Fein ASs 648 User manual

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ASs

648

To

be

handed

to

the

workshop!

Operating

instructions

for

the

double

insulated

and

radio

suppressed

Electric

Screw-Driver

type

ASs

648,

ASs

648d

and

for

ASs

748,

ASs

748d

(42 Volts)

1.

Technical

Data

Type

of

current:

,....,

Double

insulation

according

to

VDE 0740

Radio

suppressed

according

to

VDE 0875

I I I

I

for

iron

screws

for

wood

screws

I

Speed

R.P.M. I

Type

I

up

to

up

to

i in. I

mm

in. I

mm

I I

ASs

648/748 1/2

13

5/s

ASs

648 d/748 d 1/4 6 5/

16

I

I• I I I

2.

Connection

Main

voltage

must

correspond

to

the

operation

voltage

marked

on

the

rating

plate.

Switch

in

"Off"

position.

To

prevent

overbridging

of

the

protecting

insulation,

no

addi-

tional

marking

plates

and

signs

must

be

riveted

or

screwed.

We

recommend

the

use

of

transfers

.

The

screw-driver

is

provided

with

a

reversing

switch

for clock-

wise

and

anticlockwise

rotation.

It

must

not

be

operated

when

the

machine

is

running.

The

machine

is

provided

with

a

positive

clutch.

The

torque

is

dependent

on

the

pressure

of

the

screw-driver

against

the

screw

.

3.

Maintenance

and

Lubrication

Before

carrying

out

any

maintenance

work

pull

out

plug.

After

300

working

hours

clean

air

openings

of

the

motor

hous

-

ing.

Blow

out

motor

with

dry

pneumatic

air

.

Renew

the

gear

grease.

Loosen

screws

(75,

76)

and

take

off

gear

head.

Only

use

the

Fein

special

gear

grease

FG

12.

After

900

working

hours

clean

machine

thoroughly.

Rinse

gears

in

clean

solvent

and

pack

with

fresh

grease

FG

12.

Rinse

ball

BE

230/e X

I.

68

16

8

I

Input

Output

Net

weight

'

I full

load

I

no

load

I

Watts

I

Watts

lbs

I

kg

I I I I

250 600 I 400 I 220 7.6 3.4I

950 2270

I

400 I 220 7.6 3.4

I I

I I I

Type

of

grease

I

Quantity

I

Order

I

Contents

oz. I g i

Reference

oz. I g

~-

~for

gears

I

11

/s

6'

ae-l

MZ

60-3

/

~

i 22/s

80

~for

ball

bear-

1

/s

be

tw

ee

n I MZ 60-2/

RH-

1 F

/3

40

I

inner

and

ings

outer

ring

bearings

in

clean

solvent

and

pack

with

fresh

grease

for

ball

bearings

FK 3.

Dismantling

see

paragraph

4.

Clean

electric

parts

only

dry.

Replace

carbon

brushes

when

they

have

worn

down

to

7

mm

(0.28

in

.

).

To

replace

brushes

see

paragraph

4,

sections

1

and

3.

Only

use

Fein

carbon

brushes.

After

fitting

new

brushes

check

that

they

move

easily

in

their

holder.

Run

tool

unloaded

for

about

15

minutes.

Check

connection

cable

at

regular

intervals.

To

replace

unscrew

screws

(20,

21).

remove

cover

(19),

loosen

screws

(16)

of

the

ter-

minal

clamp

and

clamp

off

cable

from

switch

(12).

No

claims

can

be

entertained

for

damage

due

to

negligent

main-

tenance

and

inadequate

lubrication

.

Uee

Un\voroal

Gro::'lse

type

S:;t

1

lt1

~t~~cJ

of

otr1er

types

o f

grease

I

48

57

0

40

54

52

'(~

1

\?

~

55

43

.,

r.

r r

..

~-

•

=o

r 1

50

44

51

49 39

&"

' I

ffijiB!lliOOl?i!f4)

l~l!Ji;i

46

47

36

78 79

31

25

-

29

80

~~

·-

j

/ir

0J/

~

)

~

~

I~

BJ

~

~~

-

~

c

-

V~~;J

.

!

(W

·~

•

~

-

-1

fJ

(9)

&&

@

~

~

• ., -

~

~

'Vl!!l!lllll'

t

1

I-

:

47

45

i

I

r--

-------

------------------------~-----

-

-------

----

-----

----

-------+--

--

--------

-

---------------------

..

-----------------------------------+---------------

------.J

! 25

+

11n

24

I

: 1 4

:

--

----

---

·

-------

-

-----

-

---

·

-----

-

---

_;

1 1

~

..

11

12

19

21

i

(]

~

i

~~~

'

~

I

I

:

L_

9

&

l

~~

14

I '

~

Component Parts

0 I . I

z

I

Order

15[

..,

Description

...

<0

Reference

p,

-

0

z

Order

b

..,

Description

...

Reference

a

<0

p,

I I

I

1-25

MK

2-23-2 1

motor

housing,

assemb

led

50 A 4-31 1

mouth

piece

1-1

2

MK

2-23-1 1

motor

housing,

assembled

51

WB

13-42 1

guide

bolt

15-25 52 BU 5-30 1

sleeve

1

MK2-23

1

motor

housing

53

JS

15-9 1

securing

plug

2,

3 EZ 12-52-1 2

carbon

holder,

assembled

54 FD 1-55 1

compression

spring

4

SR3-M3,5x10

2

cylindrical

fi

lli

ster

screw

55 LK 8-7/32" 1

ball

5 EZ 11-67 2

carbon

brushes

56 BU 4-4 1

locking

sleeve

6 SR

3-M4x6

2

cylindrical

fillister

screw

57

RJ

15-13 1

retaining

ring

7

state

type

1

pole

housing

with

winding

and

tension

75

SR33-M5x55

2

hexagon

socket

head

cap

screw

8

PT

37

-1

3 2

securing

plate

76

SR33-M5x65

2

hexagon

socket

head

cap

screw

9 SR 1-M4x60 2

hexagon

screw

n

PT

5d-M5

4

securing

plate

10

JS

28-

10

1

air

conducting

ring

78

RJ

12-61 1

sealing

ring

12

EZ 1-73 1

sw

itch, 2

poles

79 LK 16-46 1

ball

bearing

13

JS

13-90 1

cable

protecting

sleeve

80 LK 16-10 1

ball

bearing

14 EZ 7

-1

33 1

cable

15

PT

31-21 1

cable

clamping

bridge

16 SR3-M3,5x10 2

cylindrical

scre

w

Parts

for

ASs

648d

17

EZ 22-57 1

capacitor

44 ZR 15-34x1 1

drill

shaft

gear

wheel

, 35

teeth

18 SR

3-M4x6

1

cylindrical

fillister

screw

45

ZR 16-17x1 1

countershaft

pinion,

18

teeth

19

PT

28-51 1

cover

46

ZR15-33x0,75 1

countershaft

gear

wheel,

38

teeth

20 SR6-M3,5x12 1

countersunk

screw

21

SR 3-M4x18 3

cylindrical

fillister

screw

22-23 EZ 1-71-1 1

reversing

switch

42

Volts

24 EZ 19-65 1

connection

cable

1-25

MK

2-23-4 1

motor

housing,

assembled

25 EZ 19-62 1

connection

cable

1-12

MK

2-23-3 1

motor

housing,

assembled

15-25

28-31

state

type

1

armature

with

winding,

and

tension

commutator

and

fan,

balanced

2,

3 EZ 12-53-1 2

carbon

holder,

assembled

5 EZ 11-72 2

carbon

brushes

36-57 LA 8-126-2 1

drill

head,

assembled

14 EZ 6-110 1

cable

36

LA

6-178 1

intermediat

e

bearing

37-57 LA 8-126-1 1

outer

bearing,

assemb

l

ed

37 LA 8-126 1

outer

bearing

Accessories

39

WB

8-18 1

claw

shaft

MZ

19-32 1

handle

40 LK 16-3 1

ball

bearing

EZ 11-67 2

carbon

brushes

only

for

standard

41

BU 1-223 1

bushing

voltage

42

RJ

27a-35xl9,5 1

Nilos

ring

EZ 11-72 2

carbon

brushes

on

ly

for

42V

43 LK 1-8 1

ball

bearing

z 10-10 1

hexagon

socket

wrench

44 ZR

15-30xl

1

gear

wheel,

43

teeth

45 ZR 16-12xl 1

co

unt

ershaft

pinion,

9

teeth

Z 82x9x1,2 F 1

screw-driver

bit,

ASs

648

z82-3 k I 1

screw-driver

bit,

ASs

648 d

46 ZR 15-28x1 1

countershaft

gear

wheel,

29

teeth

47 LK 1-2 2

ball

bearing

I I

I

48

RJ

18-32 1

threaded

ring

I

I

49 FD 1-19 1

compression

spring

I

I I

I I

4.

Dismantling

1.

Unscrew

screws

(20, 21),

remove

handle

cover

(19).

2.

Clamp

off

cable

from

switch

(12),

clamp

off

capacitor

(17)

at

motor

housing

(1).

3.

Clamp

off

carbon

cable,

pull

carbon

brushes

(5)

out

of

holder.

4.

Loosen

screws

(75, 76),

remove

and

dismantle

outer

bearing

(37)

with

intermediate

bearing

(36).

Pull

forward

claw

shaft

(39).

5.

Pull

armature

out

of

motor

housing.

6.

Pull

air

conducting

ring

(10)

out

of

motor

housing,

loosen

screws

(9),

take

out

pole

housing

(7).

5. Repair

and

Spare Parts

We

recommend

our

Fein

Service

Stations

to

carry

out

all

over-

haul

and

repair

w

ork

quickly

and

expertly.

Please

quote

Order

Reference

when

ordering

spare

parts

or

send

in

sample

part.

We

draw

your

attention

to

the

need

to

carry

out

a

high

v

oltage

test

in

accordance

w

ith

your

local

regulations

(or VDE

regula-

tion

0740)

before

taking

a

tool

into

service

after

an

y

repair

car-

ried

out

by

y

our

own

staff.

(