Fagor CNC 8060 User manual
(Ref: 1402)
8060
8065
CNC
Remote modules
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be changed due to technical
modifications. Fagor Automation reserves the right to make any changes to the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, thus no absolute match is
guaranteed. Anyway, the contents of the manual is periodically checked making
and including the necessary corrections in a future edition. We appreciate your
suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
MACHINE SAFETY
It is up to the machine manufacturer to make sure that the safety of the machine
is enabled in order to prevent personal injury and damage to the CNC or to the
products connected to it. On start-up and while validating CNC parameters, it
checks the status of the following safety elements. If any of them is disabled, the
CNC shows a warning message.
• Feedback alarm for analog axes.
• Software limits for analog and sercos linear axes.
• Following error monitoring for analog and sercos axes (except the spindle)
both at the CNC and at the drives.
• Tendency test on analog axes.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any of the safety
elements being disabled.
HARDWARE EXPANSIONS
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC resulting from any hardware
manipulation by personnel unauthorized by Fagor Automation.
If the CNC hardware is modified by personnel unauthorized by Fagor Automation,
it will no longer be under warranty.
COMPUTER VIRUSES
FAGOR AUTOMATION guarantees that the software installed contains no
computer viruses. It is up to the user to keep the unit virus free in order to
guarantee its proper operation.
Computer viruses at the CNC may cause it to malfunction. An antivirus software
is highly recommended if the CNC is connected directly to another PC, it is part
of a computer network or floppy disks or othercomputer media is used to transmit
data.
FAGOR AUTOMATION shall not be held responsible for any personal injuries or
physical damage caused or suffered by the CNC due a computer virus in the
system.
If a computer virus is found in the system, the unit will no longer be under warranty.
Remote modules
CNC 8060
CNC 8065
(REF: 1402)
·3·
INDEX
About the product ......................................................................................................................... 5
Declaration of conformity .............................................................................................................. 7
Declaration of conformity .............................................................................................................. 9
Version history ............................................................................................................................ 11
Safety conditions ........................................................................................................................ 13
Warranty terms ........................................................................................................................... 17
Material returning terms.............................................................................................................. 19
CNC maintenance ...................................................................................................................... 21
CHAPTER 1 PREVIOUS INFORMATION.
CHAPTER 2 HARDWARE STRUCTURE.
CHAPTER 3 RIO70 REMOTE MODULES. (CANFAGOR PROTOCOL).
3.1 Dimensions and mounting of the modules..................................................................... 27
3.2 Consumption of the remote modules ............................................................................. 29
3.3 Power Supply.................................................................................................................30
3.3.1 Elements (connectors). .............................................................................................. 31
3.4 Digital inputs and outputs............................................................................................... 33
3.4.1 Elements (connectors). .............................................................................................. 34
3.5 Analog inputs and outputs ............................................................................................. 35
3.5.1 Elements (connectors). .............................................................................................. 36
3.6 Feedback inputs (counter). ............................................................................................ 37
3.6.1 Elements (connectors). .............................................................................................. 38
3.7 Electrical characteristics of the inputs and outputs. ....................................................... 39
3.8 Feedback inputs. Technical characteristics and connection.......................................... 40
3.9 Numbering of the digital inputs and outputs................................................................... 42
3.10 Numbering of the analog inputs and outputs and of the feedback inputs. ..................... 44
3.11 Probe connection. .......................................................................................................... 45
CHAPTER 4 RIO5 REMOTE MODULES. (CANOPEN PROTOCOL).
4.1 Dimensions and mounting of the modules..................................................................... 49
4.2 Power supply. ................................................................................................................50
4.2.1 Elements (connectors). .............................................................................................. 52
4.3 Digital inputs and digital outputs (single module)........................................................... 56
4.3.1 Elements (connectors). .............................................................................................. 57
4.4 Digital inputs and digital outputs (double module). ........................................................ 58
4.4.1 Elements (connectors). .............................................................................................. 59
4.5 Electrical characteristics of the inputs and outputs. ....................................................... 60
4.6 Numbering of the digital inputs and outputs................................................................... 61
4.7 Numbering of the analog inputs and outputs and of the temperature sensor inputs. .... 63
CHAPTER 5 RIOW REMOTE MODULES. (CANOPEN PROTOCOL).
5.1 Dimensions of the modules............................................................................................ 65
5.2 Technical and electrical characteristics. ........................................................................ 66
5.2.1 Technical characteristics............................................................................................ 66
5.2.2 Electrical characteristics of the inputs and outputs. ................................................... 68
5.3 Sizing of the remote groups. .......................................................................................... 70
5.4 Installation of the modules. ........................................................................................... 72
5.5 RIOW-CANOPEN-ECO module. Leading (first) module................................................ 75
5.5.1 Elements (connectors). .............................................................................................. 76
5.5.2 Node configuration. .................................................................................................... 77
5.5.3 Meaning of the LED's. ................................................................................................ 79
5.6 RIOW-CANOPEN-STAND module. Leading (first) module. .......................................... 82
5.6.1 Elements (connectors). .............................................................................................. 83
5.6.2 Voltage supply for the module.................................................................................... 85
5.6.3 Node configuration. .................................................................................................... 86
5.6.4 Meaning of the LED's. ................................................................................................ 88
5.7 RIOW-PS24 module. ..................................................................................................... 91
5.7.1 Elements (connectors). .............................................................................................. 92
·4·
Remote modules
CNC 8060
CNC 8065
(REF: 1402)
5.8 RIOW-8DI module. Module of 8 digital inputs................................................................ 93
5.8.1 Elements (connectors). .............................................................................................. 94
5.9 RIOW-8DO module. Module of 8 digital outputs............................................................ 95
5.9.1 Elements (connectors). .............................................................................................. 96
5.10 RIOW-4AI module. Module of 4 analog inputs. ............................................................. 97
5.10.1 Elements (connectors). .............................................................................................. 98
5.11 RIOW-4AO module. Module of 4 analog outputs. ......................................................... 99
5.11.1 Elements (connectors). ............................................................................................ 100
5.12 RIOW-2AI-PT100 module. Module of 2 inputs for PT100 temperature sensors.......... 101
5.12.1 Elements (connectors). ............................................................................................ 102
5.13 RIOW-END module. Last module of the group............................................................ 103
5.14 Numbering of the digital inputs and outputs. ............................................................... 104
5.15 Numbering of the analog inputs and outputs and of the temperature sensor inputs. .. 106
CHAPTER 6 REMOTE MODULE RIOR. (CANOPEN PROTOCOL).
6.1 Dimensions and mounting of the module. ................................................................... 108
6.2 Powering the modules. ................................................................................................ 110
6.3 Electrical characteristics of the inputs and outputs. ..................................................... 111
6.4 Description of connectors. ........................................................................................... 112
CHAPTER 7 REMOTE MODULE RCS-S. (SERCOS PROTOCOL)
7.1 Installation of the modules. ......................................................................................... 117
7.2 Module description. ..................................................................................................... 118
7.2.1 Elements (connectors). ............................................................................................ 119
7.3 Electrical characteristics of the analog outputs:........................................................... 122
7.4 Feedback inputs. Technical characteristics and connection........................................ 123
7.5 Feedback cable characteristics. ................................................................................. 125
7.6 Error codes and messages on the Sercos counter...................................................... 126
7.6.1 Error codes. Meaning and solution. ......................................................................... 127
7.7 Software installation/update......................................................................................... 132
CHAPTER 8 CAN BUS (CANFAGOR/CANOPEN PROTOCOLS).
8.1 Identification of the modules at the bus. ...................................................................... 137
8.2 Type of CAN bus and baudrate. .................................................................................. 139
8.3 Selecting the baudrate for the CANopen bus. ............................................................. 140
8.4 Selecting the speed for the CANfagor bus. ................................................................. 142
CHAPTER 9 SERCOS BUS.
9.1 Module identification and connection........................................................................... 145
9.2 Data exchange via Sercos........................................................................................... 146
Remote modules
CNC 8060
CNC 8065
(REF: 1402)
·5·
ABOUT THE PRODUCT
BASIC CHARACTERISTICS.
(*) Differential TTL / Sinusoidal 1 Vpp (**) TTL / Differential TTL / Sinusoidal 1 Vpp / SSI protocol
Remote modules. RIOW RIO5 RIO70 RCS-S
Communication with the remote modules. CANopen CANopen CANfagor Sercos
Digital inputs per module. 8 16 / 32 16 - - -
Digital outputs per module. 8 24 / 48 16 - - -
Analog inputs per module. 4 4 8 - - -
Analogoutputspermodule. 4444
Inputs for PT100 temperature sensors. 2 2 - - - - - -
Feedback inputs. - - - - - - 4 (*) 4 (**)
Remote modules
CNC 8060
CNC 8065
(REF: 1402)
·7·
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain).
Declares:
The manufacturer declares under their exclusive responsibility the conformity of the product:
8060 CNC
Consisting of the following modules and accessories:
CN60-10H, CN60-10HT, CN60-10V, CN60-10VT
OP-PANEL, OP-PANEL+SPDL RATE
Remote Modules RIOW, RIO5, RIO70, RCS-S, RIOR.
Note.Some additional characters may follow the model references indicated above. They all comply with the
directives listed here. However, compliance may be verified on the label of the unit itself.
Referred to by this declaration with following directives:
According to the European Community Directives 2006/95/EC on Low Voltage and 2004/108/EC
on Electromagnetic Compatibility and their updates.
In Mondragón, February 1st, 2014.
Low-voltage regulations.
IEC 60204-1:2005/A1:2008 Electrical equipment on machines. Part1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC. Part 2. Equipment requirements and tests.
Remote modules
CNC 8060
CNC 8065
(REF: 1402)
·9·
DECLARATION OF CONFORMITY
The manufacturer:
Fagor Automation S. Coop.
Barrio de San Andrés Nº 19, C.P.20500, Mondragón -Guipúzcoa- (Spain).
Declares:
The manufacturer declares under their exclusive responsibility the conformity of the product:
8065 CNC
Consisting of the following modules and accessories:
8065-M-ICU, 8065-T-ICU
MONITOR-LCD-10K, MONITOR-LCD-15, MONITOR-SVGA-15
HORIZONTAL-KEYB, VERTICAL-KEYB, OP-PANEL
BATTERY
Remote Modules RIOW, RIO5, RIO70, RCS-S.
Note.Some additional characters may follow the model references indicated above. They all comply with the
directives listed here. However, compliance may be verified on the label of the unit itself.
Referred to by this declaration with following directives:
According to the European Community Directives 2006/95/EC on Low Voltage and 2004/108/EC
on Electromagnetic Compatibility and their updates.
In Mondragón, September 1st, 2013.
Low-voltage regulations.
IEC 60204-1:2005/A1:2008 Electrical equipment on machines. Part1. General requirements.
Regulation on electromagnetic compatibility.
EN 61131-2: 2007 PLC. Part 2. Equipment requirements and tests.
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