Esco TG10 Series Datasheet

Printed in USA
JWA ©2014
Page 1
E-TG10-PL-1014
MODEL TG10
PARTS LIST MANUAL
10” TURBO GRINDERS
SKU # MODEL # POWER OPTION
56600 TG10-11H HONDA GASOLINE ENGINE MODEL
GXV340UT2-DX3
56700 TG10-13P KAWASAKI PROPANE ENGINE MODEL FH381V
56900 TG10-5B/230/1 BALDOR ELECTRIC MOTOR 5HP 1PH 60Hz 230V
56800-230 TG10-5B/230/3 BALDOR ELECTRIC MOTOR 5HP 3PH 60Hz 230V
56800-460 TG10-5B/460/3 BALDOR ELECTRIC MOTOR 5HP 3PH 60Hz 460V
56800-50/220 TG10-5B/50/220/3 BALDOR ELECTRIC MOTOR 5HP 3PH 50Hz 220V
56800-50/380 TG10-5B/50/380/3 BALDOR ELECTRIC MOTOR 5HP 3PH 50Hz 380V
56800-50/440 TG10-5B/50/440/3 BALDOR ELECTRIC MOTOR 5HP 3PH 50Hz 440V
REVISED STARTING
SERIAL # 141010199
GASOLINE MODEL PROPANE MODEL ELECTRIC MODEL
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Surface Prep,Small Line, Wanco, Yanmar

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Page 2
E-TG10-PL-1014
READ AND UNDERSTAND THE OPERATORS INSTRUCTION MANUAL THOROUGHLY
BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Death or serious injury could occur if this machine is used improperly.
Extreme care must be taken when operating electric
models with water present: Ensure power cord is prop-
erly grounded, is attached to a Ground-Fault-Interrupter
(GFI) outlet, and is undamaged.
•Check all electrical cables - be sure connections are tight and
cable is continuous and in good condition. Be sure cable is
correctly rated for both the operating current and voltage of
this equipment.
•Improper connection of the equipment-grounding conductor can
result in a risk of electric shock. Check with qualied electri-
cian or service person if there is any doubt as to whether the
outlet is properly grounded. Adhere to all local codes and
ordinances.
•NOTE: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for the electric current to
dissipate. The motor is equipped with a grounded plug and
must be connected to an outlet that is properly installed and
properly grounded. DO NOT modify the plug provided on the
motor. If the plug does not t the outlet have a qualied electri-
cian install the proper receptacle.
•Switch motor OFF before disconnecting power.
•Engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects or other reproduc-
tive harm.
•Gasoline is extremely ammable and poisonous.
It should only be dispensed in well ventilated areas,
and with a cool engine.
•Small gasoline engines produce high concentra-
tions of carbon monoxide (CO) example: a 5 HP 4 cycle
engine operation in an enclosed 100,000 cu. ft. area with
only one change of air per hour is capable of providing
deadly concentrations of CO in less than fteen minutes.
Five changes of air in the same area will produce noxious
fumes in less than 30 minutes. Gasoline or propane pow-
ered equipment should not be used in enclosed or partially
enclosed areas. Symptoms of CO poisoning include, head-
ache, nausea, weakness, dizziness, visual problems and
loss of consciousness. If symptoms occur - get into fresh
air and seek medical attention immediately.
SAFETY
MESSAGES
SAFETY MESSAGES
Indicates an imminent hazard which, if not
avoided, will result in death or serious injury.
Indicates an imminent hazard which, if not
avoided, can result in death or serious injury.
Indicates hazards which, if not avoided, could
result in serious injury and or damage to the
equipment.
•Safety Instructions are proceeded by a graphic alert symbol
of DANGER, WARNING, or CAUTION.
ELECTRICAL POWERED EQUIPMENT
GASOLINE/PROPANE POWERED EQUIPMENT
•Equipment should only be operated by trained personnel in
good physical condition and mental health (not fatigued). The
operator and maintenance personnel must be physically able
to handle the bulk weight and power of this equipment.
•This is a one person tool. Maintain a safe operating distance
to other personnel. It is the operators’ responsibility to keep
other people (workers, pedestrians, bystanders, etc.) away
during operation. Block off the work area in all directions with
roping, safety netting, etc. for a safe distance. Failure to do so
may result in others being injured by ying debris or exposing
them to harmful dust and noise.
•This equipment is intended for commercial use only.
•For the operator’s safety and the safety of others, always keep
all guards in place during operation.
•Never let equipment run unattended.
•Personal Protection Equipment and proper safety attire must
be worn when operating this machinery. The operator must
wear approved safety equipment appropriate for the job such
as hard hat and safety shoes when conditions require. Hear-
ing protection MUST be used (operational noise levels of this
equipment may exceed 85db). Eye protection MUST be worn
at all times.
Keep body parts and loose clothing away from moving
parts. Failure to do so could result in dismemberment
or death.
•Do not modify the machine.
•Stop motor/engine when adjusting or servicing this equipment.
Maintain a safe operating distance from ammable
materials. Sparks from the cutting-action of this machine
can ignite ammable materials or vapors.
GENERAL INSTRUCTIONS
DUST WARNING
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activi-
ties contains chemicals known to cause cancer,
birth defects, or other reproductive harm. Some
examples of these chemicals are:
•Lead from lead-based paints, and
•Crystalline silica from bricks and concrete and other
masonry products.
Your risk of exposure to these chemicals varies depending
on how often you do this type of work. To reduce your risk:
work in a well ventilated area, use a dust control system, such
as an industrial-style vacuum, and wear approved personal
safety equipment, such as a dust/particle respirator designed
to lter out microscopic particles.
•Do not disconnect power by pulling cord. To disconnect, grasp
the plug, not the cord.
•Unplug power cord at the machine when not in use and before
servicing.
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Page 3
E-TG10-PL-1014
PARTS LIST MANUAL
MODEL TG10
10” TURBO GRINDERS
Section Page Number
Safety Messages and General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
How To Order Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Illustration 1: Main Grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5
Illustration 2: Optional Leveling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Illustration 3: Optional Ball Caster Depth Stop Kit . . . . . . . . . . . . . . . . . . . . . . . . . 7
Illustration 4: Water Valve Grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Illustration 5: Bearing Hub & Head Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustration 6: Rigid Head Assembly (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Illustration 7: Flex Head Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Illustration 8: Gasoline Engine & Belt Drive Grouping . . . . . . . . . . . . . . . . . . . . . 12, 13
Illustration 9: Propane Engine & Belt Drive Grouping . . . . . . . . . . . . . . . . . . . . . 14, 15
Illustration 10: Propane Tank Grouping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17
Illustration 11: Single-Phase Motor & Belt Drive Grouping . . . . . . . . . . . . . . . . . . 18, 19
Illustration 12: Three-Phase Motor & Belt Drive Grouping . . . . . . . . . . . . . . . . . . . 20, 21
Wiring Diagram for Rotary Cam Switch (Single Phase) . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram for Starter (Three Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Motor Wiring Diagram 1-Phase 60 Hz 230V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Motor Wiring Diagram 3-Phase 60 Hz 230/460V . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Motor Wiring Diagram 3-Phase 50 Hz 220/380/440V . . . . . . . . . . . . . . . . . . . . . . 26
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Limited Equipment Warranty of Sale - Terms & Conditions . . . . . . . . . . . . . . . . . . 28 (Back Page)
TABLE OF CONTENTS
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Page 4
E-TG10-PL-1014
ILLUSTRATION 1: MAIN GROUPING
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E-TG10-PL-1014
PARTS LISTING - ILLUSTRATION 1 : MAIN GROUPING
ITEM # PART # DESCRIPTION QTY.
1 86701 MAIN FRAME 1
2 - - - - - LEVELING SYSTEM (REFER TO ILLUS. 2 FOR BREAKDOWN) -
3 86426K RUBBER SKIRT W/ VELCRO LOOP & HOOK
(INCLUDES ITEMS 4 & 5 TOGETHER)
1
4 86426 RUBBER SKIRT W/ VELCRO-LOOP 39-1/8”
NOTE: CUT TO 36”
1
5 86427 VELCRO-HOOK ONLY, 1” X 39” (CUT DOWN)
(THIS PIECE IS PLACED AROUND THE BOTTOM EDGE OF THE SHROUD)
1
6 10907 SCREW, CAP 3/8-16 X 3/4 2
7 10811 WASHER, LOCK 3/8 ZINC 2
8 10025 WASHER, FLAT 3/8 SAE ZINC 2
9 86303 HOOD 1
10 86345 WEIGHT BLOCK, 30 LB. 9 X 6 X 2 (ELECTRIC MODELS ONLY) 1
11 10499 SCREW, CAP 1/2-13 X 3 2
12 10045 WASHER, LOCK 1/2 ZINC 2
13 10417 NUT, HEX 1/2-13 ZINC 2
14 86304 HANDLE BAR 1
15 10608 GRIP, HAND 1” MODEL AT 2
16 10029 SCREW, CAP 3/8-24 X 1-3/4 4
17 10025 WASHER, FLAT 3/8 SAE ZINC 8
18 10004 NUT, HEX LOCK 3/8-24 ZINC 4
19 86347 BRACKET, MULTI-VAC PORT 2-3” 1
20 10846 SCREW, CAP STSHW 1/4-20 X 1/2 2
21 10038 WASHER, LOCK 1/4 ZINC 2
22 65021 CAP/PLUG 2” RED PLASTIC, FLANGED 1
23 10766 CLAMP, HOSE, SAE #32, ADJ. TO 2-1/2 2
24 77113 HOSE, FLEX 2”ID X 32”L, GRINDERS 1
25 10072 NUT, HEX 1/2-20 ZINC 4
26 10045 WASHER, LOCK 1/2 ZINC 4
27
86333...
86326...
HEAD ASSEMBLY COMPLETE W/ BEARING HUB*
...RIGID STYLE
...FLEXIBLE STYLE
*NOTE: REFER TO ILLUS. 5, 6, AND 7 FOR BREAKDOWNS
1
28
19166...
19167...
86389...
DIAMOND DISC**
...10” - 20 SEG. GENERAL PURPOSE (INCLUDED W/ MACHINE)
...10” - 10 SEG. GENERAL PURPOSE ABRASIVE (OPTIONAL)
...10” QUICK-CHANGE MULTI-ACCESSORY DISC (OPTIONAL)
**NOTE: REFER TO ACCESSORY PRICE LIST OR CATALOG
FOR OTHER DIAMOND DISC THAT ARE AVAILABLE.
1
29 86108 SCREW, FLAT HD SKT 3/8-24 X 3/4 4
30 86340 OPTIONAL 30 LB. WEIGHT 1
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E-TG10-PL-1014
ITEM # PART # DESCRIPTION QTY.
1 86707 KNOB, WHEEL HEIGHT CONTROL 1
2 14023 KNOB, BALL 1-3/8 W/ 1/2-13THD, BLK. 1
3 10411 SCREW, SKT. HD. CAP 1/2-13 X 4 ZINC 1
4 50550 SLEEVE, BRASS 1/2” TAPERED 1
5 80009 BEARING, BALL 5/8” 2-HOLE (NO G.F.) 1
6 55010 SPACER, HANDWHEEL 5/8”ID X 3/4”L 1
7 10046 NUT, HEX 5/8-11 ZINC 1
8 10412 BOLT, CARRIAGE 1/4-20 X 1 FULL THD. 2
9 10861 NUT, KEPS LOCK 1/4-20 ZINC 2
10 86702 FORK, TG-10 1
11 10355 SCREW, CAP 1/2-13 X 11 1
12 10312 WASHER, FLAT 1/2 SAE ZINC 2
13 10407 NUT, HEX LOCK 1/2-13 ZINC 1
14 86705 SPACER 2-9/16”L, WHEEL 2
15 79013SH WHEEL, STEEL HUB 8 X 2-1/2 X 3/4”BRG. 2
16 10428 COLLAR, LOCKING 3/4”ID 2
17 86703 LINKAGE, FORK, TG-10 1
18 10329 SCREW, CAP 1/2-20 X 6 1
19 10205 NUT, HEX LOCK 1/2-20 ZINC 1
ILLUSTRATION 2: LEVELING SYSTEM
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E-TG10-PL-1014
ITEM # PART # DESCRIPTION QTY.
1 86330 BALL CASTER DEPTH STOP KIT (ITEMS 2 THRU 11) 1
2 86313 HANDWHEEL, SMALL W/ ROD 1/2-13 X 6-1/2 1
3 80007 DECAL, DEPTH STOP - DN/UP 2.5” 1
4 10104 KNOB, BALL 1-7/8 W/ 1/2-13THD, BLK. 1
5 81001 SCREW, CAP 1/2-13 X 4 1
6 86316 COLLAR, LOCKING 1/2”, MODIFIED 11/16”OD 1
7 86314 SUPPORT, DEPTH STOP 1
8 86315 BALL-CASTER WELDMENT 1
9 10818 BOLT, CARRIAGE 5/16-18 X 3/4 F.T. 2
10 10801 WASHER, LOCK 5/16 ZINC 2
11 10054 NUT, HEX 5/16-18 ZINC 2
ILLUSTRATION 3: OPTIONAL BALL CASTER DEPTH STOP KIT
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E-TG10-PL-1014
ILLUSTRATION 4: WATER VALVE GROUPING
ITEM # PART # DESCRIPTION QTY.
1 80021 CONN., SWIVEL FEM. 3/4HOSE X 1/2MPT
(INCLUDES HOSE WASHER)
1
2 10711 VALVE, BALL 1/2 FPT 1
3 50075 BARB, 3/8 HOSE X 1/4MPT (BRASS) 1
4 50069 CLAMP, HOSE, SAE #6, ADJ. TO 13/16 2
5 86329 HOSE 3/8”ID X 19-1/4”L, TG-10 1
6 11562 BARB ELBOW 90, 3/8HOSE X 1/8MPT (BRASS) 1
7 10864 NUT 1/8-27 PIPE THREAD (BRASS) 1
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E-TG10-PL-1014
ITEM # PART # DESCRIPTION QTY.
1 86320A HUB ASSY. W/ BEARINGS & SEALS
(INCLUDES ITEMS 2 THRU 5)
1
2 86320HG
86339
HUB W/ RACE CUPS & GREASE HOLE
BEARING RACE CUP L44610
NOTE: RACE CUPS ARE PRESSED IN
1
2
3 86321 BEARING, TAPERED ROLLER 1”ID
CONE ONLY
2
4 86322 SEAL, BEARING HUB, 1.25 X 1.983 2
5 10808 FITTING, GREASE 1/4-28 STRAIGHT 1
6 10072 NUT, HEX 1/2-20 ZINC 4
7 10045 WASHER, LOCK 1/2 ZINC 4
8
86333LB...
86326LB...
HEAD ASSY. LESS BEARING
.....RIGID STYLE (SEE ILLUS. 6)
.....FLEX STYLE (SEE ILLUS. 7)
1
9 68017 SPACER 1-1/4”OD X 1”ID X 5/32”THK.
(RIGID HEAD ASSEMBLY ONLY)
1
10 86319 SPACER, HUB BEARING
1-1/4”OD x 1”ID x 1/2”L
1
11 50020 NUT, HEX JAM 1-14 ZINC GRADE 8 2
12 86323 WASHER, NORD-LOCK 1” (PAIR) 1
ILLUSTRATION 5: BEARING HUB & HEAD ASSEMBLY
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