FBD 56X Series User manual

DIGITAL

MERCHANDISER

INSTALLATION &

OPERATION MANUAL

56X/77X MODELS

24-M4VD-0001_01

This manual is for general informational purposes only and is not intended to cover every potential installation or operational

possibility. The parts and equipment addressed herein are warranted only to the extent covered by FBD’s Parts and Equipment

Warranty. FBD makes no express warranties as to any matter whatsoever and hereby disclaims all implied warranties including,

without limitation, the implied warranties of merchantability and ﬁtness for any particular purpose. In no event shall FBD be liable

or obligated to any customer or to any third party for incidental, consequential, or special damages, regardless of the theory of

liability, arising out of, or in any manner related to FBD parts, equipment or any delay with respect to its delivery.

The information contained in this document is subject to change without notice.

FBD TECHNICAL SUPPORT: 866-323-2777 or www.fbdfrozen.com

DIGITAL MERCHANDISER

56X/77X MODELS

TABLE OF CONTENTS

1. SAFETY.................................................................................................................................... 2

1.1 ELECTRICAL........................................................................................................................2

1.2 GENERAL PRECAUTIONS....................................................................................................2

2. SPECIFICATIONS..................................................................................................................... 3

2.1 GENERAL REQUIREMENTS.................................................................................................3

2.2 DIMENSION, WEIGHT, AND RESOLUTION SPECIFICATIONS...............................................3

3. RECEIVING............................................................................................................................... 4

4. INSTALLATION ........................................................................................................................ 4

4.1 INSTALLATION OF A 561 DIGITAL MERCHANDISER ...........................................................4

4.2 INSTALLATION OF 56X MULTIPLE-BARREL MERCHANDISERS (2-, 3-, OR 4-BARREL) .......5

4.3 INSTALLATION OF 77X MULTIPLE-BARREL MERCHANDISERS (2-, 3-, OR 4-BARREL) .......6

4.4 INSTALLATION OF A DIGITAL MERCHANDISER WITH CONVERSION KIT ............................6

5. START-UP................................................................................................................................ 7

6. MENU LAYOUT AND OPERATION FOR 561 MERCHANDISER ................................................ 7

6.1 SCREEN LAYOUT FOR 561 MERCHANDISER ......................................................................7

6.2 SINGLE-FLAVOR OPERATION..............................................................................................8

6.3 MULTI-FLAVOR OPERATION ...............................................................................................8

6.4 UNLOCKING A 561 MERCHANDISER..................................................................................9

6.5 MENU LAYOUT FOR 561 MERCHANDISER .......................................................................10

6.6 CHANGING VIDEO ON 561 MERCHANDISER ....................................................................10

6.7 CHANGING FLAVOR IMAGES ON 561 MERCHANDISER....................................................11

6.8 UPDATING CONTENT ON AN SD CARD ............................................................................11

6.9 SAVING CHANGES AND EXITING SERVICE MODE .............................................................12

7. MULTI-BARREL (TWO-, THREE-, OR FOUR-BARREL)............................................................ 12

7.1 UNLOCKING A TWO-, THREE-, OR FOUR-BARREL MERCHANDISER ................................12

7.2 MENU LAYOUT FOR TWO- OR THREE-BARREL MERCHANDISERS ...................................14

7.3 MENU LAYOUT FOR FOUR-BARREL MERCHANDISER......................................................15

7.4 BARREL STATUS MESSAGES FOR MULTIPLE-BARREL MERCHANDISERS .......................16

7.5 CHANGING OF A VIDEO OR FLAVOR IMAGE ON A MULTIPLE-BARREL MERCHANDISER...1616

7.6 DIAGNOSTIC TOOLS FOR MULTIPLE-BARREL MECHANDISERS .......................................17

7.7 UPDATING IMAGES AND VIDEOS ON MULTIPLE-BARREL MERCHANDISERS ...................18

7.8 ADDING CONTENT TO A USB DRIVE.................................................................................18

8. CLEANING ............................................................................................................................. 19

8.1 CLEANING THE SCREEN(S)...............................................................................................19

8.2 CLEANING THE MERCHANDISER BODY ...........................................................................19

9. TROUBLESHOOTING FOR SINGLE BARREL MERCHANDISER.............................................. 20

9.1 ERROR WARNINGS...........................................................................................................20

10. TROUBLESHOOTING FOR TWO-, THREE-, OR FOUR-BARREL MERCHANDISERS.............. 23

10.1 BRIGHTSIGN ERROR LIGHTS..........................................................................................23

10.2 ON-SCREEN ERRORS......................................................................................................23

DIGITAL MERCHANDISER

56X/77X MODELS

1. SAFETY

1.1 Electrical

This accessory must be properly installed according to the instructions in this manual. This will ensure that the accessory

is properly grounded to avoid possible fatal electric shock or serious injury to the operator. Before attempting any internal

maintenance, disconnect electrical power to the dispenser to prevent personal injury. Only qualiﬁed personnel should

service internal components or electrical wiring.

1.2 General Precautions

This equipment, depending on the accessory, can weigh up to 50 pounds (23 kilograms) and is top-heavy. To avoid

personal injury or equipment damage, do not attempt to lift the digital merchandiser without help. Working with a partner

is highly recommended. Take care when lifting and positioning the merchandiser to avoid damage and injury.

DIGITAL MERCHANDISER

56X/77X MODELS

2. SPECIFICATIONS

2.1 General Requirements

The digital merchandiser is compatible with only dispensers from either the 56x or 77x series. The merchandiser will not

function properly if installed onto a dispenser outside of the 56x or 77x series. The barrel count on the dispenser and the

merchandiser must match. For example, a three-barrel merchandiser should only be installed on a three-barrel dispenser.

2.2 Dimension, Weight, and Resolution Speciﬁcations

561 Merchandiser

Width 17 in. (432 mm)

Depth 2.9 in. (74 mm)

Height 26 in. (660 mm)

Weight 32.1 lb (14.6 kg)

Shipping Weight 39.1 lb (17.7 kg)

Video Viewing Area 1080 x 1280

.mp4

Flavor Background 1080 x 640

.png

Flavor Images

(1X Base Flavor,

4X Flavor Add-ins)

600 x 500

.png

Two-Barrel Merchandiser

Width 17 in. (432 mm)

Depth 2.9 in. (74 mm)

Height 26 in. (660 mm)

Weight 30.4 lb (13.8 kg)

Shipping Weight 37.4 lb (17 kg)

Video Viewing Area 1080 x 1280

.mp4

Flavor Card (x2) 516 x 600

.png

Three-Barrel Merchandiser

Width 20.3 in. (516 mm)

Depth 2.9 in. (74 mm)

Height 26 in. (660 mm)

Weight 33.2 lb (15.1 kg)

Shipping Weight 40.7 lb (18.5 kg)

Video Viewing Area 1080 x 1540

.mp4

Flavor Card (x3) 340 x 340

.png

Four-Barrel Merchandiser

Width 27.1 in. (688 mm)

Depth 2.9 in. (74 mm)

Height 26 in. (660 mm)

Weight 42.5 lb (19.3 kg)

Shipping Weight 50.7 lb (23 kg)

27” Screen for Video 1920 x 1080

.mp4

8” Screen for Flavor

Card (x4)

600 x 800

.png

DIGITAL MERCHANDISER

56X/77X MODELS

3. RECEIVING

Each merchandiser is tested and thoroughly inspected before shipment. At the time of shipment, the carrier accepts

the merchandiser and any claim for damages must be made with the carrier. Upon receiving the merchandiser from the

delivering carrier, carefully inspect the carton for visible indication of damage. If damage is present, have carrier note this

on bill of lading and ﬁle a claim with the carrier.

4. INSTALLATION

Installation instructions vary based on the dispenser model and the circumstances of installation. The digital merchandiser

may be installed on a new dispenser or will replace an older merchandiser as part of a door conversion kit. Please refer to

the appropriate section based on merchandiser type and required installation.

4.1 Installation of a 561 Digital Merchandiser

1. Remove the collar from each of the hinge pins on the back of the new

door using a 3/32” hex wrench. Place the collars and hex wrench

nearby so they are accessible for the next step.

2. Slide the hinge pin from the new door into the pivot hole on the upper

brackets on the dispenser (Aon Figure 4.1). Place the collar back on

each hinge pin and tighten the set screw on the shaft collars with the

hex wrench (Bon Figure 4.1).

Before installing a merchandiser, disconnect electrical power to the dispenser.





Figure 4.1

Figure 4.2 Figure 4.3 Figure 4.4

3. While holding up the door, push the gas shock socket from the door into the ball stud on the front facing bracket.

Repeat on opposite side (Figure 4.2).

4. Connect the power harness coming out of the right side of the new door to the power extension harness coming out

of the right top side of the dispenser (Figure 4.3).

5. Connect the harness coming out of the left side of the door with the harness coming out of the top left side of the

dispenser (Figure 4.4).

6. Reconnect the power to the dispenser and follow start-up instructions in Section 6 of this manual.

DIGITAL MERCHANDISER

56X/77X MODELS

4.2 Installation of 56x Multiple Barrel Merchandisers (2-, 3-, or 4-Barrel)

Figure 4.7

Figure 4.9

Figure 4.8





Figure 4.5

Figure 4.6

Door

56X:

Top View

564HR:

Front View

Figure 4.10

3. While holding up the door, push the gas shock socket from the door into the ball

stud on the front facing bracket. Repeat on the opposite side (Figure 4.6).

4. Remove the top panel and acrylic keypad cover from the dispenser to access the

harness connections.

5. Run the serial and LED harnesses coming out of the left side of the dispenser so

that the connections end up on the left side of the upper board. Make sure to pull

the harnesses all the way in to meet the connectors inside dispenser (Figure 4.7).

6. Connect the white LED harness from the door to the J5 harness. Connect the serial

harness from the door to the Molex connector on the serial harness (Figure 4.8).

7. Connect the power harness coming out of the right side of the new door to the

power extension harness coming out of the right top side of the dispenser (Figure

4.9).

8. Make sure the door harnesses on the top are running through the holes on the top

panel. Ensure the harnesses are not pinched or too near the hinges (Figure 4.10)

Note: For 564HR dispensers, the harnesses will connect through the front panel

instead of the top panel.

9. Reconnect the power to the dispenser and follow start-up instructions in Section

6 of this manual.

1. Remove the collar from each of the hinge pins on the back of the new

door using a 3/32” hex wrench. Place the collars and hex wrench

nearby so they are accessible for the next step.

2. Slide the hinge pin from the new door into the pivot hole on the upper

brackets on the dispenser (Aon Figure 4.5). Place the collar back

on each hinge pin and tighten the set screw on the shaft collars with

the hex wrench (Bon Figure 4.5).

DIGITAL MERCHANDISER

56X/77X MODELS

4.3 Installation of 77x Multiple Barrel Merchandisers (2-, 3-, or 4-Barrel)

4.4 Installation of a Digital Merchandiser with Conversion Kit

Installing a new digital merchandiser on a dispenser that was sold with a non-digital merchandiser requires various internal

changes to the dispenser. The conversion kit sold with the digital merchandiser will have all required components for the

change. Please refer to the install instructions included with the conversion kit for detailed instructions. If instructions are

missing from the conversion kit, please contact Customer Service and ask for these using the part numbers below.

Door

3. While holding up the door, push the gas shock socket from the door into the ball

stud on the front facing bracket. Repeat on the opposite side (Figure 4.12).

4. Connect the power harness coming out of the right side of the new door to the

power extension harness coming out of the right top side of the dispenser (Figure

4.13).

5. Connect the serial and LED harnesses from the door to the left side connections

on the dispenser (Figure 4.14).

6. Make sure the door harnesses on the top are running through the holes on the top

panel. Ensure the harnesses are not pinched or too near the hinges (Figure 4.15).

7. Reconnect the power to the dispenser and follow the start-up instructions in

Section 6 of this manual.

1. Remove the collar from each of the hinge pins on the back of the new

door using a 3/32” hex wrench. Place the collars and hex wrench

nearby so they are accessible for the next step.

2. Slide the hinge pin from the new door into the pivot hole on the upper

brackets on the dispenser (Aon Figure 4.11). Place the collar back

on each hinge pin and tighten the set screw on the shaft collars with

the hex wrench (Bon Figure 4.11).





Figure 4.11

Figure 4.12

Figure 4.13 Figure 4.14 Figure 4.15

561 Conversion Kit Instructions 24-4001-0004

56x Conversion Kit Instructions 24-4001-0005

77x Conversion Kit Instructions 24-4001-0007

DIGITAL MERCHANDISER

56X/77X MODELS

5. START-UP

Once power has been restored to the dispenser, the merchandiser should begin booting up. As part of the start-up

sequence, the backlight on the main display will activate followed by a no-signal bubble. The door may take 60 seconds

to fully power up.

Ifthere are no indications of power,verify if the doorhas arocker switch onthe rearside andtoggle it. For 561 merchandisers

without a toggle switch, disconnect the 20-pin harness, wait 30 seconds, then reconnect it. For all other merchandisers

without a rocker switch, or if the door still does not power up after toggling switch, consult the troubleshooting guide in

Section 10 of this manual.

6. MENU LAYOUT AND OPERATION FOR 561 MERCHANDISER

The digital merchandiser allows the user to change the visual content of the screen from the user menu. To keep casual

users from changing the merchandiser content, the menu is “locked.” The unlock procedure, menu layout, and content

change procedure diers based on the barrel conﬁguration of the merchandiser.

6.1 Screen Layout for 561 Merchandiser

The 561 merchandiser allows for control of the flavor and dispensing operations (the 2-4 barrel merchandisers do not

have these controls and only act as displays). The merchandiser can operate either a single-flavor layout (Figure 6.1) or

a multi-flavor setup (Figure 6.2) and, based on the option ordered, will change the way the bottom portion of the screen

looks and functions.

Item Description Item Description

1 Flavor Buttons: Select flavors or flavor add-ins. 3 Pour Button: Press and hold to dispense a drink.

2 Base Flavor Button: Flavor of the base syrup. 4 Barrel Status: Show status of barrel.

Figure 6.1 Single-Flavor Layout Figure 6.2 Multi-Flavor Layout

DIGITAL MERCHANDISER

56X/77X MODELS

6.2 Single-Flavor Operation

To pour a drink in the single-flavor setup, tap a flavor and then press and hold the POUR button. When a flavor is selected,

the name of that flavor will appear across the top of the menu region, the flavor button will enlarge, and the POUR button

will appear (Figure 6.3). The dispenser will continue pouring as long as the POUR button is pressed. The single-flavor

setup, as the name suggests, only allows for one flavor to be selected at a time. If another flavor is selected, the previous

flavor will automatically be deselected.

6.3 Multi-Flavor Operation

The multi-flavor setup allows the user to select more than one flavor add-in for the drink. When one or more flavors are

selected, those flavors will gray-out and the POUR button will blink to indicate the dispenser can start pouring. Once

all wanted flavor add-ins are selected and the POUR button blinks, press and hold the POUR button (Figure 6.4). The

dispenser will continue pouring as long as the POUR button is pressed. If the POUR button is pushed without any flavors

selected, only the base flavor will dispense.

Figure 6.3

Figure 6.4

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