V084012-F October 07 Kohler Co.
-2-
Position the return wall
retainer profiles against show-
er wall, resting on the shower
base sill. The retainer should be
located plumb. Measure from the
Duracryl wall surface as shown.
TOOLS REQUIRED
• Tape Measure
• Soft pencil
• Drill
• Caulking gun
• Hole saw
• Drill bit 2.5mm
• Fine toothed saw
• Spirit level
• Jig saw (fine toothed blade)
• Box cutter
DRILLING AND CUTTING DURACRYL®
DRILLING: Small holes can be drilled with a twist drill, but
the cutting edge MUST be backed off with an oil stone (the
sharp edge dulled). Large holes must be drilled with a hole
saw.
Maximum drill size: 12 mm. Drill speeds:- 6 mm x 1800 RPM
- 12 mm x 900 RPM
CUTTING: If for any reason the acrylic requires cutting, use
a fine tooth hacksaw and proceed with caution. Edges
can be smoothed with a second-cut file and medium-fine
sandpaper. If the surface of the acrylic should happen to be
damaged, it can be restored by polishing with an abrasive
cleaner such as Meguiars Mirror glaze 28 all metal polish or
3M marine “one step” painted aluminium cleaner and wax.
PART ONE
CAUTION: BEFORE DRILLING
HOLES, ENSURE THERE ARE NO
ELECTRICAL CABLES OR WATER
PIPES BEHIND WALLS.
DOOR AND RETURN INSTALLATION
Ensure that the shower tray and
wall are installed according to the
instructions supplied.
1.
CAUTION: We recommend fixing
the wall retainers by screwing
through the backing board and
into studs. Other methods may
cause warping and may void
warranty.
Insert return panel into wall
retainer so that the black
mark aligns with the edge of
the wall retainer. NB: The mark-
ings on the top & bottom rails
should be on the outside of the
enclosure & the flexible side of
the PVC gasket on the inside.
3.
Fit both 45º corner profiles
to return panel assemblies
and push into place.
4.
A
A
DURACRYL
Dim ‘A’
900 865mm
1000 970mm
RETURN SIDE
Fix both wall retainers in
place using the 6 long
screws. Make sure the screws go
into studs.
2.
