Excellent HLPA07D543B User manual

Excellent

“The Name Defines The Quality”

Excellent Inverters

Operation Manual

We are your excellent choice

C -17, PAWANA INDUSTRIAL ESTATE, T 204, MIDC - BHOSARI, PUNE 411026

Tel: 7119505 / Fax: 020 - 7119405,

Automation & Control Systems

E-mail : acsindia@ vsnl.com

Visit us at : www.acs-india.com

CONTENTS

1.Introduction----------------------------------------------------------------------------------

1.1 Conformation upon delivery---------------------------------------------------------------------

1.2 Nameplate information----------------------------------------------------------------------------

2. Safety And Precautions ----------------------------------------------------------------

2.1 Before delivery the current----------------------------------------------------------------------

2.2 In delivery of current------------------------------------------------------------------------------

2.3 In running condition-------------------------------------------------------------------------------

3. Standard Specifications----------------------------------------------------------------

3.1 Individual specification----------------------------------------------------------------------------

3.2 Common specification----------------------------------------------------------------------------

4. Storage And Installation----------------------------------------------------------------

4.1 Storage-----------------------------------------------------------------------------------------------

4.2 In working condition-------------------------------------------------------------------------------

4.3 Positioning-------------------------------------------------------------------------------------------

5. Wiring----------------------------------------------------------------------------------------

5.1 Main circuit schematic diagram----------------------------------------------------------------

5.2 Terminals--------------------------------------------------------------------------------------------

5.3 Standard connection diagram------------------------------------------------------------------

5.4 Caution on wiring----------------------------------------------------------------------------------

6. Description Of Digital Operator------------------------------------------------------

6.1 Display status--------------------------------------------------------------------------------------

6.2 Explanation of programming the parameter------------------------------------------------

7. Trial Operator Procedure---------------------------------------------------------------

8. Function List-------------------------------------------------------------------------------

9. Detail Explanation Of Function------------------------------------------------------

10 .Maintenance, Inspection And Troubleshooting-------------------------------

10.1 Precaution about main an d inspection-----------------------------------------------------

10.2 Period main and inspection item-------------------------------------------------------------

10.3 Error inspection and its troubleshooting----------------------------------------------------

10.4 Troubleshooting-----------------------------------------------------------------------------------

11. Peripherals Devices And Specifications Of Option--------------------------

11.1 Peripheral devices-------------------------------------------------------------------------------

11.2 Proper specification of option-----------------------------------------------------------------

12. Appendices--------------------------------------------------------------------------------

12.1 Appendices demonstrations-------------------------------------------------------------------

12.2 Record and feedback from the user---------------------------------------------------------

Page no.

1. Introduction

Thank you for purchasing our high quality Excellent HLP series inverter.Before installation

and operation, please read the instruction in this manual throughly. For your safety, the

product should only be installed, tested and programmed by professional personnel. If

you have any questions or problem, please contact our local agency. The information

contained in this manual is subject to change without notice.

WARNING indicates precautions that, if not avoided, could result in death or serious

injury to personnel.

CAUTION indicates precautions that, if not avoided, could result in minor or

moderate injury to personnel and damage to equipment.

WARNING

1.Always turn off the input power supply before wiring.

2.Do not touch any inner part of the inverter when the Charging lamp is still on, shortly

after the AC power is cut off.

3.Do not check signals while the inverter is running.

4.Do not attempt to modify or alter the inverter by yourself, doing so can result in electrical

shock or injury or even explosion.

5. Be sure to ground the E terminals.

1.Do not perform voltage withstand tests on the inverter.

2.Never connect the AC main circuit power supply to output terminals U.V and W.

3.This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static

control precautions are required when installing, testing, or servicing this assembly.

Component damage may result if ESD control procedures are not followed.

4.Installation, testing and maintenance must be performed by professional person.

5.The inverter should be discarded as industrial waste. Avoid burning.

CAUTION

1.1 Receiving

Before unpacking please check the following:

1. Inspect the entire exterior of the inverter to see if , there are any scratches or other

damage resulting from shipping.

2. Check if there is an inverter and an operation manual in the packages as soon as you

open the package.

3. Check the model on the nameplate on the side of the inverter to see if this is the right

model you want.

4. Check if there is something is wrong on the inner parts, wiring and circuit board.

5. Use a screwdriver to other tools to check for tightness.

6. Check if there is any other things in the machine.

7. Check if the operator buttons are all right.

8. Check if the optional device you ordered is contained in it.

9. Check if there is a certificate of qualification and warranty card.

MODEL : HLPA07D543B

INPUT : 3PH415V50Hz

OUTPUT : 3PH415V17.5A7.5KW

FREQ-RANGE : 0.5-400Hz

EXCELLENT DRIVES

1.2 Nameplate information:

2. Safety precautions

2.1Before delivery of Current

CAUTION

1. This symbol is of ground terminal, make sure to ground it properly

2. Do not connect electromagnetic switches or contactors to the output circuit.

Marked edges RED

E(Circuit terminal)

WARNING

1. R.S.T terminals are power input terminals, never mix them with the U.V.W terminals

Be sure that the wiring of the main circuit is correct.

CAUTION

===

1.Always hold the case when carrying the inverter. If the inverter is held by its cover, the

main body of the inverter may fall, possibly resulting in injury.

2.Mount the inverter to a metal or other noncombustible material.

3.Install the inverter in a safe site, avoid high temperature, direct sunlight, humidity air or water.

4.Keep the inverter from the reach of children.

5.Install a cooling fan or other cooling device when installing more than one inverter in the

same enclosure so that the temperature of the air entering the inverter is below 40 C

6. Check whether the front cover is attached before turning on the power supply. Do not

install the inverter in a space with explosive gas.

7. If the inverter is used at or above seal

level, the cooling efficiency will be worse,

so please run it downgraded.

8. Do not connect contactors and related

capacitor or

voltage dependent resistor

etc, to the output circuits

9. If it is must to connect such devices, be

sure to guarantee no voltage or current

supplied to output when operating these

devices. Otherwise, it will result in

damage to the inverter. The installation

diagram for this is forbidden.

Model:

400

WARNING

Never add or remove motor while it is running. Surge current, if created, will cause damage to

the inverter, even may cause burning of the main circuit.

2.3 In running condition

1.Never remove the front cover of the inverter while it is running.

2.Do not come close to the machine when the fault restart function is used. If the alarm is

cleared, the machine may start moving suddenly.

3.The function of the STOP button can only br available after setting. It is different from the

emergency stop button. Please note.

CAUTION

1.Do not touch the heat sink, braking resistor, or braking resistor unit. These can become very

hot.

2.Be sure that the motor and machine is within the applicable ranges before starting the

operation.

3.Do not check the power signals while the inverter is running.

4.Be careful when changing inverter settings. The inverter has been preset to factory setting.

5.Do consider the noise, vibration, and the speed limit of the motor and mechanical devices

when the inverter is running at or above the frequency of 50Hz.

3. Standard Specifications.

3.1 Individual Specifications.

MODEL Input voltage Power Driver

Capacity Output

Current Suitable

Motor

(KW) (KWA) (A) (KW)

HLPA00D423B

HLPA0D7523B

HLPA01D523B

HLPA02D223B

HLPA0D7543B

HLPA07D543B

HLPA005543B

220V 50Hz 0.4 1.0 2.5 0.4

220V 50Hz 0.75 2.0 5.0 0.75

220V 50Hz 1.5 2.8 7.0 1.5

220V 50Hz 2.2 4.0 10 2.2

3F400V 50Hz 0.75 2.2 2.7 0.75

HLPA01D543B 3F400V 50Hz 1.5 3.2 4.0 1.5

HLPA02D243B 3F400V 50Hz 2.2 4.0 5.0 2.2

HLPA03D743B 3F400V 50Hz 3.7 6.8 8.5 3.7

HLPA05D543B 3F400V 50Hz 5.5 10 12.5 5.5

3F400V 50Hz 7.5 14 17.5 7.5

HLPA001143B 3F400V 50Hz 11 19 24 11

HLPA001542B 3F400V 50Hz 15 26 33 15

HLPA18B543B 3F400V 50Hz 18.5 32 40 18.5

HLPA002243B 3F400V 50Hz 22 37 47 22

HLPA003043B 3F400V 50Hz 30 52 65 30

HLPA003743B 3F400V 50Hz 37 64 80 37

HLPA004543B 3F400V 50Hz 45 72 91 45

3F400V 50Hz 55 84 110 55

HLPA007543B 3F400V 50Hz 75 116 152 75

HLPA009043B 3F380V 50Hz 90 134 176 90

HLPA011043B 3F400V 50Hz 110 160 210 110

HLPA013243B 3F400V 50Hz 132 84 110 132

HLPA016043B 3F400V 50Hz 160 230 304 160

2.2 Common Specifications.

Control Method

Input Power Supply

Output frequency Range

Frequency Precision

Frequency Analog input

control

resolution Digital input

Output Resolution

Operating setting

Method

Analog setting

Method

Other function

Acceleration/Decel

time

Voltage/frequency

characteristics

Torque Control

Multi-function input

terminals

Multi-funciton output

terminals

Other functions

Digital Operator

monitor

Communication

Control

Ambient Temp

Ambient Humidity

Vibration

Instantaneous over

current

Over Load

Motor Overload

protection

PWM

415V Power Supply: 415+15%

220V Power Supply: 220+15%

0.10~400.00Hz

Within 0.1% of max. output frequency(25 C (53 F)+

10 C(+21.2 F)) during analog input & within 0.01% of the

set output frequency( )

during digital input

1% of Max operating frequency

0.01Hz

0.01 Hz

Press or 10 set

0-5V/0-10V, 4-20mA/0-20mA

frequency upper/lower limit, starting frequency stopping

frequency, three skip frequencies can be individually set.

Counter setting etc.

Four selectable combinations of independent acceleration

and deceleration setting Range: 0.1sec to 6500sec.

Set V/F curve at will.

Max Torque upto 10.0% max output voltage .The starting

torque can reach 150% of max output voltage at 1.0Hz.

6 multi-function input terminals for 8 multi-speed, counter

4 Accel/Decel time select, UP/DOWN command, external

emergency stop.

5 multifunction output terminals for the displaying and

warning of no- running, zero speed, counting and external

fault information.

Decelerating stop or self-stop, DC brake, auto restart

tracking, easy PLC auto energy-saving adjustable carrier

Frequency(Max 20KHz) etc.

Frequency command, output frequency, speed output

current, output voltage. DC bus voltage and of rotation.

Rs485

-10 C(-21.2 F) to 40 C(+84.8 F)

0-95% RH(relative humidity).

0.5G (0.5 x 9.8 = 4.9 m/s) or lower.

Approx. 200% rate current.

Inverter: 150% 1 minute

electronic thermal overload relay..

Storage & Installation

Storage

This product must be stored in its package box before installation. Pay special

attention to the followings when in shortages

1. It must be stored in a dry place without rubbish or dust

2. The suitable temperature for storage is between-20 C and + 65 C

3. The relative humidity required is 0-95%, no condensation.

4. There is no corrosive gas or liquid.

5. It’s better to lay the inverter in its original package on a shelf.

Location

Note: The working conditions of the inverter will affect its services life, please

install the inverter under the following conditions.

1. Ambient operating temperature -10 C to 40 C.

2. IP rating: IP 20 for all models

3. Protected from rain & moisture.

4. Shielded from direct sunshine.

5. Free from metallic particles and corrosive gas.

6. Free from excessive vibration.

4.3 Positioning

1. There must be enough space left around the inverter for easy maintenance and

effective ventilation .See diagram 1

2. The inverter must be installed with heat sink ribs oriented vertically for effective

ventilation.

3. If there is any instability when installing the inverter, please put a flat board under

the inverter bottom base and install again .If the inverter is installed on a loose

surface, stress may cause damage in main circuit.

4. The inverter should be installed on non-combustible materials, such as iron plates

5. If several inverter are installed together in one cabinet, please add heat

dissipation plates and provide enough space between the inverters.

Caution

War ni ng

********

*********

5 Wiring

5.1 Main circuit schematic diagram

Excellent

Caution

Warning

************

********

1. Power supply: Verify that the inverter rated

voltage coincides with AC power supply voltage.

2. Fuse breaker or ground fault interrupter.

3.Magnetic contactor

Note: Don’t use the magnetic contactor as the

power supply on/off to the inverter.

4.AC reactor for power factor improvement

5.Excellent - inverter

6. 3 phase squirrel cage induction motor.

E R S T U V W P Pr

E R S T U V W P1P Pr

R S T E P N U V W

HLPA00D423B-HLPA02D223B

HLPA0D7543B-HLPA03D743B

HLPA05D543B-HLPA07D543B

HLPA001143B-HLPA030043B

FA FB FC EV SPL SMP SPH RST DCM REV FOR

KA KB UPF DRV +10 VI AI ACM AM RS- RS+

Control circuit terminals arrangement

FA FB FC KA KB IPV UPF DRV DCM SPL SPM SPH RST REV FOR +10 VI AI ACM AM RS- RS+

HLPA00D423B HLPA01D523B HLPA0D7543B HLPA02D243B

HLPA02D22B HLPA03D743B HLPA07543B

UPF DRV FOR REV DCM RST SPH SPM SPL P24 AM ACM AI VI +10 EKB EKA EFC EFB EFA

HLPA02D22B HLPA03D743B HLPA07543B

5.2 Terminals

5.2.1 Main circuit Terminals Arrangement

Functional description of main circuit terminals

SYMBOL FUNCTION DESCRIPTION

R.S.T input terminal of AC line power

P.Pr External braking resistor terminals

P .P1 External DC reactor terminals

P.N External Braking unit terminals

U.V.W. Output terminals to motor

E Ground terminal.

Functional description of control circuit terminals

Symbol Functions Factory setting

FOR Multi -Function input 1 Forward run

REV Multi -Function input 2 Reverse run

RST Multi -Function input 3 Reset

SPH Multi-Function input 4 High Speed

SPM Multi-Function input 5 Medium Speed

SPL Multi -Function input 6 Low Speed

DCM Ground common for input

terminals

EV(IPV) + 12V power supply Max output current 200mA

P24 +24V power supply Max output current 200mA

+10 Power supply for analog frequency +10V

VI Analog frequency reference 0 ~+10Vcorresponding to

input(voltage) highest operating frequency

AI Analog frequency reference input 4~20m

(current)

ACM Common for analog input signal

DRV Multi -function output terminal 1 Optical couple output DC

24V/100mA

UPF Multi-funcation output terminal 2

FA(EFA), Fault relay output(N/O or

FB(EFB), Multi-funcation output terminal 3 N/C) 3 A/250VAC,3A/30VDC

FC(EFC)

KA(EKA) Multi-funcation output terminal 4 Fault relay output(N/O)

KB(KEB) 3A/250AC,3A/30VDC

AM Digital frequency output terminal 0-10V

RS+RS- RS-485 communications

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