Extech Instruments EX540 User manual

User's Guide

Wireless TRMS Multimeter

Model EX540

2 EX540-EN V1.2 7/10

Introduction

This meter measures AC/DC Voltage, AC/DC Current, Resistance, Capacitance, Frequency

(electrical & electronic), Duty Cycle, Diode Test, and Continuity plus Thermocouple

Temperature. It can store and recall data. It features a waterproof, rugged design for heavy

duty use. This meter can transmit data wirelessly when linked to a PC. Proper use and care

of this meter will provide many years of reliable service.

Safety

This symbol adjacent to another symbol, terminal or operating device

indicates that the operator must refer to an explanation in the Operating

Instructions to avoid personal injury or damage to the meter.

This WARNING symbol indicates a potentially hazardous situation, which

if not avoided, could result in death or serious injury.

This CAUTION symbol indicates a potentially hazardous situation, which

if not avoided, may result damage to the product.

This symbol advises the user that the terminal(s) so marked must not be

connected to a circuit point at which the voltage with respect to earth

ground exceeds (in this case) 1000 VAC or VDC.

This symbol adjacent to one or more terminals identifies them as being

associated with ranges that may, in normal use, be subjected to

particularly hazardous voltages. For maximum safety, the meter and its

test leads should not be handled when these terminals are energized.

This symbol indicates that a device is protected throughout by double

insulation or reinforced insulation.

PER IEC1010 OVERVOLTAGE INSTALLATION CATEGORY

OVERVOLTAGE CATEGORY I

Equipment of OVERVOLTAGE CATEGORY I is equipment for connection to circuits in

which measures are taken to limit the transient overvoltages to an appropriate low level.

Note – Examples include protected electronic circuits.

OVERVOLTAGE CATEGORY II

Equipment of OVERVOLTAGE CATEGORY II is energy-consuming equipment to be

supplied from the fixed installation.

Note – Examples include household, office, and laboratory appliances.

OVERVOLTAGE CATEGORY III

Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations.

Note – Examples include switches in the fixed installation and some equipment for industrial

use with permanent connection to the fixed installation.

OVERVOLTAGE CATEGORY IV

Equipment of OVERVOLTAGE CATEGORY IV is for use at the origin of the installation.

Note – Examples include electricity meters and primary over-current protection equipment

WARNING

CAUTION

MAX

1000V

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SAFETY INSTRUCTIONS

This meter has been designed for safe use, but must be operated with caution. The rules

listed below must be carefully followed for safe operation.

1. NEVER apply voltage or current to the meter that exceeds the specified maximum:

Input Protection Limits

Function Maximum Input

V DC or V AC 1000VDC/AC rms

mA AC/DC 500mA 1000V fast acting fuse

A AC/DC 10A 1000V fast acting fuse (20A for 30 seconds

max every 15 minutes)

Frequency, Resistance, Capacitance,

Duty Cycle, Diode Test, Continuity 1000VDC/AC rms

Temperature 1000VDC/AC rms

Surge Protection: 8kV peak per IEC 61010

2. USE EXTREME CAUTION when working with high voltages.

3. DO NOT measure voltage if the voltage on the "COM" input jack exceeds 1000V above

earth ground.

4. NEVER connect the meter leads across a voltage source while the function switch is in

the current, resistance, or diode mode. Doing so can damage the meter.

5. ALWAYS discharge filter capacitors in power supplies and disconnect the power when

making resistance or diode tests.

6. ALWAYS turn off the power and disconnect the test leads before opening the covers to

replace the fuse or batteries.

7. NEVER operate the meter unless the back cover and the battery and fuse covers are in

place and fastened securely.

8. If the equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

4 EX540-EN V1.2 7/10

Controls and Jacks

1. 40,000 count LCD display

2. STORE(<RECALL) button

3. MAX/MIN (_)button

4. MODE button

5. RANGE(SETUP) button

6. Function switch

7. mA, µA and 10A input jacks

8. COM input jack

9. Positive input jack

10. Backlight button

11. EXIT(AC+DC) button

12. HOLD(PEAKHOLD>) button

13. REL(+) button

Note: Tilt stand and battery compartment are on rear of unit.

Symbols and Annunciators

•))) Continuity

Diode test

Battery status

n nano (10-9) (capacitance)

µ micro (10-6) (amps, cap)

m milli (10-3) (volts, amps)

A Amps

k kilo (103) (ohms)

F Farads (capacitance)

M mega (106) (ohms) RF transmitter active

Ω Ohms PEAK Peak Hold

Hz Hertz (frequency) V Volts

% Percent (duty ratio) Relative

AC Alternating current AUTO Autoranging

DC Direct current HOLD Display hold

ºF Degrees Fahrenheit ºC Degrees Centigrade

MAX Maximum MIN Minimum

N0. Serial number S second

SET Set up parameter AC+DC Alternating current + Direct current

TRMS True RMS STO Store

RCL Recall AUTO Auto Range

Auto Power off enabled Backlight

5 EX540-EN V1.2 7/10

Operating Instructions

WARNING: Risk of electrocution. High-voltage circuits, both AC and DC, are very

dangerous and should be measured with great care.

1. ALWAYS turn the function switch to the OFF position when the meter is not in use.

2. If “OL” appears in the display during a measurement, the value exceeds the range

you have selected. Change to a higher range.

DC VOLTAGE MEASUREMENTS

CAUTION: Do not measure DC voltages if a motor on the circuit is being switched ON or

OFF. Large voltage surges may occur that can damage the meter.

1. Set the function switch to the VDC position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive Vjack.

3. Touch the black test probe tip to the negative side of the circuit.

Touch the red test probe tip to the positive side of the circuit.

4. Read the voltage in the display.

AC VOLTAGE (FREQUENCY, DUTY CYCLE) MEASUREMENTS

WARNING: Risk of Electrocution. The probe tips may not be long enough to contact the

live parts inside some 240V outlets for appliances because the contacts are recessed

deep in the outlets. As a result, the reading may show 0 volts when the outlet actually has

voltage on it. Make sure the probe tips are touching the metal contacts inside the outlet

before assuming that no voltage is present.

CAUTION: Do not measure AC voltages if a motor on the circuit is being switched ON or

OFF. Large voltage surges may occur that can damage the meter.

1. Set the function switch to the VAC/Hz/% position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert red test lead banana plug into the positive Vjack.

3. Touch the black test probe tip to the neutral side of the circuit.

Touch the red test probe tip to the “hot” side of the circuit.

4. Read the voltage in the main display and the frequency in the right

auxiliary display

5. Press the MODE button to indicate “Hz”.

6. Read the frequency in the main display.

7. Press the MODE button again to indicate “%”.

8. Read the % of duty cycle in the main display.

9. With ACV in the main display, press EXIT for 2 seconds to measure AC+DC.

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mV VOLTAGE MEASUREMENTS

CAUTION: Do not measure mV voltages if a motor on the circuit is being switched ON

or OFF. Large voltage surges may occur that can damage the meter.

1. Set the function switch to the mV position.

2. Press the MODE button to indicate “DC”or ““AC ”, or in AC range press

EXIT for two seconds and chose ”AC+DC”

3. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive Vjack.

4. Touch the black test probe tip to the negative side of the circuit. Touch

the red test probe tip to the positive side of the circuit.

5. Read the mV voltage in the main display.

6. With AC mV in the main display, press EXIT for 2 seconds to measure

AC+DC.

DC CURRENT MEASUREMENTS

CAUTION: Do not make 20A current measurements for longer than 30 seconds.

Exceeding 30 seconds may cause damage to the meter and/or the test leads.

1. Insert the black test lead banana plug into the negative COM jack.

2. For current measurements up to 4000µA DC, set the function switch to

the µA position and insert the red test lead banana plug into the µA/mA

jack.

3. For current measurements up to 400mA DC, set the function switch to

the mA position and insert the red test lead banana plug into the µA/mA

jack.

4. For current measurements up to 20A DC, set the function switch to the

10A/HZ/% position and insert the red test lead banana plug into the 10A

jack.

5. Press the MODE button to indicate “DC” on the display.

6. Remove power from the circuit under test, then open up the circuit at the

point where you wish to measure current.

7. Touch the black test probe tip to the negative side of the circuit.

Touch the red test probe tip to the positive side of the circuit.

8. Apply power to the circuit.

9. Read the current in the display.

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AC CURRENT (FREQUENCY, DUTY CYCLE) MEASUREMENTS

CAUTION: Do not make 20A current measurements for longer than 30 seconds.

Exceeding 30 seconds may cause damage to the meter and/or the test leads.

1. Insert the black test lead banana plug into the negative COM jack.

2. For current measurements up to 4000µA AC, set the function switch to

the µA position and insert the red test lead banana plug into the µA/mA

jack.

3. For current measurements up to 400mA AC, set the function switch to

the mA position and insert the red test lead banana plug into the µA/mA

jack.

4. For current measurements up to 20A AC, set the function switch to the

10A/HZ/% position and insert the red test lead banana plug into the 10A

jack.

5. Press the MODE button to indicate “AC” on the display.

6. Remove power from the circuit under test, then open up the circuit at the

point where you wish to measure current.

7. Touch the black test probe tip to the neutral side of the circuit.

Touch the red test probe tip to the “hot” side of the circuit.

8. Apply power to the circuit.

9. Read the current in the display. In the 10AAC range, right auxiliary display frequency.

10. Press and hold the MODE button to indicate “Hz”.

11. Read the frequency in the display.

12. Momentarily press the MODE button again to indicate “%”.

13. Read the % duty cycle in the display.

14. Press and hold the MODE button to return to current measurement.

10. With ACA in the main display, press EXIT for 2 seconds to measure AC+DC.

RESISTANCE MEASUREMENTS

WARNING: To avoid electric shock, disconnect power to the unit under test and

discharge all capacitors before taking any resistance measurements. Remove the

batteries and unplug the line cords.

1. Set the function switch to the Ω CAP position.

2. Insert the black test lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive Ωjack.

3. Press the MODE button to indicate “Ω” on the display.

4. Touch the test probe tips across the circuit or part under test. It is best

to disconnect one side of the part under test so the rest of the circuit will

not interfere with the resistance reading.

5. Read the resistance in the display.

8 EX540-EN V1.2 7/10

CONTINUITY CHECK

WARNING: To avoid electric shock, never measure continuity on circuits or wires that

have voltage on them.

1. Set the function switch to the ΩCAP position.

2. Insert the black lead banana plug into the negative COM jack.

Insert the red test lead banana plug into the positive Ωjack.

3. Press the MODE button to indicate“ "and “Ω”on the display

4. Touch the test probe tips to the circuit or wire you wish to check.

5. If the resistance is less than approximately 35Ω, the audible signal will

sound. If the circuit is open, the display will indicate “OL”.

DIODE TEST

1. Set the function switch to the ΩCAP position.

2. Insert the black test lead banana plug into the negative COM jack and

the red test lead banana plug into the positive Vjack.

3. Press the MODE button to indicate“ “ and “V” on the display.

4. Touch the test probes to the diode under test. Forward voltage will

typically indicate 0.400 to 0.700V. Reverse voltage will indicate “OL”.

Shorted devices will indicate near 0V and an open device will indicate

“OL” in both polarities.

CAPACITANCE MEASUREMENTS

WARNING: To avoid electric shock, disconnect power to the unit under test and

discharge all capacitors before taking any capacitance measurements. Remove the

batteries and unplug the line cords.

1. Set the rotary function switch to the ΩCAP position.

2. Insert the black test lead banana plug into the negative COM jack.

3. Insert the red test lead banana plug into the positive Vjack.

4. Press the MODE button to indicate “F”

5. Touch the test leads to the capacitor to be tested.

6. Read the capacitance value in the display

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TEMPERATURE MEASUREMENTS

1. Set the function switch to the Temp position.

2. Insert the Temperature Probe into the input jacks, making sure to

observe the correct polarity.

3. Press the MODE button to indicate “ºF” or “ºC”

4. Touch the Temperature Probe head to the part whose temperature

you wish to measure. Keep the probe touching the part under test

until the reading stabilizes (about 30 seconds).

5. Read the temperature in the display.

Note: The temperature probe is fitted with a type K mini connector. A mini connector to

banana connector adaptor is supplied for connection to the input banana jacks.

FREQUENCY (DUTY CYCLE) MEASUREMENTS (ELECTRONIC)

1. Set the rotary function switch to the Hz/% position.

2. Insert the black lead banana plug into the negative COM jack and the red test lead

banana plug into the positive Hz jack.

3. Touch the test probe tips to the circuit under test.

4. Read the frequency on the display.

5. Press the MODE button to indicate “%”.

6. Read the % duty cycle in the display.

% 4 – 20mA MEASUREMENTS

1. Set up and connect as described for DC mA measurements.

2. Set the rotary function switch to the 4-20mA% position.

3. The meter will display loop current as a % with 0mA=-25%, 4mA=0%, 20mA=100%,

and 24mA=125%.

AUTORANGING/MANUAL RANGE SELECTION

When the meter is first turned on, it automatically goes into AutoRanging. This

automatically selects the best range for the measurements being made and is generally

the best mode for most measurements. For measurement situations requiring that a range

be manually selected, perform the following:

1. Press the RANGE key. The “AUTO” display indicator will turn off.

2. Press the RANGE key to step through the available ranges until you select the range

you want.

3. To exit the Manual Ranging mode and return to Autoranging, press EXIT

Note: Manual ranging does not apply for the Temperature functions.

MAX/MIN

1. Press the MAX/MIN key to activate the MAX/MIN recording mode. The display icon

"MAX" will appear. The meterleft auxiliary displaywill display and hold the maximum

reading and will update only when a new “max” occurs.The display icon "MIN" will

appear. The right auxiliary displaymeter will display and hold the minimum reading

and will update only when a new “min” occurs.

2. To exit MAX/MIN mode press EXIT

10 EX540-EN V1.2 7/10

RELATIVE MODE

The relative measurement feature allows you to make measurements relative to a stored

reference value. A reference voltage, current, etc. can be stored and measurements made

in comparison to that value. The displayed value is the difference between the reference

value and the measured value.

1. Perform the measurement as described in the operating instructions.

2. Press the REL button to store the reading in the display and the "▲" indicator will

appear on the display.

3. The Right auxiliary display displays the initial reading (the stored value)

4. The Left auxiliary display displays the actual currently measured value.

5. Main display displays the Relative value (currently measured value minus the stored

value).

DISPLAY BACKLIGHT

Press the key to turn the backlight on. The backlight will automatically turn off after

SET time. Press the EXIT button to exit the backlight on mode.

HOLD

The hold function freezes the reading in the display. Press the HOLD key momentarily to

activate or to exit the HOLD function.

PEAK HOLD

The Peak Hold function captures the peak AC or DC voltage or current. The meter can

capture negative or positive peaks as fast as 1 millisecond in duration. Momentarily press

the PEAK button, “PEAK” and “MAX” will display in left auxiliary display. MIN” will

display in right auxiliary display. The meter will update the dispay each time a lower

negative peak occurs. Press the EXIT button to exit the PEAK HOLD mode. Auto Power

Off feature will be disabled automatically in this mode.

DATA STORAGE

1. Set the function switch to the measurement function desired.

2. Press the STORE button to enter the STORE function. The left upper aux display

indicates the current storage location (0000 to 9999). New measurements will begin

storing into the next location.

3. Press the PEAKHOLD button to change into the initial storage number 0000. (Press it

again to change back). On the right upper aux display shows XXXX which states how

many current storage locations are used.

4. Press STORE button again to enter into recording interval time set up function.

5. The left upper aux display indicates 0000 S, which is the recording sample rate; use

the + & - buttons to select the sample rate desired (0 to 255 sec)

6. Set the sample rate to 0000 S for manual recording. In this mode, each press of the

STORE button will save one measurement reading.

7. Set the sample rate to 1 to 255 S for automatic recording. In this mode, pressing the

STORE button will start data recording at the set sample rate.

8. Press the EXIT button to end the recording session.

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