ESD CPCI-ASIO4 User manual

CPCI-ASIO4
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
Page 1 of 22
esd electronic system design gmbh
Vahrenwalder Str. 207 • 30165 Hannover • Germany
http://www.esd.eu
Phone: +49 (0) 511 3 72 98-0 • Fax: +49 (0) 511 3 72 98-68
CPCI-ASIO4
CAN - RS-232, RS-422,
RS-485 or TTY-Interface
Manual
to Product I.2307.02

Manual • Doc.-No.: I.2307.21 / Rev. 1.3
CPCI-ASIO4Page 2 of 22
N O T E
The information in this document has been carefully checked and is believed to be entirely reliable.
esd makes no warranty of any kind with regard to the material in this document, and assumes no
responsibility for any errors that may appear in this document. In particular descriptions and technical
data specified in this document may not be constituted to be guaranteed product features in any legal
sense.
esd reserves the right to make changes without notice to this, or any of its products, to improve
reliability, performance or design.
All rights to this documentation are reserved by esd. Distribution to third parties and reproduction of
this document in any form, whole or in part, are subject to esd’s written approval.
© 2015 esd electronics system design gmbh, Hannover
esd electronic system design gmbh
Vahrenwalder Str. 207
30165 Hannover
Germany
Phone: +49-511-372 98-0
Fax: +49-511-372 98-68
E-mail: [email protected]
Internet: www.esd.eu
Trademark Notices
CiA® and CANopen® are registered community trademarks of CAN in Automation e.V.
CompactPCI® is a registered trademark of the PCI Industrial Computers Manufacturers Group.
All other trademarks, product names, companynamesor company logos used in this manual are reserved bytheir respective
owners.

CPCI-ASIO4
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
Page 3 of 22
Document-
File:
I:\Texte\Doku\MANUALS\CPCI\ASIO4\Englisch\CPCI-ASIO4_Manual_en_13.wpd
Date of
print: 2015-12-10
PCB version: CPCI-ASIO4 Rev. 1.3
Changes in the chapters
The changes in the document listed below affect changes in the hardware and firmware as well as
changes in the description of facts only.
Version Chapter Changes versus previous version
1.2
- Safety instructions inserted
2.2.2, 3.1,
3.3 Note concerning usage of shielded cables inserted
4. Declaration of Conformity inserted
5. Chapter: “Order Information” moved
1.3
- Safety instructions revised
1.3.5 Software support for Windows XP and QNX6 available.
4. Declaration of Conformity updated
5. Chapter “Order Information” revised
Technical details are subject to change without further notice.

Manual • Doc.-No.: I.2307.21 / Rev. 1.3
CPCI-ASIO4Page 4 of 22
Safety Instructions
When working with CPCI-ASIO4 modules follow the instructions below and read the manual carefully to protect
yourself and the CPCI-ASIO4 module from damage.
The device is a built-in component. It is essential to ensure that the device is mounted in a way that cannot lead to
endangering or injury of persons or damage to objects.
The device has to be securely installed in the control cabinet before commissioning.
Protect the CPCI-ASIO4 module from dust, moisture and steam.
Protect the CPCI-ASIO4 module from shocks and vibrations.
The CPCI-ASIO4 module may become warm during normal use. Always allow adequate ventilation around the
CPCI-ASIO4 and use care when handling.
Do not operate the CPCI-ASIO4 module adjacent to heat sources and do not expose it to unnecessary thermal
radiation. Ensure an ambient temperature as specified in the technical data.
Do not use damaged or defective cables to connect the CPCI-ASIO4 module.
In case of damages to the device, which might affect safety, appropriate and immediate measures must be taken, that
exclude an endangerment of persons and domestic animals, or property.
Current circuits which are connected to the device have to be sufficiently protected against hazardous voltage (SELV
according to EN 60950-1).
The CPCI-ASIO4 may only be driven by power supply current circuits, that are contact protected. A power supply,
that provides a safety extra-low voltage (SELV or PELV) according to EN 60950-1, complies with this conditions.
Attention !
Electrostatic discharges may cause damage to electronic components.
To avoid this, please discharge the static electricity from your body before you touch the CPCI-ASIO4.
Qualified Personal
This documentation is directed exclusively towards qualified personal in control and automation engineering.
The installation and commissioning of the product may only be carried out by qualified personal, which is authorized to
put devices, systems and electric circuits into operation according to the applicable national standards of safety
engineering.
Conformity
The CPCI-ASIO4 module is an industrial product and meets the demands of the EU regulations and EMC standards
printed in the conformity declaration at the end of this manual.
Warning: In a residential, commercial or light industrial environment the CBX-module may cause radio
interferences in which case the user may be required to take adequate measures.
Note: CE-conformity is only warranted if shielded cables are used.
Intended Use
The intended use of the CPCI-ASIO4 module is the operation as a serial interface in a CompactPCI-system.
The esd guarantee does not cover damages which result from improper use, usage not in accordance with regulations or
disregard of safety instructions and warnings.
The CPCI-ASIO4 is intended for installation in a CompactPCI-system only.
The operation of the CPCI-ASIO4 in hazardous areas, or areas exposed to potentially explosive materials is not
permitted.
The operation of the CPCI-ASIO4 for medical purposes is prohibited.
Service Note
The CPCI-ASIO4 does not contain any parts that require maintenance by the user. The CPCI-ASIO4 does not require
any manual configuration of the hardware. Unauthorized intervention in the device voids warranty claims.
Disposal
Devices which have become defective in the long run have to be disposed in an appropriate way or have to be returned
to the manufacturer for proper disposal. Please, make a contribution to environmental protection.

CPCI-ASIO4
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
Page 5 of 22
Contents
1. Overview ....................................................................6
1.1 Description of the CPCI-ASIO4 Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 PCB View with Connector Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3SummaryofTechnicalData ................................................8
1.3.1GeneralTechnicalData .............................................8
1.3.2CompactPCIBus ..................................................9
1.3.3MicrocontrollerCircuits.............................................9
1.3.4SerialInterfaces ..................................................10
1.3.5SoftwareSupport .................................................10
2. Description of Units ..........................................................11
2.1FrontPanelandLED-Display ..............................................11
2.2SerialInterfaces.........................................................12
2.2.1Configuration ....................................................12
2.2.1.1Piggybacks................................................12
2.2.1.2Jumpers ..................................................13
2.2.1.3 Solder Bridges for TTY-Active Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.2.2 Connection of the Serial Interfaces to the RJ45-Female Connector
...............................................................15
2.2.2.1TheRS-232Interface........................................15
2.2.2.2TheRS-422Interface........................................16
2.2.2.3TheRS-485Interface........................................16
2.2.2.4 The TTY(20 mA) Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. Connector Pin Assignment ....................................................18
3.1 Serial Interfaces at RJ45-Female Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 Pin Assignment of the RS-232 Interface at a DSUB9 Connector . . . . . . . . . . . . . . . . . . . 19
3.3 Assignment of RS-422, RS-484 and TTY-Interfaces at DSUB9 . . . . . . . . . . . . . . . . . . . 20
4. EC Declaration of Conformity .................................................21
5. Order Information ...........................................................22

Overview
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
CPCI-ASIO4Page 6 of 22
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1. Overview
1.1 Description of the CPCI-ASIO4 Board
Fig. 1.1.1: Block circuit diagram
The module CPCI-ASIO4 is a CompactPCI
®
board in Euro format. It has got four serial interfaces
which are electrically isolated against the CompactPCI bus and against each other.
The board is equipped with two DUARTs XR16C2852 that are compatible to the popular DUART
ST16C2552 and can therefore be controlled bystandard operating system drivers for serial interfaces.
The four interfaces can be equipped with several piggybacks to realize your application-specific
requirements for a serial interface. You can choose between RS-232 (with hardware handshake),
RS-422, RS-482 or TTY. TTY can be run in passive or active mode. Only if the TTY active mode is
used, the four interfaces loose their electrical isolation because of the shared power supply for the
interfaces. The different interface types can be combined at one CPCI-ASIO4.
The connection of the interfaces is done at the front panel by RJ45 connectors.
LEDs display the actual state of each interface.

Overview
CPCI-ASIO4
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
Page 7 of 22
1.2 PCB View with Connector Designation
Fig. 1.2.1: PCB view
Note:
The connector pin assignments can be found on page 18 and following.

Overview
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
CPCI-ASIO4Page 8 of 22
1.3 Summary of Technical Data
1.3.1 General Technical Data
Ambient temperature 0...50
b
C
Humidity max. 90 %, non-condensing
Power supply
nominal voltages: 5 V/DC,
3.3 V/DC,
±12 V (only for TTY-active-mode necessary)
current consumption (at 20
b
C): typ. 350 mA at 5 V/DC,
typ. 150 mA at 3.3 V/DC
Connectors
X100 (132-pol. post connector) - CompactPCI connector
X101 (7-pol. post connector) - JTAG-port
X210 (8-pol. post connector) - ISP-port
X450 (RJ45-female) - serial interface Ser0
X550 (RJ45-female) - serial interface Ser1
X650 (RJ45-female) - serial interface Ser2
X750 (RJ45-female) - serial interface Ser3
X440 (DIP16-socket + 1x 8-pin socket)
- plug-in place of driver IC or piggybacks of Ser0
X540 (DIP16-socket + 1x 8-pin socket)
- plug-in place of driver IC or piggybacks of Ser1
X640 (DIP16-socket + 1x 8-pin socket)
- plug-in place of driver IC or piggybacks of Ser2
X740 (DIP16-socket + 1x 8-pin socket)
- plug-in place of driver IC or piggybacks of Ser3
Dimensions 160 mm x 100 mm
Weight approx. 180 g incl. front panel, piggybacks and jumpers
Table 1.3.1: General data of the module

Overview
CPCI-ASIO4
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
Page 9 of 22
1.3.2 CompactPCI Bus
Host bus PCI-bus in accordance with PCI Local Bus Specification 2.1
PCI-data/address bus 32 bits
Controller PCI9030 by PLX Technology
Interrupt interrupt signal A
Board dimension in accordance with CompactPCI-Specification, Rev. 2.0
Connectors
Connector coding Universal Board, not keyed
(3.3 V or 5 V signalling voltage )
Table 1.3.2: CompactPCI-bus data
1.3.3 Microcontroller Circuits
Microcontroller DUART XR16C2852
Memory 128 k x 16 bit SRAM
Debug Interface for service and programming only
Table 1.3.3: Microcontroller circuit

Overview
Manual • Doc.-No.: I.2307.21 / Rev. 1.3
CPCI-ASIO4Page 10 of 22
1.3.4 Serial Interfaces
Number of serial interfaces 4 independently configurable serial interfaces
Controller 2x DUART XR16C2852
Electrical isolation of the
interfaces against each other
and against other circuits
via optocouplers and DC/DC-converters
(If the TTY-active mode is used, the electrical isolation of the
serial channels against each other is dropped, because of the
shared power supply.)
Interface standard: RS-232 (hardware handshake)
options: RS-422, RS-485, TTY-active/passive
Bit rates
RS-232: up to 115.2 kbit/s
RS-422: up to 115.2 kbit/s
RS-485: up to 115.2 kbit/s
TTY: up to 38.4 kbit/s
Connection 8-pole RJ45-female connector in front panel
Table 1.3.4: Technical data of serial interfaces
1.3.5 Software Support
Software drivers are available for Windows XP, VxWorks and QNX 6. Additionally, the board runs
with the standard serial interface system drivers of Linux.
See “Order Information“ on page 22 for further information.
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