Endress+Hauser TMD1000 User manual

Products Solutions Services

BA00428G/08/EN/02.14

71244425

Operating Instruction

TMD1000 TMD1

Digital Transmitter Module Setting and Adjustment

TMD1000 TMD1 module setting and adjustment

2Endress+Hauser

Table of Contents

1 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Installation, commissioning, and operation . . . . . . . . . 3

1.3 Product requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.5 Notes on safety conventions and symbols . . . . . . . . . . . 4

1.6 Symbols for certain types of information . . . . . . . . . . . 4

2 Module outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1 Module types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Mother board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Combination in modules . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.4 Precautions for addition and change of modules . . . . . 7

3 Module installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Module adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.1 Extension board Exp-A module . . . . . . . . . . . . . . . . . . . 9

4.2 Temperature system Thermo-A module . . . . . . . . . . . 16

4.3 4 to 20 mA output DAC-1 module . . . . . . . . . . . . . . . . 19

4.4 Parallel output OUT-3 and OUT-4 module . . . . . . . . . 22

4.5 Contact output (Alarm) Exp-A module . . . . . . . . . . . . 26

4.6 4 to 20mA input ADC-2 module . . . . . . . . . . . . . . . . . . 28

4.7 Optical (FFi) communication ODC-1 module. . . . . . . . 29

4.8 Contact input (Status) Exp-A module . . . . . . . . . . . . . 33

4.9 Contact input (Status) Exp-A module. . . . . . . . . . . . . . 34

4.10 DRM9700 interface DRMM-A module. . . . . . . . . . . . . 35

4.11 Output for external device operation CNT-2 module 36

4.12 Level A/D conversion MIF4 module . . . . . . . . . . . . . . . 37

4.13 Alarm contact output CD-688 module . . . . . . . . . . . . . 38

5 Terminals and wiring table . . . . . . . . . . . . . . . . . . . 39

5.1 A - 1 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

5.2 A - 2 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

5.3 B - 2 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.4 B - 3 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

5.5 C H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

5.6 E H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

5.7 550 H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.8 A - 2 H Optical FFi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.1 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

6.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

TMD1000 TMD1 module setting and adjustment

Endress+Hauser 3

1 Safety instructions

1.1 Designated use

TMD1 is available in a variety option module. By installing modules as necessary, various customer

specification requests may be built and filled economically.

1.2 Installation, commissioning, and operation

•Mounting, electrical installation, start-up, and maintenance of the instrument may only be per-

formed by trained personnel authorized by the operator of the facility.

•Personnel must read and understand these installation instructions before performing the proce-

dures.

•The instrument may only be operated by personnel who are authorized and trained by the operator

of the facility. All instructions in this manual must be observed.

•The installer must make sure that the measuring system is correctly wired according to the wiring

diagrams. The measuring system must be grounded.

•Observe all law and regulations applicable and valid for your country and pertaining to the opening

and repairing of electrical devices.

1.3 Product requirements

•Exercise extreme cautions for operation in the high places or other hazardous areas such as a top of

the tank.

•Be sure to turn off the main power supply during setting modules.

•Confirm module connector connections and number of cable terminals before turning the main

power on. Failure to do so will damage to modules or connected devices.

•As C-MOSIC is used for modules, static electricity may damage modules. Do not leave modules out-

side after removing modules from dielectric bags.

•Do not change settings of module trimmer and jumper pins. TMD1 has been preset at factory. If

need arise, follow the module setting of this instruction.

1.4 Operational safety

Changes or modifications other than those expressly approved by Endress+Hauser are strictly prohib-

ited. Unauthorized modifications can cause malfunction or damage, resulting in serious injury or

death.

1 Safety instructions

TMD1000 TMD1 module setting and adjustment

4Endress+Hauser

1.5 Notes on safety conventions and symbols

To highlight safety-relevant or alternative operating procedures in this manual, the following conven-

tions have been used, each indicated by a corresponding symbol on the left.

1.6 Symbols for certain types of information

Symbol Meaning

A0011189-EN

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in

serious or fatal injury.

A0011190-EN

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

serious or fatal injury.

A0011191-EN

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in

minor or medium injury.

A0011192-EN

NOTICE!

This symbol contains information on procedures and other facts which do not result in

personal injury.

Symbol Meaning

A0011182

Allowed

Indicates procedures, processes or actions that are allowed.

A0011183

Recommendation

Indicates procedures, processes or actions that are recommended.

A0011184

Forbidden

Indicates procedures, processes or actions that are forbidden.

A0011193

Tip

Indicates additional information.

DANGER

WARNING

CAUTION

NOTICE

1 Safety instructions

TMD1000 TMD1 module setting and adjustment

Endress+Hauser 5

2 Module outline

2.1 Module types

TMD1 is available in a variety option modules. By installing modules as necessary, various customer

specification requests may be built and filled economically.

•The size shows largeness of the modules; A (large), B (medium), C (small). The size of the module

may hinder to install modules due to slot positions (refer to "3 Mother Board").

•Number of terminals for standard use shows actual used numbers of exterior terminals for cable

connecting when installing modules. As the connections between the module connector and termi-

nals are wired within the standard cable pattern, the number of module terminals is limited.

•The number of terminals which can be used for entire modules is 30 terminals (No.7 to No.36) at a

maximum for small terminal box and 40 terminals (No.7 to No.48) at a maximum for large terminal

box.

•Some modules are installed in predetermined slot positions regardless of their sizes. The position is

shown in the slot field of a table.

Name Functions Size

Number of

terminals for

standard use

Remakes

Main CPU - B CPU module A 6 Be sure to install this module

Exp - A

2-way 2-wire digital pulse

Contact output (alarm) 4 points

Contact input (status) 4 points

Transistor output

Thermo - A Average temperature

Spot temperature A12

For average and sport tempera-

tures

DAC - 1 4 - 20mA analog output C 2 2 modules are available to install.

OUT- 3/4 BCD parallel output B 18 OUT-3 (collector common)

OUT-4 (emitter common)

OUT - 2 Alarm contact output C 8 standard 4 points (max. 8 points)

Transistor output

ADC - 2 DC 4 - 20mA

Analog signal input C2

Available only using for 2-wire

transmission board

INT - 2 Status input C 16

Available only using for 2-wire

transmission board (max. 8

points)

INT - 1 Status input C 8

Available only using for 2-wire

transmission board (max. 4

points)

DRMM- A DRM communication C 2

ODC-1N

Optical communication

(2-way half-duplex transmission)

Optical digital pulse

CNT-2 External operation device output B 16 Max. 8 points

CD-688 Alarm contact output C 8 Standard 4 points (max. 8 points)

Mechanical relay output

NOTICE

2 Module outline

TMD1000 TMD1 module setting and adjustment

6Endress+Hauser

2.2 Mother board

Each module A, B, and C shows the maximum size to be installed. The size A module can be installed

in any of the slot A, B, or C.

Figure 1: Description of mother board

1. Size B

2. Size A

3. Size C

4. HHT2 fiber I/F module

5. Slot number

6. Bord for Exp-A module

7. Bord for main CPU module

8. Bord for MIF-4 module

•Be sure to install Main CPU-B module in slot 0. However, if Exp-A module is installed in slot 5, it

should be used as a pair with Main CPU-B module. Be sure to install Main CPU-B in slot 1.

•Five slots for option modules (2 CPU modules) are prepared. The option module cannot be installed

at this limitation.

Figure 2: Sample of module installation

1. Size B

2. Size A

3. Size C

NOTICE

㻠

㻌

㻟

㻌

㻞

㻌

㻝

㻌

㻜

㻌

㻡

㻌

㻢

㻌

2 Module outline

TMD1000 TMD1 module setting and adjustment

Endress+Hauser 7

2.3 Combination in modules

The five modules for options can be installed at a maximum. The maximum number of module termi-

nals and module size in total are described above.

2.4 Precautions for addition and change of modules

Confirmation of specifications

Refer to "2.3 Combination in Modules" and follow the instructions if a module is added or changed after

delivering TMD1.

Confirmation of terminals

Confirm that module addition or change is available or not, checking terminal table.

Confirmation of cable pattern

There are some cable patterns (to connect with module connectors and terminals) as needed. Confirm

that the actual cable pattern is satisfied with the specification after changing or adding modules.

2 Module outline

TMD1000 TMD1 module setting and adjustment

8Endress+Hauser

3 Module installation

Installation procedure

1. Turn off the main power, then open the electrical chamber rid.

2. Remove the module bracket.

3. Install the module in the slot.

4. Replace the module bracket.

5. Follow the terminal table to connect connectors to modules.

•①to ⑨ in the terminal table is displayed on the connector.

6. Close the electrical chamber rid and turn on the main power.

7. Confirm actual status of modules.

8. Confirm that the modules are activated by using HHT2.

This completes the installation procedure.

•Confirm slot positions (specified positions and size).

•Remove main CPU-B module first to install 1 and 2 modules.

•Make sure to connect modules to connector securely to prevent misalignment of pin position or dis-

connection of connector).

NOTICE

3 Module installation

TMD1000 TMD1 module setting and adjustment

Endress+Hauser 9

4Moduleadjustment

Module adjustment and confirmation are performed by using HHT2. Refer to each module instruction

for details. When adjusting or checking modules, make sure to close the cover.

4.1 Extension board Exp-A module

4.1.1 Outline

Modules have the following functions.

•Line driver for 2-way communication line: equivalent to PDC-1 in TMD1, TRC-1 function (commu-

nication control module in TMD1) is integrated into main CPU-B.

•Contact Output (Alarm): equivalent to Exp-A in TMD1

•Contact Input (Status): equivalent to INT-2 in TMD1

2-way communication

Exp-A transfers the data such as level, temperature, and alarm status signal for level gauge by convert-

ing into current module pulse to a receiver. The receiver selects a slave device and transfers the level

gauge operation data by converting into pulse-width modulation (PWM) to Exp-A. The former func-

tion is called data transfer mode and latter function is called select mode. The communication only for

data transfer mode is called one-way communication.

Contact output (Alarm)

This is used when it outputs level or temperature alarm. There are 8 points output however, the only

4 points can be used for standard internal bond wires. If 5 points or more wires are needed, contact

Endress+Hauser representatives.

Contact inputs (Status)

This is used when it transfers status signals around device to a receiver via 2-way communication. If 5

points or more wires are needed, contact Endress+Hauser representatives.

4.1.2 General view of module and names

Figure 3: Exp-A module

LED4 LED3 LED2 LED1

R1 R2

CN5

1A 1B

13A 13B

R5 PC1

PM1

R8 PC2

C3 PM2

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

R21

PC3 R26

PM5

PV4 R25

PM3

R24

R22

D1 C

D3 R23

R27 R23

C4 20A

TR2

R32

R33

R34

R31

R30 D5

TR1

ER29 D4

PM6

RY1

R35

R37 R38

R39

R40

R41

R42

R43

R36

R44

C7 U5 U6 C9 U7

R45

D13 CN1 1A

C11

U3 Z1 Z2 Z3

AR1

R46

R47

R48

R49

C10

R50

R51

R52

R53

PC11

PC10

PC9

PC8

PC7

PC6

PC5

PC4

CN2

CN3

5A 5B

1A 1B

R54

R58

R59

R55

R56

R60

R57

R61 10

CN4

4 Module adjustment

TMD1000 TMD1 module setting and adjustment

10 Endress+Hauser

4.1.3 Module setting

Exp-A is installed in slot 1 and connected to Main CPU-B.

4.1.4 2-way communication setting

Switch to direct access mode in a receiver and adjust Exp-A so that it can access desired slave devices.

Selection of 2-way communication type

Select a type as follows in MODE:13 and ITEM: 26.

•[2]: BBB & MIC receiver

•[4]: MDP receiver

•[8]: V1 receiver

Select code setting

Set the select address (01 to FF) which a receiver has allocated in this slave device.

Set FF when selecting MIC receiver (one-on-one 2-way receiver).

Line resistance value setting

Set default setting [7] basically.

Upper and lower limit level alarm data setting

1. Select No.1 and No.2 alarm type as follows in MODE: 13 and ITEM: 28.

2. Set the No.1 alarm level value setting in MODE: 13 and ITEM: 06.

3. Set the No.2 alarm level value setting in MODE: 13 and ITEM: 07.

4. Set alarm level hysteresis range.

• Both No.1 and No.2 alarms are consistent values.

Operation confirmation

•After completion of adjustment, switch a receiver in free scan mode, then confirm that the receiver

can receive the data from the specified slave device properly.

•When communication error is arising, confirming error descriptions using a digital oscilloscope,

then change or add clock addition value in the receiver.

•A receiver can confirm the hoisting up and stop operation, and a field operation switch or HHT2 also

can be used for operation at the same time. To maintain consistency of order, the operation priority

is set in the following order; 1) field operation switch, 2) HHT2, and 3) receiver. When filed opera-

tion switch or HHT2 functions only for level measurement, a receiver can function for any other

operations such as hoisting or stopping displacer.

•Refer to the receiver instruction for available operations and their procedures.

•The operation command from a receiver is memorized into internal TMD1 thus, when the power is

turned off and on, the original state is returned. If a receiver cannot function for level measurement

due to a receiver trouble, the following step shall be done to release the function. When changing

the setting of MODE: 13 and ITEM: 01 to FF, required operation from the receiver can be set in the

level operation.

0: No.1 = High No. 2 = Low

1: No.1 = Low No. 2 = High

2: No.1 = High No. 2 = High

3: No.1 = Low No. 2 = Low

4 Module adjustment

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