to

the opposite direction and briefly turn on the drive. Check of hose depressurization

by drop of hand gauge to 0! Disconnect the hose and clean it by the tap, water, etc.

-During operation it is necessary to monitor the pressure on the control pressure

gauge!

-During operation covers with screens must be on tanks!

-Wear rubber casing (stator) or metal screw (rotor) traffic affects spindle loss of

pressure. In this case, it is necessary to replace damaged or worn out with a new

piece. In case of use of transport spindle with retractable spindle sleeve can be

traffic spindle drawn and thereby putting pressure recovery.

Grouting and plastering pump CM 50 C0M-V

-During operation the operator has a duty to continuously monitor the temperature of

the machine, especially the jacket temperature of the gearbox.

-When carrying the machine by crane, forklift, during transport or when moving to

another workplace machine must be disconnected from the mains or from an

external source of compressed air.

During the mixture transport the user must ensure:

-a place where it is stored mixture, connect by signaling device with the machine

operator,

-around machinery and transport hoses leave passages at least 1 m wide,

-couplers of transport hoses before starting operations must be cleaned and tightly

sealed,

-In the case of congestion of traffic hoses they must be underpressurized by the

reverse operation, then the parts must be disassembled and cleaned up

mechanically.

-Folding hoses, disassembly and repair of the machine shall not be performed

when the mixture in the tubes is under pressure. This also applies to the

tightening of flanges, moving of traffic hoses etc...

-Above the hoses laid in places of permanent pedestrian or another traffic must

be bridges or transitions where applicable.

-When connecting hoses only couplers supplied by the machine manufacturer

are allowed to use.

Stopping of the machine

After operation, the residue mixture from the tub pours by opening the seal

through opening in the bottom. Bathtub pours with water, close the drain and pour

lime milk. Disconnect transport hoses from the pump and put in cleaning ball.

Disconnect the injection needle (plaster or grout nozzle needle) and rinse it with

water. Connect the transport hose back and turn on the pump drive. We are

waiting for the cleaning ball pushes ahead pumped mixture and lime milk begins

to flow. Cleaning services of transport hoses by cleaning ball carry out at least 2x.

In the event that the next day we continue to work, we can let lime milk in the

tank and hoses. In case of prolonged disruption should be removed rotor from

stator of traffic spindle and both parts stored disassembled (both parts should be

coated by the silicone oil).

The mixer tank, control pressure gauge and all the accessories must be rinsed with

water.

Machine adjustment

Regulation of the output of machine is being done when machine is running by

means of regulation wheel of variator. The necessary amount of compressed air

for plastering is controlled at the nozzle valve.

Grouting and plastering pump CM 50 C0M-V

Security risks

-Repairs of el. installation must be performed only by a person with

professional training and electrical qualifications according to applicable

regulations. During repairs, cleaning and inspection machine, always

disconnect the machine from the power supply.

-When lifting covers (screens) do not reach into tanks, if the device is not

disconnected from the mains - the risk of injury from the rotating agitator

mixer or pump shoving screw

-During operation to perform mixture into the mixer and then into the tub

pumps only through a sieve - the risk of injury from the rotating agitator or

mixer shoving screw pumps.

-The mixing vessel and into the tub pump not put any objects - from becoming

trapped rotating agitator or auger and shoving of the damage to some parts.

-Mixtures filled into the mixing container or tub always pumps through a sieve

- a larger piece of falling and thereby blocking transport routes.

-When filling machines bagged blends attention to the possibility of injury

from bursting ridge - work in protective gloves.

-During operation or tamper with couplings on the hose and pressure gauge

(properly tightened before starting the pump) - risk of injury from pressurized

mixture.

-Operation of the pump must be equipped with protective equipment,

especially tools for eye protection - risk of injury due to a mixture of intrusion

into your eyes.

-During operation must be ensured or communication signaling between the

operator and the operator applying the mixture (operator nozzles, injection

needles) - danger of serving at the nozzle (injection needle).

-When clogged hose does not analyze the connections - stop the machine,

switch the reversing switch and release the pressure briefly switching on the

machine, the pressure drop is displayed on the gauge - the risk of injury from

pressurized mixture.

-Mixing (shoving) auger during operation must be completely sunk in the

mixture - this could damage or destroy the transport of rotor.

-When cleaning the transport hoses cleaning the nozzle to direct the ball into

an open space away from people - the risk of injury from pressurized cleaning

balls and mixtures.

-The machine must not be used under any circumstances, the engine cover

removed.

-The machine must not be used under any circumstances cover removed chain

transmission. The chain should be checked before each run and tension

tensioning mechanism.

-With the mixer can handle, fix it and clean only when the machine is

disconnected from the power supply. The machine must not be used under any

circumstances cover removed (sieve) mixer.

-The pump can handle, fix it and clean only when the machine is disconnected

from the power supply. The machine must not be used under any

circumstances cover removed (sieve) pump.

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