ESTERS ELEKTRONIK FMP 1836 User manual

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

INSTRUCTION MANUAL IM 109-8008 E

Device: FMP 1836 - with LCD isplay

Frequency Trans ucer for limit value monitoring or

recognition of the irection of spee

Content: Instruction manual

Rev.-No.: IM 109 E V1.0-2019-01-25

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

User information

- Prior to installing the equipment or before attempting initial start-up, please read this manual

thoroughly.

- Please ensure to observe all information and warnings provided in this manual.

- The serial number of the equipment can be found on the identification plate. You will need this

information when ordering spare parts. The plate is attached to the outside of the device.

- Installation, start-up and maintenance may only be performed by an electrician. The local guidelines

of the place of installation have to be observed.

- Maintenance may only be performed under dead-voltage conditions for personal security reasons.

- In order of guarantee operational safety, only the manufacturer's original spare parts shall be

installed.

- Operating the equipment for purposes other than its intended use shall void all warranty claims and

product liability. Noncompliance with the intended use refers to but is not limited to improper

installation, start-up, operation, maintenance and neglecting the information provided in this

manual.

- The device must be integrated into the lightening protection concept of the plant.

Please ensure to operate this evice only in accor ance with this manual.

Departure from these instructions will voi an nullify all warranty claims an

jeopar izes the operating safety of the evice.

We reserve the right to engineering changes, which may necessitate deviations from the current data

provided in this manual. Should you require additional information or questions arise that are not

sufficiently covered in this manual, please contact us at the following address:

Imprint

Esters Elektronik GmbH

Hafenrandstr. 14

63741

Aschaffenburg

Tel.: +49 (0)

6021

–

4 807

Fax: +49

(0)

6021

–

4 807

eMail: [email protected]e

Internet: www.esters.de

This manual is protected by copyright.

Duplication or distribution is not permitted without express written approval.

Aschaffenburg

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

Table of content

1 Intro uction ___________________________________________________________________ 4

1.1 Operating instructions, general information ________________________________________ 4

1.2 Goods receipt inspection, transportation, storage ___________________________________ 4

2 Warranty ______________________________________________________________________ 4

3 General information _____________________________________________________________ 5

4 Installation / servicing / maintenance_______________________________________________ 6

5 Technical specifications __________________________________________________________ 6

.1 Input _______________________________________________________________________ 6

.2 Output ______________________________________________________________________ 6

.3 Relay _______________________________________________________________________ 7

.4 Types of limit values ___________________________________________________________ 7

. Electrical values ______________________________________________________________ 7

.6 Environmental influences _______________________________________________________ 7

.7 Mechanical values ____________________________________________________________ 8

.8 Display and housing ___________________________________________________________ 8

.9 Interface ____________________________________________________________________ 8

.10 Software ____________________________________________________________________ 8

.11 Interfaces and connecting diagram _______________________________________________ 8

.11.1 Power supply ________________________________________________________________ 8

.12 Connecting diagram ___________________________________________________________ 9

.13 Interface ___________________________________________________________________ 10

6 Display ______________________________________________________________________ 11

7 Esters Configuration Tool (ECT) ___________________________________________________ 12

7.1 Installation and system requirements ____________________________________________ 12

7.2 Overview of the tabs in ECT ____________________________________________________ 12

7.3 Basic settings: 1/2 channel operation and 4-quandrant operation ______________________ 13

7.4 Display _____________________________________________________________________ 1

7.4.1 Display: single and dual channel operating mode ___________________________________ 1

7.4.2 Display: 4-quandrant operating mode ____________________________________________ 16

7. Frequency inputs ____________________________________________________________ 17

7. .1 Frequency inputs: single and dual channel operating mode ___________________________ 17

7. .2 Frequency inputs: 4-quandrant operating mode ___________________________________ 18

7.6 Current outputs _____________________________________________________________ 19

7.7 Relay outputs: limit value ______________________________________________________ 20

7.7.1 Types of limit values __________________________________________________________ 20

7.7.2 Relay outputs: limit value 1 (Changeover contact 1) and limit value 1 (Changeover contact 2) 21

7.7.3 Relay outputs: limit value 3 (NO contact 1) and limit value 4 (NO contact 2) ______________ 22

7.7.4 Relay outputs: limit value: 4 (NO contact 2) as device status __________________________ 23

8 List of error co es ______________________________________________________________ 24

9 Troubleshooting _______________________________________________________________ 26

9.1 Replacing damaged parts ______________________________________________________ 26

9.2 Returning goods _____________________________________________________________ 26

9.3 Waste disposal ______________________________________________________________ 26

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

1 Intro uction

1.1 Operating instructions, general information

These operating instructions are intended for the use of the device and meant to provide support during

the installation, operation, and maintenance.

1.2 Goo s receipt inspection, transportation, storage

- Ensure the packaging is not damaged!

- Any damaged packaging must be reported to the supplier.

- Retain any damaged packaging until the matter has been resolved.

- Ensure the package's content is not damaged!

- Any damaged part received must be reported to the supplier.

- Retain any damaged goods until the matter has been resolved.

- Use the delivery documents to check the received goods and compare the goods with your order to

ensure completeness. For storage and transport purposes, the equipment must be packed with care

to prevent damage caused by impact or humidity. Only the original packaging can ensure optimal

protection. Furthermore, compliance with all allowable ambient conditions is mandatory.

- If you have any questions, please contact your supplier or the respective distribution centre.

2 Warranty

The devices were built in compliance with current directives and have left the factory in technically

flawless condition.

In the unlikely event that you still may have reasons for a complaint and the fault can be traced to a

factory error, we shall correct any defects at no additional charge. However, in such case, it is your

responsibility to report the damage immediately after detection and/or within our permitted warranty

period.

Damage caused due to improper use or as a result of noncompliance with these operating instructions, is

excluded from this warranty.

The warranty period is 12 months. Unless otherwise agreed upon, the warranty period for spare parts is

12 months as well. The fulfilment of warranty claims shall not extend the warranty period.

The warranty shall become null and void if the measurement module has been opened, unless otherwise

expressly stated in the operating instructions or for maintenance purposes only. This shall also apply if

serial numbers have been changed, damaged, or removed.

Any repairs, adjustments or similar tasks necessary besides warranty performances shall be without

charge. Other services, including transport and packaging shall be invoiced.

Unless liability is mandatory by law, further claims, in particular claims based on damages that do not

concern the delivered components, are excluded.

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

Services provi e after the warranty perio

Of course, we will be pleased to assist you once the warranty has expired. You can reach us directly by

calling.

Contact:

Phone:

+49 (6021) 4 807

Fax:

+49 (6021) 4 807

eMail:

[email protected]

3 General information

The 2 Channel frequency transducer FMP 1836 displays all measurands which can be converted to the

equivalent parameter frequency by applicable transmitters.

The FMP 1836 is designed for limit value and stand-still monitoring as well as multi-quadrant operation.

The device has two frequency inputs, two mA output and 4 freely programmable relays (2 changer, 2 NO

switch),

The FMP 1836-8008 is designed for the recognition of speed of two signals, out of phase 90°

(4-quadrant operation). The directions of CLOCKWISE and COUNTERCLOCKWISE are connected to the

frequency input.

The mA output can be used for the actual speed of the frequencies. The integrated relays show the status

of the direction. Additionally one relay is available for limit value monitoring.

Fields of Application:

- Actual value for analog speed control

- Test stands

- Turbines

- Paper, fibre, film, steel and crane industry

- Textile machines

- Generators

- Centrifuges

- Emergency diesel

- Agitators

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

4 Installation / servicing / maintenance

This device has been designed for direct mounting on a DIN rail. The monitor can be mounted directly in

a switch cabinet or in a separately available housing. Installation may only be performed by specialist,

trained personnel.

Servicing and maintenance activities may only be performed by Esters Elektronik GmbH technicians or by

persons trained by Esters Elektronik GmbH.

Contact:

Phone:

+49 (6021) 4 807

Fax:

+49 (6021) 4 807

eMail:

[email protected]

5 Technical specifications

The FMP 1836-8001 is a 2-channel unit, but also can be used as a 1-channel.

The section on technical specifications provides an overview in respect of the series.

5.1 Input

WITHOUT SC 500 WITH SC 500*

Input 1 (channel “A”)

1 Hz

60 NPN

1 Hz

60 kHz HTL

TTL

1 Hz - 60 kHz PNP

1 Hz - 60 kHz Namur

Input 2 (channel “B”)

1 Hz

60 NPN

1 Hz

60 kHz HTL

TTL

1 Hz - 60 kHz PNP

1 Hz - 60 kHz Namur

* The SC 00 (Universal transducer; from NAMUR, PNP, HTL-TTL into a frequency signal) is not a regular

part of the device it has to be ordered for each channel separately

5.2 Output

Output 1

0(4)

20 mA freely programmable (e.g. speed „A“)

Output 2

0(4)

20 mA, freely programmable (e.g. speed „

“)

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

5.3 Relay

K1 and K2

Changeover contact

, 30 V, AC, 1A indu

tiv

direction of speed „A“ or customer-specific parameterization using

Esters Configuration Tool (direction of speed „A“, „B“, limit value)

K3 and K4

contact

, 30 V, AC, 1A

inductive

direction of speed „A“ or customer-specific parameterization using

Esters Configuration Tool (direction of speed „A“, „B“, limit value or

failure (only K4))

5.4 Types of limit values

Types

- Lower limit - Underrange

- Upper limit - Overrange

- Band

- Notch

- Hysteresis

5.5 Electrical values

5.6 Environmental influences

Accuracy

± 0.0 % unit value ± 1 digit at 23°C

Power

supply (standard)

24 V, DC ± 3V

Power supply (option N2)

230 V, AC, 10 VA, 48

–

62 Hz

Current consumption

max. 1.2 A

, Fuse protection by means of 3A preliminary fuse or

inherently safe mains adaptor

Power consumption

max. 30 VA

Ambient temperature

10 to +

°C

Storage temperature

20 to +8 °C

Test voltage

3 kV

Humidity class

DIN 40040

Electromagnetic compatibility

acc. to

DIN EN 61000

Climatic class acc. to IEC 60 6 4-1 Class B2 / EN 1434 Class "C"

(no condensation permitted)

Electrical safety

acc. to

IEC 61010

1: Environment < 2000 m height above NN

Overvoltage category

IEC 61010

1, Protection class II, Overvoltage category II

Degree of contamination

Degree of contamination 2

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

5.7 Mechanical values

Torque clamps 0.1 Nm max.

5.8 Display an housing

Display

LCD

Display

Standard housing

DIN rail mounting

Modular clamp housing made from Makrolon

Fire classification as per UL 94:V-D

3 mm standard rail as per DIN EN 0022

Dimensions: 100 (W) x 100 (H) x 107 (D) mm

Protection class IP 20

Field housing ( option

M104)

Dimensions: 343 (W) x 330 (H) x 210 (D) mm

Wall mounting

Protection class IP 6

Total weight

FMP 1836

8008: 480 g

FMP 1836-8008 incl. Field housing M104: 36 0 g g

5.9 Interface

USB

Mini USB

connection (

pin, USB 2.0) for configuration

5.10 Software

Est

ers Configuration Tool

Configuration software for Microsoft Windows

5.11 Interfaces an connecting iagram

5.11.1 Power supply

Before commissioning, ensure that the power supply complies with the specifications on the

identification plate.

Follow the safety instructions

Always observe the following safety instructions:

- connect only in switched-off state

- install overvoltage protection in case of overvoltage or voltage peaks

Note

As soon as the device is connected to the power supply, the device is in the

measurement mode.

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

5.12 Connecting iagram

Speed Pressure Flow Rate Temperature

Instruction Manual IM 109

8008

Page

Phone:

+49 (0)

6021

–

4 807

Fax: +49 (0) 6021 – 4 807 -0

Esters Elektronik GmbH

Hafenrandstr. 14 · D-63741 Aschaffenburg

eMail:

info

esters.de

Internet: http://www.esters.de

Rev.-Nr.: IM 109 E V1.0-2019-01-2

5.13 Interface

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