Fairport FPR60H User manual

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FPR60H
Trench Rammer
FAIRPORT
CONSTRUCTION EQUIPMENT LTD
Blagden Street
Sheffield
S2 5QS
ENGLAND
Tel: +44 (0) 114 276 7921
Fax: +44 (0) 114 272 0965
Email: sales@fairport.uk.com
Web: www.fairport.uk.com

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Table of Contents
1. SAFETY INFORMATION 2
1.1 Safety Precautions 2
1.2 Operating Safety 3
1.3 Operator Safety while using Internal Combustion Engines 4
1.4 Service Safety 5
1.5 Decal Locations 6
1.6 Safety and Operating Decals 7-9
2. OPERATION 10
2.1 Application 10
2.2 Structure 10
2.3 Before Starting 10
2.4 Starting 11
2.5 Operation 12
2.6 Stopping 12
3. MAINTENANCE 13
3.1 Periodic Maintenance Schedule 13
3.2 Transporting 14
3.3 Spark Plug 14
3.4 Air Cleaner 15
3.5 Storage 15
3.6 Trouble Shooting 15-17
4. TECHNICAL DATA 18
WARRANTY 19
MAINTENANCE RECORD 20
.
CE DECLARATION ……………………………………….………….………….…….…………21

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SAFETY INFORMATON
1.1 Safety Precautions
Before using this equipment, study the entire owner’s manual to become familiar
with its operation. Do not allow untrained or unauthorized personnel, especially
children, to operate this equipment. Use only factory authorized parts for service.
This manual contains DANGER, WARNING, CAUTION callouts
which must be followed to reduce the possibility of personal injury,
damage to the equipment, or improper service.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
!
!
DANGER
!
WARNING
!
CAUTION

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SAFETY INFORMATON
1.2 Operating Safety
Familiarity and proper training are required for the safe operation of this equipment!
Equipment operated improperly or by untrained personnel can be dangerous! Read the
operating instructions and familiarize yourself with the location and proper use of all
instruments and controls. Inexperienced operators should receive instruction from someone
familiar with the equipment before being allowed to operate the rammer.
NEVER operate rammer in applications for which it is not intended.
NEVER allow improperly trained personnel to operate rammer.
NEVER touch hot muffler, engine cylinders, or cooling fins. Burns will result.
NEVER use accessories or attachments which are not recommended by FAIRPORT
for the rammer. Damage to rammer and/or injury to user may result.
NEVER leave a running machine unattended.
NEVER run the machine indoors or in an enclosed area such as a deep trench unless
adequate ventilation is provided. Exhaust gas from the engine contains poisonous
carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness
and may lead to death.
NEVER tamper with or disable the function of operating controls.
NEVER use the choke to stop the engine.
NEVER operate the machine in areas where explosions may occur.
ALWAYS remove or disconnect engine spark plug before servicing rammer, to avoid
accidental start-up.
ALWAYS read, understand, and follow procedures in this Operation Manual
before attempting to operate equipment.
ALWAYS be sure that all other persons are at a safe distance from the rammer. Stop
the machine if people step into the working area of the machine.
ALWAYS be sure the operator is familiar with proper safety precautions and operation
techniques before using rammer.
ALWAYS wear protective clothing when operating rammer. Wear goggles or safety
glasses, hearing protection, and safety shoes.
ALWAYS keep hands, feet, and loose clothing away from moving parts of rammer.
ALWAYS use common sense and caution when operating rammer.
ALWAYS be sure the rammer will not tip over, roll, slide, or fall when not being
operated.
ALWAYS turn the engine OFF when rammer is not being operated.
ALWAYS guide the rammer in such a way that the operator is not squeezed between
the rammer and solid objects. Special care is required when working on uneven ground
or when compacting coarse material. Make sure to stand firmly when operating the
machine under such conditions.
ALWAYS operate the rammer in such a way that there is no danger of it turning over or
falling in, when working near the edges of reinstatements, pits, slopes, trenches and
platforms.

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SAFETY INFORMATON
1.3 Operator Safety while using Internal Combustion Engines
DO NOT smoke when refueling the engine or during any other fuel handling
operation.
DO NOT refuel a hot or running engine.
DO NOT refuel the engine near an open flame.
DO NOT spill fuel when refueling the engine.
DO NOT smoke while operating the rammer.
DO NOT operate the rammer near open flames.
ALWAYS refill fuel tank in well-ventilated area.
ALWAYS replace fuel tank cap after refueling.
ALWAYS check fuel lines, fuel cap and fuel tank for leaks and cracks before
starting the engine. Do not run the machine if fuel leaks are present, or the fuel cap
or fuel lines are loose.
If fuel is spilled during refueling, wipe it off the engine immediately and discard the
rag in a safe place. Do not operate the unit if fuel or oil leaks exist - repair
immediately.
NEVER operate this equipment in an explosive atmosphere.
NEVER operate any petrol powered equipment in a poorly ventilated or enclosed
area.
NEVER perform any work on the unit while it is running. Before working on it, stop
the engine and disconnect the spark plug lead to prevent accidental starting.
Avoid prolonged breathing of exhaust gases.
Avoid contact with hot exhaust systems and engine parts.
Allow engine to cool before performing any repairs or service.
ALWAYS transport and handle fuel only when contained in approved safety
containers.
ALWAYS keep the area around the muffler free of debris such as leaves, paper,
cartons, etc. Ahot muffler could ignite the debris and start a fire.

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SAFETY INFORMATION
1.4 Service Safety
Poorly maintained equipment can become a safety hazard! In order for the equipment to
operate safely and properly over a long period of time, periodic maintenance and occasional
repairs are necessary.
DO NOT attempt to clean or service the rammer while it is running.
DO NOT operate rammer with safety devices or guards removed or not in working
order.
DO NOT operate the rammer without the air cleaner.
DO NOT remove air cleaner paper element, precleaner, or air cleaner cover while
operating the rammer.
DO NOT alter engine speeds. Run engine only at speeds specified in the Technical Data
Section.
ALWAYS replace safety devices and guards after repairs and maintenance.
ALWAYS keep the area around muffler free of debris in order to reduce to chance of
an accidental fire.
ALWAYS carry out Periodic Maintenance as recommended in Operation Manual.
ALWAYS clean debris from engine cooling fins.
ALWAYS replace worn or damaged components with spare parts designed and
recommended by FAIRPORT for servicing this rammer.

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SAFETY INFORMATION
1.4 Decal Locations

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SAFETY INFORMATION
1.5 Safety Decals
FAIRPORT machines use international pictorial decals where needed. These decals are
described below:
Decal
Meaning
This label contains important safety and operating
information. If it becomes illegible, the cover must be
replaced. Refer to the Parts Manual for ordering
information.
DANGER!
Engines emit carbon monoxide; operate only in
well-ventilate area. Read the Operation Manual for
machine information. No sparks, flames, or burning
objects near the machine. Shut off the engine before
refueling. Use only clean, filtered unleaded gasoline.
CAUTION!
Lifting point.
CAUTION!
Use only clean, filtered gasoline fuel.
WARNING!
Hot surface!

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SAFETY INFORMATION
Decal
Meaning
CAUTION!
For optimal control, performance, and minimal
hand/arm vibration, grasp handle as shown.
WARNING!
Serious injury if struck by compressed spring or
cover. If the spring system cover is removed
improperly, the springs can eject.
Guaranteed sound power level in dB(A).
A nameplate listing the model number and serial
number is attached to each unit. Please record the
information found on this plate so it will be
available if the nameplate lost or damaged.
When requesting service information, the serial
number of the machine should be specified.

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SAFETY INFORMATION
1.7 Operating Decals
FAIRPORT machines use international pictorial decals where needed. These decals are
described below:
Start the engine:
①Turn the engine switch to the ON position
②Close the choke.
③Pull the rewind starter.
④Open the choke.
Stop the engine:
Turn the engine switch to OFF position.
Fuel valve:
Closed
Open
Engine stop button:
Press to stop engine.
Choke:
O: Open
I: Closed
NOTICE!
Throttle control lever:
Turtle = Idle or Slow
Rabbit = Full or Fast
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