Exmark 142-6386 Manual

COLLECTIONSYSTEM

142-6386,142-6387,142-6388

SetupInstructions

ForBaggerSerialNos.408,644,346&Higher

(TotQuestUnitsSerialNos.408,644,346&Higher)

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.Partnumbersnotshownareavailableonthedealer

extranet.

DealerPack

PartNo.DescriptionQty.Use

—Bolt(3/8x1inch)4

—Locknut(3/8inch)6

—Bracket-Mounting,Leftweight1

—Bracket-Mounting,Rightweight1

—Washer2

—Bolt(5/8x2-3/4inches)2

—Weight-Suitcase6

Installtheweights.

—Bracket-Stabilizer1

—Bolt-Carriage(5/16x3/4inch)2

—Locknut(5/16inch)4

—Self-tappingscrew(5/16x3/4inch)2

—Bolt(5/16x1inch)2

—Frame-Pivot1

—Hairpincotter2

—Rod2

—Washer2

Installtheattachmentmount

—Latchrod1

—Hairpincotter1Installthelatchrod.

—Baggertop1

—Baggerscreen1

Assemblethebaggertop–AllDeck

Sizes.

—GrassBag2

—Upperbaggertube1

—Pivotbracket2

—Bolt(5/16x1inch)4

—Nut(5/16inch)4

Installthebaggertop.

—Chute1

—Bafe(50-inchdecksonly)1Installthechute–Alldecksizes.

—AttachingtheDischargeTube–All

DeckSizes

—Fillouttheonlinewarrantyregistration

form.

LiteraturePack

Manual-Operator's

415IndustrialRow

Beatrice,NE68310

PartNo.4505-498Rev.A

PrintedintheMexico.

AllRightsReserved*4505-498*A

InstallingtheWeights

CAUTION

Thebaggerchangestheweightdistributionofthe

machine.Operatingthemachinewithoutthefront

weightsmaycauseanunstableconditionwhich

couldresultinalossofcontrol.

Ensurethefrontweightsareproperlyinstalled

beforeoperatingthemachinewiththebagger

attachment.

1.Installtheweight-mountingbracketstotheunder

sideoftheframeusingtwo3/8x1inchboltsand

two3/8inchlocknuts.

g299192

Figure1

Casterforkandwheelnotshownforclarity.

1.Frontrightcaster4.Rightmountingbracket

2.Forwardhole(rightside

shown)

5.3/8x1inchbolt

3.Locknut(3/8inch)

2.Installthesuitcaseweightstotheweightmounting

bracketsusingtwo5/8x23/4inchbolts,two

washers,andtwo3/8inchlocknuts.

g299244

Figure2

1.Spacer3.Suitcaseweights

2.3/8inchlocknut4.5/8x23/4inchbolt

3.Onceyouhaveinstalledalltheweightsandbrackets,

ensurethatallthefastenersaretight.Tightenas

necessary.

Important:Wheneveryouremovethebagger

attachment,remembertoremovethefront

weightstoreturntheproperstabilitytothe

machine.

InstallingtheAttachmentMount

1.Installthestabilizerbrackettotheengineguardusing

two5/16x3/4inchcarriageboltsandtwo5/16

inchlocknut(Figure3).

g300204

Figure3

1.5/16x3/4inchcarriage

bolt

2.5/16inchlocknut

2.Installthepivotframetothemachineframeas

showninFigure4.Securethepivotframetothe

machineframeusingtwo5/16x1inchboltsand

two5/16inchlocknuts.

g300205

Figure4

1.Locknut(5/16inch)2.Bolt(5/16x1inch)

3.Securethepivotframetothebottomofthemachine

frameusingtwo5/16x3/4inchself-tappingscrews

asshowninFigure5.

g300206

Figure5

1.5/16x3/4inchself-tappingscrew

4.Installthebent,aredendofarodintothekeyed

slotintheleftsideofthemachineframe,andmove

therodrearwardtoseatitintheframe(Figure6).

Note:Repeatthisstepfortherightsideofthe

machine.

g300207

Figure6

5.Insertthebentendsoftherodsintotheattachment

mountasshowninFigure6andsecuretheendof

eachrodwithawasherandhairpincotter.

InstallingtheLatchRod

Installthelatchrodwithahairpincotter(Figure7).

g033027

Figure7

1.Hairpincotter2.Latchrod

AssemblingtheBaggerTop—

AllDeckSizes

Turnthebaggertopover.Installthescreenasshownin

Figure8soitslopesdowntowardthecollectionbags.

Makesurethescreenssnapintoplaceandthetabs

engagethebaggertop.

g005666

Figure8

1.Baggertop3.Screentab

2.Screen4.Slotinbaggertop

InstallingtheBaggerTop

1.Installthebaggertoptothebaggerframe.

2.Installthepivotbracketsontothepivotframe

(Figure6).

3.Securethebaggertoptothepivotbracketswithfour

5/16x1inchboltsandfour5/16inchnuts.

Note:Thebaggertopiseasiertoinstalliftwo

peopleworktogether.

g300208

Figure9

1.Baggerposts3.Nuts(5/16inch)

2.Bolts(5/16x1inch)

4.Liftthebaggertopandinstallthebagsbyslidingthe

bagframehooksontotheretainingbrackets.

g300378

Figure10

5.Lowerthebaggertopontothebags.

g207349

Figure11

6.Installtheupperbaggertubebyinsertingthecurved

endintotheopeninginthebaggertop.Makesure

thearedendwiththeretentionpostispointing

downandforwardinpreparationtobematedwith

theFinishingKit.

7.Aligntheholeintherubberhoodlatchwiththe

hoodrod.

g018363

Figure12

1.Rubberhoodlatch3.Latchedposition

2.Hoodrodend

8.Pushthehoodlatchovertheendofthelatchrodas

showninFigure12.

InstallingtheChute–

AllDeckSizes

WARNING

Anuncovereddischargeopeningcouldallowthe

lawnmowertothrowobjectsintheoperatoror

bystander'sdirectionandresultinseriousinjury.

Also,contactwiththebladecouldoccur.

Neveroperatethelawnmowerunlessyouinstall

acoverplate,amulchplate,oragrasschuteand

catcher.

1.Raisethedischargedeector.

2.For34,42,54InchDecks:ProceedtoStep3.

For50InchDeck:

A.Removeandretaintheexistingbafeandits

mountinghardwarefromthemachine.

g299303

Figure13

B.Installthenewsmallbafetothemowerdeck

atthesamelocationasthepreviouslyremoved

bafeasshowninFigure14.

g299302

Figure14

C.Rotatethebafeuntilitmakescontactwiththe

mowerdeck.

g300212

Figure15

3.Tiltthechuteandinstallthepinintotheholeonthe

mowerdeckasshowninFigure16.

g300377

Figure16

4.Pivotthechutebackandtowardthedecksothe

chuteisushwiththemowerdeck.

Note:Ensurethattheretaininghooklatchonthe

chuteisliftedsothechuteopeningmountsushto

thedeck.

5.Onthetopofthechute,engagetheretaininghook

latcharoundthepivotrodofthedeectorassembly.

g300375

Figure17

6.Securethechutetothedeck.Hooktheexiblelatch

onthechutetotheretainingclaspweldedonthe

mowerdecktotherearoftheopening.

g299268

Figure18

AttachingtheDischargeTube–

AllDeckSizes

1.Slidethecurvedendofthedischargetubeintothe

openinginthebaggertop.

g010641

Figure19

1.Dischargetube,curved

end

4.Peg

2.Openinginbaggertop5.Rubberstrap

3.Dischargetube,aredend

2.Slidethearedendofthedischargetubeoverthe

endofthechute.Movetherubberretainingstrapon

thechutesnapsoverthepegonthedischargetube

tosecureit(seeFigure19).

FillOutWarrantyRegistration

Form

Fillouttheonlinewarrantyregistrationform.

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