Exmark Quest 42 User manual

FormNo.4501-514RevA

InstallationInstructions

MulchKitQuest®42

KitNo.116-9414

ForSerialNos.313,000,000&Higher

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure1)isusedbothinthis

instructionsheetandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoidaccidents

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

Figure1

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformationwhich

alertsyoutounsafeactionsorsituationsandwillbefollowed

bythewordDANGER,WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.Indicatesan

imminentlyhazardoussituationwhich,ifnotavoided,Will

resultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.Indicates

apotentiallyhazardoussituationwhich,ifnotavoided,Could

resultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.Indicates

apotentiallyhazardoussituationwhich,ifnotavoided,May

resultinminorormoderateinjury.

Thismanualusestwootherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

WARNING

Whilemaintenanceoradjustmentsarebeingmade,

someonecouldstarttheengine.Accidentalstarting

oftheenginecouldseriouslyinjureyouorother

bystanders.

Removethekeyfromtheignitionswitch,engage

parkingbrake,andpullthewire(s)offthespark

plug(s)beforeyoudoanymaintenance.Alsopush

thewire(s)asidesoitdoesnotaccidentallycontact

thesparkplug(s).

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

IndustrialParkBox808

Beatrice,NE68310

www.Exmark.comOriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*4501-514*A

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ItemPartNo.DescriptionQtyItemPartNo.DescriptionQty

1121-5691-03Asm-Bafe143230-1Bolt-Carriage5/16-18x3/41

2106-2247-03Blade25104-8300Nut-Nyloc5/16-18Flg6

3121-5690-03Asm-Kicker1

Figure2

InstallationInstructions

1.Makesureallmovingpartshavestopped,parkingbrake

isengaged,andthekeyhasbeenremoved.

2.Raisethefrontendofthemachineandsupportwith

jackstands.

CAUTION

Raisingthemowerforserviceormaintenance

relyingsolelyonmechanicalorhydraulic

jackscouldbedangerous.Themechanicalor

hydraulicjacksmaynotbeenoughsupport

ormaymalfunctionallowingtheunittofall,

whichcouldcauseinjury.

DoNotrelysolelyonmechanicalorhydraulic

jacksforsupport.Useadequatejackstands

orequivalentsupport.

3.Ifthemowerhasbeenused,scrapetheundersideof

themowerdeckclean.

4.Removeandretaintheexistingbladesfromtheunit.

Keepthehardwaretoinstallthemulchblades.

5.Removeandretaintheexistingdischargebafeand

mountinghardwareasshowninFigure3.

Note:Retainthedischargebafeforreuseifthe

mulchkitisremoved.

G01801 1

Figure3

1.Existingdischargebafe

6.Reinstallthemountinghardware,fromstep5,into

theholesinthedeckwherethedischargebafewas

installed.

WARNING

Openholesinthemowerexposeyouand

otherstothrowndebriswhichcancause

severeinjury.

•Neveroperatethemowerwithouthardware

mountedinallholesinthemowerhousing.

•Installthehardwareinthemountingholes

whenyouremovethemulchingbafe.

7.LooselyinstallthebafeassemblytotheRHsideof

themowerdeckusing5/16-18x3/4inchcarriagebolt

andtwo5/16inchangenutsasshowninFigure2and

Figure4.

G018012

Figure4

Dischargedeectorremovedforclarity

1.5/16inchangenut3.5/16-18x3/4inchcarriage

bolt

2.Bafeassembly4.Weldedpost

8.Removethetwoplugboltsandnutsfromthedeckas

showninFigure5.

G018650

Figure5

1.Kickerplate3.Removeplugboltsand

nuts

2.5/16inchangenut

9.SecurethekickerplatetotheLHsideofthemower

deckusingfour5/16inchangenutsasshownin

Figure2andFigure5.

10.Tightenallhardware.

11.InstallthemulchingbladesasstatedintheOperator’s

manual.

WARNING

Incorrectinstallationofthebladeor

componentsusedtoretainthebladecan

bedangerous.Failuretousealloriginal

componentsandassembledasshowncould

allowabladeorbladecomponenttobethrown

outfromunderthedeckresultinginserious

personalinjuryordeath.

AlwaysinstalltheoriginalExmarkblades

andbladeretaininghardwareasshowninthe

Operator’smanual.

Note:RefertotheOperator’smanualforblade

maintenance.

12.Carefullyremovethejackstandsandlowertheunit

totheground.Reinstallthesparkplugcable(s)and

ignitionkey.YourExmarkunithassuccessfullybeen

convertedtoamulchingmower.

ConvertingBacktoSide

Discharge

1.Safelyremovethekickerplateandbafeassembly.

2.Reinstallthedischargebafe.

3.Plugallopenholesinthedeck.

4.Replacethemulchbladeswithstandardbladesasstated

intheOperator’smanual.

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