ENERCORP HeatStar HS180ID Assembly instructions

OPERATING INSTRUCTIONS

AND OWNER’S MANUAL

READ INSTRUCTIONS CAREFULLY: Read and follow all instructions. Place instructions in a safe

place for future reference. Do not allow anyone who has not read these instructions to assemble,

light, adjust or operate the heater.

HS180ID

HS300ID

Model #

07/04 #50100ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500

INDIRECT FIRED

PORTABLE HEATER

If the information in this manual is not followed exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

WARNING:

— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

— Service must be performed by a qualified service agency.

This is an unvented portable heater. It uses air (oxygen) from the area in which it is used. Adequate

combustion and ventilation air must be provided. Refer to page 3.

by SIAL

ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual

WARNING:

FIRE, BURN, INHALATION, AND EXPLOSION HAZARD.

KEEP SOLID COMBUSTIBLES, SUCH AS BUILDING

MATERIALS, PAPER OR CARDBOARD, A SAFE DIS-

TANCE AWAY FROM THE HEATER AS RECOMMENDED

BY THE INSTRUCTIONS NEVER USE THE HEATER IN

SPACES WHICH DO OR MAY CONTAIN VOLATILE OR

AIRBORNE COMBUSTIBLES, OR PRODUCTS SUCH AS

GASOLINE, SOLVENTS, PAINT THINNER, DUST PAR-

TICLES OR UNKNOWN CHEMICALS.

WARNING:

COMBUSTION BY-PRODUCTS PRODUCED WHEN

USING THIS PRODUCT CONTAIN CARBON MONOXIDE,

A CHEMICAL KNOWN TO THE STATE OF CALIFORNIA

TO CAUSE CANCER AND BIRTH DEFECTS (OR OTHER

REPRODUCTIVE HARM).

GENERAL HAZARD WARNING:

FAILURE TO COMPLY WITH THE PRECAUTIONS AND

INSTRUCTIONS PROVIDED WITH THIS HEATER, CAN

RESULT IN DEATH, SERIOUS BODILY INJURY AND

PROPERTY LOSS OR DAMAGE FROM HAZARDS OF FIRE,

EXPLOSION, BURN, ASPHYXIATION, CARBON MONOX-

IDE POISONING, AND/OR ELECTRICAL SHOCK.

ONLY PERSONS WHO CAN UNDERSTAND AND FOLLOW

THE INSTRUCTIONS SHOULD USE OR SERVICE THIS

HEATER.

IF YOU NEED ASSISTANCE OR HEATER INFORMATION

SUCH AS AN INSTRUCTIONS MANUAL, LABELS, ETC.

CONTACT THE MANUFACTURER.

WARNING:

NOT FOR HOME OR RECREATIONAL VEHICLE USE

WARNING:

YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS,

SO PLEASE READ THESE INSTRUCTIONS BEFORE YOU

OPERATE THIS HEATER.

The State of California requires the following warning:

CONTENTS

WARNINGS ................................................................................. 2

SPECIFICATIONS .......................................................................... 3

APPLIANCE DESCRIPTION ........................................................... 3

INSTALLATION INSTRUCTIONS ................................................... 3

INSTRUCTIONS FOR USE ............................................................. 3

MAINTENANCE ........................................................................... 4

TROUBLESHOOTING ................................................................... 5

WARNING:

READ THE INSTRUCTIONS GIVEN IN THIS

MANUAL BEFORE USING THE APPLIANCE.

• THE ELECTRICAL SYSTEM TO WHICH THE APPLIANCE

IS CONNECTED MUST COMPLY WITH ALL SAFETY

REGULATIONS IN FORCE. A RESIDUAL CURRENT

CIRCUIT BREAKER MUST BE PROVIDED ON THE MAIN

DISTRIBUTION BOARD.

• UNPLUG THE HEATER BEFORE ATTEMPTING ANY

SERVICE OR MAINTENANCE.

• ALWAYS CHECK THE POWER SUPPLY CABLE BEFORE

USE. IT MUST NOT BE BENT, CRUSHED, OR ANYWAY

DAMAGED.

• THE POWER SUPPLY CABLE MUST BE REPLACED ONLY

BY QUALIFIED PERSONNEL.

• ONLY USE AN ORIGINAL H07RN-F POWER CABLE

WITH WATERPROOF PLUG.

• DO NOT TOUCH THE EXHAUST GAS OUTLET. DANGER

OF BURNS!

3Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater

APPLIANCE DESCRIPTION

Mobile space heater with:

• closed combustion chamber and gas exhaust duct (indirect-

fired models)

• open combustion chamber (direct-fired models)

INSTALLATION INSTRUCTIONS

General instructions

• The heater must be operated only by properly trained

personnel. The manufacturer’s instructions must be followed.

• The heater must be installed and operated so that people are

not exposed to dangers deriving from exhaust gases, from the hot

air flow and in such a way that no fire risks exist.

• It is forbidden to install the heater in the surroundings of

flammable materials, combustible products, or in places where

explosion risk exist.

• When the heater is used in a closed room, ensure a minimum

volume of 28,300 ft³ for the HS180ID model and 53,000 ft³ for the

HS300ID model and a continuous natural air circulation through

windows and doors. For a good combustion, provide approximately

47 cfm air flow from outside.

• For the use of the heater the general and special fire safety

regulations in force in all fields of applications must be followed. In

any case the following minimum safety clearances from materials

or objects in the surroundings of the heater must be ensured:

SPECIFICATIONS

MODEL # .............................. 180 ..................... 300

Thermal power (BTU/hr) ........ 181,000 ............... 289,000

Air Flow Rating (ft³/min) ....... 1475 .................... 2650

Oil Consumption (gal/hr) ....... 1.29 ..................... 2.06

Fuel Nozzle ............................. 1.00 60° H ........... 1.50 80° W

Efficiency (%) ........................ 87.1 ..................... 88.5

Noise Level at 2m (dB(A)) ...... 73 ....................... 73

Voltage (V) ............................ 110V 60Hz 1ph .... 110V 60Hz 1ph

Electrical Power (W) ............... 460 ..................... 800

Current Rating (A) ................. 7.0 ....................... 12.0

Weight (lb) ............................. 167 ...................... 267

Length (in) ............................ 55 ........................ 66

Width (in) ............................... 24 ........................ 27

Height (in).............................. 31 ........................ 37

Flue Diameter (in) .................. 6 ......................... 6

Tank Capacity (gal) ................ 14 ........................ 26

Fuel Pressure (psi) .................. 175 ...................... 175

Air Lock Setting ..................... 2 ......................... 5.5

Clearances:

Sides: 2.5 ft Air inlet: 2.5 ft

Top: 6 ft Air outlet: 12 ft

• Floors and ceilings must be made of fireproof materials in the

room where the heater is operated.

• The air inlet and outlet must never be blocked for any reason.

• Install the heater on a flat, level floor in a steady position.

• It is forbidden to connect direct-fired heaters to air ducts.

Maintenance and checks

• Depending on the operational conditions, usually every year,

the heater should be checked by qualified personnel.

• Prior to start-up, the user must check for any evident non-

compliance with rules of use, safety and protection.

INSTRUCTIONS FOR USE

Start-up

• The heater is factory set for operation without room

thermostat.

• If operation with room (remote) thermostat is desired, remove

the socket cover (Fig.1, No.1) and insert the thermostat plug into

the socket.

• Fill the tank with proper fuel.

• Connect the supply plug to a 110V ~ 60 Hz single phase earthed

socket. The green lamp indicates that the heater is powered.

• WARNING: THE APPLIANCE MUST BE GROUNDED

Figure 1

ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual

• Indirect fired heaters: connect the heater to a chimney or to a

exhaust duct. To get a proper draft (at least .04 in WC) in the chimney

the exhaust gas path must rise. Avoid any elbows and bends in the

first part of the exhaust ducts for at least 10 ft. For operation of

heater in closed rooms without flue refer to the instructions for

installation (par. 4)

• If a room thermostat is used, set maximum temperature on it.

• Turn switch to position “ON”

• Set the desired temperature on room thermostat.

WARNING!

Heaters equipped with heated nozzle do not start

immediately or may stop for some seconds after start. This is

normal and should not be considered a faulty condition.

Reset after lockout and Reset of safety

thermostat

• The heater is equipped with a Reset pushbutton. When the

heater locks out, the red lamp on the pushbutton (fig.1, No.2)

lights up. In this case push the Reset button (see also the par.

“Troubleshooting”) to restart the heater.

• The heater is also equipped with a manual reset safety

thermostat fixed in contact with the combustion chamber, that

can be reached through the inspection cover. To reset the

thermostat: unplug the heater, open the inspection cover and

push the reset button on the thermostat body.

Shut down.

• Set switch to “OFF” to shut the flame off. The fan will go on

rotating for about 1’45” to cool the heater down. The fan motor

will automatically stop at the end of the aftercooling time, then

the unit can be disconnected from mains.

WARNING!

Never disconnect the supply plug to stop the

heater while in operation

The large amount of heat produced could damage the

components or activate the safety thermostat and

therefore make the unit not function

MAINTENANCE

• Before carrying out any maintenance operation,

disconnect the power plug.

• Maintenance must be carried out by qualified personnel

(see also par. 7)

• The appliance must be thoroughly cleaned once a year to

ensure good combustion and long life.

• Clean periodically

- the oil spraying nozzle and its filter;

- the oil pump filter

- the main fuel filter cartridge

- the ignition electrodes

- the fan blades

- the inside of the appliance, using compressed air

- the flame sensor with a mild detergent

• Periodically check cables and electrical connections

• Check the oil filter and replace if necessary.

min 13 ft

max 33 ft

min 16 f t

min 10 f t

min 15 ft

5Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater

TROUBLESHOOTING

TROUBLE CAUSE SOLUTION

Heater does not start •No power •Check main distribution board and power supply line

•Faulty cable/connections •Check/have cable replaced by a qualified electrician

•Burnt fuse •Check and replace if required

•Room thermostat set too low •Set room thermostat on a higher temperature

•Thermostat socket cap not inserted •Insert cap into the thermostat socket

•The safety thermostat has been activated •Reset the safety thermostat

Heater starts, flame ignites •Dirty or faulty flame sensor •Clean or replace

but then heater locks out •Faulty burner control unit •Contact service personnel

Heater starts, flame does •Clogged nozzle •Clean or replace

not ignite and then heater •Flame sensor receives an external •Check for external lights (sun, lamps, etc.)

locks out light signal during ignition sequence

•Faulty burner control unit •Contact service personnel

•No fuel •Fill tank

•Ignition fault, dirty or incorrectly •Clean electrodes, contact service personnel if required

spaced electrodes

Heater starts, but •Dirty or blocked nozzle •Clean or replace

combustion is not good •Clogged filters •Clean or replace

•Leakes in fuel circuit •Check and eventually replace

•Oil pump provides low pressure •Contact service personnel

•Insufficient combustion air •Wrong air lock setting

•Insufficient ventilation air •Contact service personnel

Heater stops due to safety

thermostat •The appliance has overheated •Contact service personnel

•Faulty safety thermostat •Contact service personnel

WIRING DIAGRAM

ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual

EV Fuel Solenoid Valve

TR Ignition Transformer

MMotor

SL Warning Lamp

TS Safety Thermostat

FS Fuse

FC Flame Sensor

PL Reset Button

IN Switch

TH Room Thermostat (Optional)

FR Heated Filter (Optional)

7Operating Instructions and Owner’s ManualENERCO GROUP, INC. |Indirect Fired Portable Heater

THIS PAGE INTENTIONALLY LEFT BLANK.

ENERCO GROUP, INC. |Indirect Fired Portable Heater Operating Instructions and Owner’s Manual

OPERATING INSTRUCTIONS

AND OWNER’S MANUAL

Model #

ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 216-881-5500

Mr. Heater is a registered trademark of Enerco Group, Inc.

HS180ID

HS300ID

WARNING:

USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS

COULD CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE

DIRECT FROM THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE

AGENCY.

PARTS ORDERING INFORMATION:

PURCHASING: Accessories may be purchased at any Mr. Heater/HeatStar local dealer

or direct from the factory

FOR INFORMATION REGARDING SERVICE

Please call Toll-Free 800-251-0001 • www.enerco-mrheater.com

Our office hours are 8:30 AM – 5:00 PM, EST, Monday through Friday.

Email to: techservice@enerco-mrheater.com

Please include the model number, date of purchase, and description of problem in all

communication.

LIMITED WARRANTY

The company warrants this product to be free from imperfections in material or workmanship,

under normal and proper use in accordance with instructions of The Company, for a period of

one year from the date of delivery to the buyer. The Company, at its option, will repair or

replace products returned by the buyer to the factory, transportation prepaid within said one

year period and found by the Company to have imperfections in material or workmanship.

If a part is damaged or missing, call our Technical Support Department at 800-251-0001.

Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W. 160TH

ST., Cleveland, Ohio 44135. Include your name, address and telephone number and include

details concerning the claim. Also, supply us with the purchase date and the name and

address of the dealer from whom you purchased our product.

The foregoing is the full extent of the responsibility of the Company. There are no other

warranties, express or implied. Specifically there is no warranty of fitness for a particular

purpose and there is no warranty of merchantability. In no event shall the Company be liable

for delay caused by imperfections, for consequential damages, or for any charges of the

expense of any nature incurred without its written consent. The cost of repair or replacement

shall be the exclusive remedy for any breach of warranty. There is no warranty against

infringement of the like and no implied warranty arising from course of dealing or usage of

trade. This warranty will not apply to any product which has been repaired or altered outside

of the factory in any respect which in our judgment affects its condition or operation.

Some states do not allow the exclusion or limitation of incidental or consequential damages,

so the above limitation or exclusion may not apply to you. This Warranty gives you specific

legal rights, and you may have other rights which vary from state to state.

Enerco Group, Inc. reserves the right to make changes at any time, without notice or

obligation, in colors, specifications, accessories, materials and models.

by SIAL

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