Esko Kongsberg XE10 User manual
Kongsberg XE
User Manual
09 - 2017 | Kongsberg XE
Kongsberg XE
Contents
1. Preface......................................................................................................................................................... 7
2. Change Record........................................................................................................................................... 8
3. Welcome...................................................................................................................................................... 9
4. Using this manual................................................................................................................................... 10
4.1 Main Sections................................................................................................................................... 10
4.2 Name Styles and Symbols...............................................................................................................11
4.3 Pictures and Illustrations.................................................................................................................11
4.4 Local Languages............................................................................................................................... 12
4.5 About Xx-Guide dialogs................................................................................................................... 12
5. Safety Regulations.................................................................................................................................. 13
5.1 Introduction...................................................................................................................................... 13
5.2 Responsibilities................................................................................................................................. 13
5.2.1 The Manufacturer.................................................................................................................. 13
5.2.2 The Customer.........................................................................................................................13
5.2.3 The Operators........................................................................................................................ 13
5.3 Requirements to be met by Operators..........................................................................................14
5.4 Definition of Use.............................................................................................................................. 14
5.5 Danger Zones................................................................................................................................... 14
5.5.1 Danger Zones.........................................................................................................................14
5.5.2 Moving Parts, Laser Radiation and High Voltage................................................................ 15
5.5.3 Loose Clothing........................................................................................................................15
5.5.4 Noise Level............................................................................................................................. 16
5.6 Warning Sign Explanation............................................................................................................... 16
5.7 Safety devices................................................................................................................................... 17
5.7.1 Overview................................................................................................................................. 17
5.7.2 Main Power Switch................................................................................................................ 18
5.7.3 Emergency Stop Button........................................................................................................ 18
5.7.4 Warning Lamp on top of Y Carriage.................................................................................... 19
5.7.5 DynaGuard Safety System.................................................................................................... 19
5.8 Protective Equipment.......................................................................................................................20
5.9 Procedures in case of Malfunctions............................................................................................... 20
5.10 Residual Risk...................................................................................................................................20
6. System Description, XE.......................................................................................................................... 23
6.1 Introduction...................................................................................................................................... 23
6.2 Naming conventions........................................................................................................................ 23
6.3 Main Power Switch...........................................................................................................................24
ii
Contents
6.4 Operators Panel............................................................................................................................... 24
6.5 Pressurized Air system.................................................................................................................... 26
6.6 Application programs available.......................................................................................................27
7. XE-Guide.................................................................................................................................................... 28
7.1 The Graphical User Interface.......................................................................................................... 28
7.2 The Main Menu................................................................................................................................ 28
7.3 The Main Toolbar functions............................................................................................................ 30
7.4 File View............................................................................................................................................ 31
7.5 File View toolbar...............................................................................................................................32
7.6 Job View.............................................................................................................................................34
7.7 Job View toolbar............................................................................................................................... 35
7.8 Preview.............................................................................................................................................. 37
7.9 Status bar..........................................................................................................................................37
7.10 Critical Warning Display.................................................................................................................38
7.11 Message Display.............................................................................................................................38
7.12 Position Display..............................................................................................................................39
7.13 Accelerator Keys............................................................................................................................. 40
8. Basic Operations......................................................................................................................................42
8.1 Introduction...................................................................................................................................... 42
8.2 Power On Sequence........................................................................................................................ 42
8.3 Reset Safety System.........................................................................................................................43
8.4 Power Off Sequence........................................................................................................................ 43
8.5 Continue after Safety Break............................................................................................................44
9. Prepare for a Job..................................................................................................................................... 45
9.1 Introduction...................................................................................................................................... 45
9.2 Job Setup...........................................................................................................................................45
9.3 Board Setup......................................................................................................................................46
9.4 Open an input file............................................................................................................................46
9.5 Flute/Grain Direction........................................................................................................................47
9.6 Vacuum Section Selection............................................................................................................... 47
9.7 Speed Setting....................................................................................................................................47
9.8 Job Execution.................................................................................................................................... 48
9.9 Corrugated production.................................................................................................................... 48
9.10 Folded Carton Production............................................................................................................. 49
9.11 Make a Pen Plot............................................................................................................................. 50
10. How To Procedures, Advanced........................................................................................................... 51
10.1 Jobs including Reverse Score........................................................................................................ 51
10.2 Different Reference Point settings............................................................................................... 52
10.3 Change Tool in a Job......................................................................................................................52
10.4 Work with Register Bar..................................................................................................................53
11. System Setup..........................................................................................................................................56
iii
Kongsberg XE
11.1 Introduction.................................................................................................................................... 56
11.2 Speed Setup....................................................................................................................................57
11.3 Table Acceleration.......................................................................................................................... 57
11.4 Table Speed.................................................................................................................................... 57
11.5 Jog Settings..................................................................................................................................... 58
11.6 Table Setup..................................................................................................................................... 58
11.7 Set Reference Point....................................................................................................................... 59
11.8 Set Ruler Position...........................................................................................................................60
11.9 Set Table Top Reference................................................................................................................60
11.10 Map Table Top Surface................................................................................................................61
11.11 Register Table Size....................................................................................................................... 61
11.12 Adjust X1 to X2 Angle.................................................................................................................. 61
11.13 Vacuum Control............................................................................................................................62
11.14 System Options............................................................................................................................ 63
11.15 Display Units.................................................................................................................................64
11.16 Language.......................................................................................................................................64
11.17 Input File....................................................................................................................................... 64
11.18 Optimization................................................................................................................................. 66
11.19 Vacuum Setup.............................................................................................................................. 67
11.19.1 Vacuum Section Configuration......................................................................................... 67
11.20 Park Position.................................................................................................................................67
11.21 Display Color................................................................................................................................ 68
11.22 Board Size.....................................................................................................................................68
11.23 Change Flute/grain direction.......................................................................................................69
11.24 Transformations........................................................................................................................... 69
11.25 Step and Repeat...........................................................................................................................71
11.26 Counter setup dialog................................................................................................................... 73
12. Reference Points and Coordinate System........................................................................................ 75
13. Job Setup................................................................................................................................................. 78
13.1 Introduction.................................................................................................................................... 78
13.2 Select Job Setup files..................................................................................................................... 78
13.3 Create and edit Job Setup files..................................................................................................... 78
13.4 Job Setup Parameters....................................................................................................................79
13.5 Extended......................................................................................................................................... 81
13.6 More................................................................................................................................................ 82
14. Job Layout...............................................................................................................................................85
14.1 Introduction.................................................................................................................................... 85
14.2 Multi design layout functions....................................................................................................... 85
14.3 Job Layout Setup............................................................................................................................ 86
15. Tool Configuration and Adjustment.................................................................................................. 88
15.1 Combination of Tools.................................................................................................................... 88
iv
Contents
15.2 Tool Configuration..........................................................................................................................88
15.3 Adjust Active Tool...........................................................................................................................89
15.4 Lag Settings (for Rotating Tools)...................................................................................................90
15.5 Tool Height Calibration.................................................................................................................. 92
15.6 Rotation Adjustment (for Rotating tools).....................................................................................92
15.7 Center Offset Adjustment............................................................................................................. 93
15.8 Manual adjustment of Center Offset and angle......................................................................... 94
15.9 Tool Offset...................................................................................................................................... 95
15.10 Maintain Tool List (More...)..........................................................................................................96
16. Tooling System....................................................................................................................................... 97
16.1 Introduction.................................................................................................................................... 97
16.2 Tool Handling and Care.................................................................................................................97
16.3 How to Replace a Tool...................................................................................................................98
16.4 Two or more tools of the same type........................................................................................... 98
16.5 PressCut Knife Tool......................................................................................................................100
16.6 Static Knife Tool............................................................................................................................103
16.7 VibraCut Knife Tool...................................................................................................................... 104
16.8 VariCut Knife Tool........................................................................................................................ 107
16.9 Hi-Force Knife Tool.......................................................................................................................111
16.10 Psaligraphy Knife........................................................................................................................113
16.11 RotaCut Knife Tool..................................................................................................................... 114
16.12 Multi-Function Unit.................................................................................................................... 118
16.13 Ballpoint Pen / Ink Tool............................................................................................................. 118
16.14 Measuring Foot.......................................................................................................................... 120
16.15 Laser Pointer.............................................................................................................................. 121
16.16 i-cut camera................................................................................................................................121
17. Maintenance.........................................................................................................................................122
17.1 Daily maintenance....................................................................................................................... 122
17.2 Weekly maintenance....................................................................................................................122
17.3 Maintenance, external equipment............................................................................................. 122
18. Fuse replacement................................................................................................................................123
18.1 MPU............................................................................................................................................... 123
18.2 X1................................................................................................................................................... 125
18.3 X2................................................................................................................................................... 126
18.4 Y/Z fuse......................................................................................................................................... 126
18.5 Tool Rotation/Reciprocating knife/Tool up_down......................................................................127
19. Install software....................................................................................................................................130
20. Frequently Asked Questions............................................................................................................. 131
20.1 Machine.........................................................................................................................................131
20.2 Tools.............................................................................................................................................. 131
20.3 Xx-Guide........................................................................................................................................132
v
Kongsberg XE
20.4 i-cut................................................................................................................................................133
vi
1
Kongsberg XE
1. Preface
User Manual
for
Kongsberg XE / i-XE
Serial no ____________
Note: We remind you that only the Esko Staff, or persons having received appropriate training,
are allowed to handle, manipulate or do repairs on the system.
©Copyright 2017, Esko-Graphics Kongsberg AS, Norway
All Rights Reserved.
This copyright does not indicate that this work has been published.
This material, information and instructions for use contained herein are the property of Esko-Graphics
Kongsberg AS. There are no warranties granted or extended by this document. Furthermore, Esko-Graphics
Kongsberg AS does not warrant, guarantee or make any representations regarding the use, or the results
of the use of the system or the information contained herein. Esko-Graphics Kongsberg AS shall not be
liable for any direct, indirect, consequential or incidental damages arising out of the use or inability to use
the system or the information contained herein. The information contained herein is subject to change
without notice. Revisions may be issued from time to time to advise of such changes and/or additions.
No part of this system may be reproduced, stored in a data base or retrieval system, or
published, in any form or in any way, electronically, mechanically, by print, photoprint, microfilm
or any other means without prior written permission from Esko-Graphics Kongsberg AS.
This document supersedes all previous dated versions.
Correspondence regarding this publication should be forwarded to:
Global support
Esko-Graphics Kongsberg AS
Document no: D3532
Part no: 32599524
Esko-Graphics Kongsberg AS
www.esko.com
P.O.Box 1016, N-3601 Kongsberg, Norway
Tel: +47 32 28 99 00 Fax: +47 32 28 85 15 / 32 28 67 63
7
2Kongsberg XE
2. Change Record
Date
dd-mm-yy
By Description
09-02-2014 jhbe First edition of this document
12-01-2017 JHBE Updated version of this document
13-06-2017 jhbe Psaligraphy Knife tool added
05-09-2017 jhbe PressCut chapter updated.
8
3
Kongsberg XE
3. Welcome
Welcome to the User Manual for Kongsberg XE / i-XE.
This manual will provide a complete and detailed description of all XE / i-XE functions.
It is aimed for operators of Kongsberg Cutting Tables and people preparing files for such
equipment.
Note: Some of the functions and equipments described in this manual are optional.
9
4Kongsberg XE
4. Using this manual
4.1 Main Sections
The manual is divided into the following Main Sections:
Safety Regulations
• All safety related issues are discussed.
System Description
• This chapter provides basic knowledge about the machine.
Basic Operations
• This chapter provides basic knowledge about how to operate the machine.
Prepare for a Job
• A typical workflow is described, with detailed information about each step.
How to Procedures, Advanced
Optional functions for the advanced user:
•Multi Pass Creasing - how to.
• Jobs including Reverse Score - how to.
• Work with different Reference Point Settings - how to.
•Forced Tool Height Measurement - how to.
System Setup
• Settings specifying the general behaviour of the system.
Tool Configuration and Adjustment
• General information about the tooling and adjustment of tools.
Tooling System
• Tool descriptions.
Maintenance
10
Table of contents
Other Esko Cutter manuals
Popular Cutter manuals by other brands
Milwaukee
Milwaukee HEAVY DUTY M12 FCOT Original instructions
Makita
Makita DCS552 instruction manual
SignWarehouse.com
SignWarehouse.com Bobcat BA-60 user manual
Makita
Makita 4112HS instruction manual
GEISMAR STUMEC
GEISMAR STUMEC MTZ 350S manual
Hitachi
Hitachi CM 4SB2 Safety instructions and instruction manual
