Empire DVCC32NAT User manual

Page 1

HOT GLASS

DO NOT TOUCH

NEVER

WILL

CAUSE BURNS.

GLASS

UNTIL COOLED.

ALLOW CHILDREN

TO TOUCH GLASS.

WARNING

A barrier designed to reduce the risk of burns from the

hot viewing glass is provided with this appliance and shall

be installed for the protection of children and other at-risk

individuals.

This appliance may be installed in

an aftermarket, permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by state or

local codes.

This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases, unless a certied kit is used.

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death or

property damage.

— Do not store or use gasoline or other am-

mable vapors and liquids in the vicinity of

this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the re department.

— Installation and service must be per-

formed by a qualied installer, service

agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

DIRECT VENT

ZERO CLEARANCE GAS

FIREPLACE HEATER SERIES

MILLIVOLT (MV)

DVCC(32,36,42)BP3(0,2)(N,P)-4

INTERMITTENT PILOT (IP)

DVCC(32,36,42)BP7(0,2)(N,P)-4

This replace is design

certied in accordance

with American National

Standard/CSA Standard

ANSI Z21.88/CSA 2.33

and by Underwriters

Laboratories as a Direct

Vent Gas Fireplace

Heater and shall be

installed according to

these instructions.

GAS-FIRED

UL FILE NO. MH30033

INSTALLATION INSTRUCTIONS

39583

39583-0-0918Page 2

TABLE OF CONTENTS

SECTION PAGE

Attention Installer ........................................................................................................................... 3

Before You Start ..........................................................................................................................4-5

Carton Contents ............................................................................................................................. 6

Introduction .................................................................................................................................... 7

Homeowner Reference Information ............................................................................................... 7

Specications ................................................................................................................................. 8

Accessories ................................................................................................................................... 9

Fireplace Dimensions .................................................................................................................. 10

FBB10 Blower Kit Installation (Optional) ................................................................................. 11-13

Clearances ................................................................................................................................... 14

Termination Clearances ............................................................................................................... 15

Vent Terminal Clearances ............................................................................................................ 16

Gas Supply .................................................................................................................................. 17

Safety Information For Users Of Propane Gas ............................................................................ 18

Locating Fireplace ....................................................................................................................... 19

Junction Box Wiring Installation Instructions ............................................................................... 19

Millivolt Standing Pilot Wiring Diagram ........................................................................................ 20

IPI Electronic System Wiring Diagram ......................................................................................... 21

Installation ...............................................................................................................................22-25

Vent Framing ..........................................................................................................................26-27

Vent System Identication ........................................................................................................... 28

Special Vent Systems .................................................................................................................. 28

Venting Fireplace - Top ...........................................................................................................29-32

Examples - Top Vent Run ............................................................................................................ 33

Horizontal Termination ................................................................................................................. 34

Vertical Termination ................................................................................................................35-36

DVVK-4F Flex Vent Instructions .............................................................................................37-38

Millivolt Standing Pilot Lighting Instructions ................................................................................. 39

Millivolt Operating Instructions ..................................................................................................... 40

Millivolt Standing Pilot Troubleshooting ....................................................................................... 41

Intermittent Pilot Lighting Instructions .......................................................................................... 42

IPI Electronic System Operating Instructions .............................................................................. 43

Intermittent Pilot Control System Troubleshooting ..................................................................44-45

Millivolt Parts View - DVCP(32,36,42)BP3 .................................................................................. 46

Millivolt Parts List - DVCP(32,36,42)BP3 ..................................................................................... 47

IP Parts View - DVCP(32,36,42)BP7 ........................................................................................... 48

IP Parts List - DVCP(32,36,42)BP7 ............................................................................................. 49

Maintenance And Service .......................................................................................................50-51

Important Safety Information - Installer ........................................................................................ 52

Requirements For Massachusetts ............................................................................................... 53

Annual Fireplace Inspection Checklist ......................................................................................... 54

Master Parts Distributor List ........................................................................................................ 55

How To Order Repair Parts .......................................................................................................... 55

Warranty ...................................................................................................................................... 56

39583-0-0918 Page 3

ATTENTION INSTALLER:

Fireplace Installation Checklist

Use this checklist in conjunction with the instructions in this manual.

Customer: _____________________________________

Lot/Address: ___________________________________

_______________________________________________

Model: ________________________________________

Serial # ________________________________________

Date Installed: __________________________________

Fireplace Location: ______________________________

Installer: _______________________________________

Dealer Phone #: _________________________________

_______________________________________________

Empire recommends the following:

• Keep this checklist visible on the replace until the installation is complete.

• Photograph the installation and copy this completed checklist for your le.

Comments: Further description of the issues, who is responsible (Installer/Builder/Other, etc) and corrective action needed:

___________________________________________________________________________________________________________

Comments communicated to party responsible _____________________by_____________________ on ______________________

FIREPLACE INSTALLATION COMMENTS

Veried clearances to combustibles (pg. 14) ........................................................................ o____________________

Fireplace is leveled and secured .......................................................................................... o____________________

VENTING/CHIMNEY/PowerFlow™ HEAT DISTRIBUTION

Venting conguration complies to vent diagrams (pg. 29) .................................................... o____________________

Venting installed, locked, secured in place with correct clearance ....................................... o____________________

Firestops installed................................................................................................................. o____________________

Exterior wall/roof ashing installed and sealed..................................................................... o____________________

Terminations installed and sealed (pgs. 34-36) .................................................................... o____________________

Light unit and test venting before enclosing the replace .................................................... o____________________

ELECTRICAL (pgs. 19-21)

Unswitched power (110-120 VAC) provided to the replace ................................................ o____________________

GAS (pgs. 17-18)

Proper appliance for fuel type............................................................................................... o____________________

Was a conversion performed? .............................................................................................. oYes oNo

Leak check performed and inlet pressure veried ................................................................ o____________________

FINISHING (pgs. 23-24)

Non-combustable board installed as required ...................................................................... o____________________

Veried all clearances meet installation manual requirements ............................................. o____________________

Mantels and wall projections meet requirements ................................................................. o____________________

Granite or Clean Face nishing complies with clearance requirements screen ................... o____________________

Barrier for glass front properly installed ................................................................................ o____________________

FIREPLACE SETUP

All packaging and protective materials removed (inside & outside of replace) .................. o____________________

Media installed correctly ....................................................................................................... o____________________

Firebox glass door cleaned, installed, and secured ............................................................. o____________________

Accessories installed properly .............................................................................................. o____________________

Started Fireplace and veried no gas leaks exist ................................................................. o____________________

Manual envelope and all of its contents removed from inside/outside the

replace and given to party responsible for use and operation ............................................ o____________________

Provide homeowner with “Scratch & Sniff” odor card .......................................................... o____________________

39583-0-0918Page 4

BEFORE YOU START

Television Considerations

Installing a television above a replace has become increasingly

popular; however, the area above any replace gets hot and most

TV manufacturers recommend against placing their products

near a heat source.

If you install a television above this replace, Empire Comfort

Systems accepts no responsibility for damage or injuries. Follow

the television manufacturer’s installation instructions, including

any recommendations regarding proximity to heat sources.

If you have a TV above your replace, turn off the replace and

let it cool completely before servicing or touching any buttons on

the TV.

Sample Warnings and Denitions:

DANGER

Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

____________________________________________________

Read all instructions before starting installation and

follow them carefully to ensure safety. Failure to follow

the instructions will void the warranty and may cause a

re hazard.

The warranty will be voided by, and the warranter disclaims

any responsibility for the following actions:

• Installation by anyone other than the dealer or his agent.

• Installation of any damaged replace or component.

• Modication of the replace or direct vent system.

• Installation other than as instructed by Empire Comfort

Systems.

• Improper positioning of logs, glass door, or accessories.

• Installation and/or use of any component part not

manufactured or approved by Empire Comfort Systems.

All correspondence should refer to complete Model Number, Serial

Number and type of gas. Fill out the Homeowner Reference Section.

(See Page 3).

Unpacking The Fireplace

1. Cut away shrink-wrap material around the unit.

Retain instruction manual and instruction sheets.

2. Remove non-combustible board from the rear of the

replace, and place in a safe location. It will be needed

for installation.

3. Get help to lift replace.

39583-0-0918 Page 5

BEFORE YOU START (CONT’D)

Accessories

Most accessories install much more easily before tting the

replace to the opening.

For example, it takes just 10-15 minutes to install the blower side

before it’s framed in. Once the replace is framed in, it takes up

to an hour.

Preparation

This replace and its components are safe when installed

in accordance with this Manual. Report any parts damaged

in shipment to your dealer. Do not install the replace with

damaged, incomplete or substitute parts.

Installation Considerations

• Gas supply piping – right or left side entrance

• Electrical supply and connections 120V, 60Hz, 1 Amp,

right side entrance

• Allowable replace mounting surfaces:

1. A at, hard, combustible or non-combustible surface

2. A raised platform of combustible or non-combustible

material.

3. The four corners of the replace onto non-combustible

material so that contact is made on all four perimeter

edges on the bottom of the replace – such as on cinder

blocks (where allowed by local codes).

• If the replace is installed directly on carpeting, tile or other

combustible material other than wood ooring, it should be

installed on a metal or wood panel extending the full width

and depth of the replace.

• This replace is designed to be installed in a zero-clearance

enclosure. Combustible material can come in contact with

the side standoff spacers, and the replace can be secured

to combustible framing with the framing brackets provided

with the replace.

Planning the installation

First determine where the replace will be located and what

accessories will be installed.

Your location must allow for:

• Venting – either vertical or horizontal. Choose a vent

conguration, (See Pages 34-36) and make sure the required

access through attics and walls is not blocked by other utilities

such as water lines, sewer vents, gas lines, etc. If access

is blocked, you will need to move the utilities or relocate the

replace.

• Gas supply piping (right or left side of entrance) – see pipe

size and specs on (Page 17).

• Electrical supply requirements

(120V, 60Hz, 1 Amp) (right side entrance)

• Proper framing required for installation of the replace.

See framing dimensions on (Page 22).

• Finishing the replace – drywall thickness, tile or stone

thickness, and the desired decorative accessories can affect

how you frame the opening and how you attach the nailing

anges to set the proper depth. (See Pages 23 and 24) for

nishing details, before you begin.

39583-0-0918Page 6

CARTON CONTENTS

123

INDEX NUMBER DESCRIPTION

QUANTITY SUPPLIED

DVCC(32,36,42)BP3

SERIES

DVCC(32,36,42)BP7

SERIES

1Rock Wool 1 1

2Receptacle Cover 1 2

3Receptacle 1 2

4Flue Restrictor Assembly - (See Page 30) 1 1

510 X 1/2 Phillips Screw 12 12

6#8 X 1 Self-Drilling Drywall Screw 8 8

7AA Battery 0 4

8 AC Adaptor 0 1

9Backer Stud 4 4

10 Burner Cover 1 1

See Parts Lists on pages 48 - 51 for ordering replacement parts. Do not order batteries, bolts, screws, washers or nuts. They are

standard hardware items and can be purchased at any local hardware store.

NOTICE: Items not shown to scale.

39583-0-0918 Page 7

INTRODUCTION

The information in this manual pertains to all models and gas

control systems unless otherwise noted.

Instructions to Installer

1. Leave this manual with homeowner.

2. Have the homeowner complete the product registration card

or register online at www.empirecomfort.com

3. Show the homeowner how to start and operate the replace.

Notes to Installer

• This direct-vent replace is designed to:

- Operate with combustion air drawn from outside of the

building.

- Expel all exhaust gases to the outside of the building.

• The installation must conform with local codes or, in the

absence of local codes, with the National Fuel Gas Code

ANSI Z223.1/NFPA 54* Natural Gas and Propane Installation

Code, or CSA B149.1 in Canada. * Available from the

American National Standards Institute, Inc. 11 West 42nd

St., New York, N.Y. 10036

• Any alteration of the original design, installation other than

as shown in these instructions, or use with a type of gas not

shown on the rating plate is the responsibility of the person

and company making the change.

• This replace is not for use with solid fuels.

• These replace models may be installed in a bedroom or

bed-sitting room in the U.S.A. and Canada.

WARNING

Any change to this replace can be dangerous. Improper

installation or use can cause serious injury or death from

re, burns, explosion or carbon monoxide poisoning.

Fireplace Certication

This replace is design certied in accordance with American

National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by

Underwriters Laboratories as a Direct Vent Gas Fireplace Heater

and shall be installed according to these instructions.

Consult your local building code agency, prior to installation,

to ensure compliance with local codes-including permits and

inspections.

The replace, when installed, must be electrically grounded in

accordance with local codes or, in absence of local codes, with

the National Electric Code ANSI/NFPA 70 or Canadian Electric

code, CSA C22.1, if an external electrical source is utilized.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization

equipment or accessories and repair and servicing of equipment

shall be performed only by a qualied agency. The term “qualied

agency” means any individual, rm, corporation or company

which either in person or through a representative is engaged

in and is responsible for (a) the installation or replacement of

gas piping or (b) the connection, installation, repair or servicing

of equipment, who is experienced in such work, familiar with all

precautions required and has complied with all the requirements

of the authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts. Requirements on Page 53.

High Altitude (USA)

When installing this replace at an elevation above 2000 feet

(in the United States) it may be necessary to decrease the input

rating by changing the existing burner orice to a smaller size.

Generally, input should be reduced 4 percent for each 1000 feet

above sea level.

High Altitude (CANADA)

Altitude: 0-4500 feet (0-1370 meters)

When installing this replace at an elevation above 4500 feet

(in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the

proper orice for your location.

39583-0-0918Page 8

SPECIFICATIONS

DVCC32NAT DVCC32LP DVCC36NAT DVCC36LP DVCC42NAT DVCC42LP

Input BTU/Hr Maximum 24,000 22,000 24,000 24,000 26,500 26,500

Input BTU/Hr Minimum

(millivolt only)

18,000 18,000 18,000 19,000 18,000 22,000

KWH (Maximum) 7.03 6.45 7.03 7.03 8.35 7.77

KWH (Minimum) 5.27 5.27 5.28 5.57 6.15 6.3

Orice 42 54 42 1.45mm 2.45mm 1.55mm

Air Shutter Opening 1/4-in Full Open 1/4-in Full Open 1/8-in Full Open

Gas Inlet Shutoff Valve (Pipe) 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

NOTICE: Air shutter settings are factory minimum settings. Some venting congurations may require minor air shutter adjustments for

optimum performance.

GAS SUPPLY PRESSURES

Gas Type Maximum Minimum Manifold

Natural 14.0-in 4.5-in 3.5-in

Propane 14.0-in 10.8-in 10.0-in

Remote Control Options

And Accessories Description Models Used On

FRBC Millivolt Battery Remote ON/OFF ALL

FRBTC Millivolt Battery Remote Thermostat ALL

TMW Millivolt Wireless Wall Thermostat ALL

TRW Millivolt Reed Switch Wall Thermostat ALL

FWS-1 Direct Ignition/Millivolt Wall Switch ALL

FRBTP

Battery Operated Remote Control with Programmable Thermostat

ALL

RVKN-1 Remote Kit, Natural (Stepper Motor) DVCC(32,36,42)BP7N

RVKP-1 Remote Kit, Propane (Stepper Motor) DVCC(32,36,42)BP7P

Venting Options Description

DVVK-4TSP Top vent kit (horizontal) - 4-½-in to 6-in (114.3mm to 152mm) wall thickness

DVVK-4TP Top vent kit (horizontal) - 8-in to 12-in (203mm to 305mm) wall thickness

DVVK-4VP Vertical vent kit

DVVK-4F Horizontal ex vent kit (4-ft FLEX)

SD46DVA-FCFX7 Flex Adaptor Collar (must be used with ex kits)

Conversion Kits Description Models Used On

31768 Conversion Kit, DV (Natural to Propane) DVCC32BP(30,32)

31769 Conversion Kit, DV (Propane to Natural) DVCC32BP(30,32)

31770 Conversion Kit, DV (Natural to Propane) DVCC36BP(30,32)

31771 Conversion Kit, DV (Propane to Natural) DVCC36BP(30,32)

31772 Conversion Kit, DV (Natural to Propane) DVCC42BP(30,32)

31773 Conversion Kit, DV (Propane to Natural) DVCC42BP(30,32)

32874 Conversion Kit, DV (Natural to Propane) DVCC32BP(70,72)

32875 Conversion Kit, DV (Propane to Natural) DVCC32BP(70,72)

32876 Conversion Kit, DV (Natural to Propane) DVCC36BP(70,72)

32877 Conversion Kit, DV (Propane to Natural) DVCC36BP(70,72)

32878 Conversion Kit, DV (Natural to Propane) DVCC42BP(70,72)

37560 Conversion Kit, DV (Propane to Natural) DVCC42BP(70,72)

39583-0-0918 Page 9

ACCESSORIES

The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what

your dealer can furnish, contact Empire Comfort Systems Inc., 918 Freeburg Ave., Belleville, Illinois 62220-2623.

OPTIONAL

Model Number Description Models Used On

FBB10 Blower, Auto Variable-Speed ALL

LK6 Lighting Kit, 120 V ALL

REQUIRED

Model Number Description Models Used On

DG1BKP Decorative Glass, Crushed, Black ALL

DG1BUC Decorative Glass, Crushed, Blue ALL

DG1CLF Decorative Glass, Crushed, Clear ALL

REQUIRED

This unit requires Ceramic Fiber Logs to complete the replace interior. Contact your Empire Comfort Systems Dealer (See Page 55)

for further information. Do not operate the replace without the Ceramic Fiber Logs installed.

39583-0-0918Page 10

FIREPLACE DIMENSIONS

INDEX

LETTER DIMENSION DESCRIPTION DVCC32 DVCC36 DVCC42

(Inches)

A The maximum height of replace face (excluding standoffs) 38-1/4 38-1/4 40-1/4

BThe maximum width of the replace face (excluding nailing anges) 34-7/16 37-7/16 43-7/16

CThe maximum depth of the replace 17-1/2 17-1/2 17-1/2

DThe height of the replace opening 31-3/8 31-3/8 33-3/8

E The width of the replace opening 31 34 40

F The interior depth of the replace (not shown) 11-1/2 11-1/2 11-1/2

G The rear exterior width of the replace 23-15/16 26-15/16 32-15/16

I Width from the left side of the replace to the centerline of vent 12 13-1/2 16-1/2

JDepth from back of replace to centerline of top vent 6-3/4 6-3/4 6-3/4

K Height from the bottom of the replace to the left gas line opening 2 2 2

LDepth from the front of the replace to the left gas line opening 4-5/8 4-5/8 4-5/8

M Depth from rear of replace to gas line opening 12-5/16 12-5/16 12-5/16

NViewing area height 24-7/8 24-7/8 26-3/8

O Viewing area width 27-1/2 30-1/2 36-1/2

PDepth from front of replace to centerline of vent 10-3/4 10-3/4 10-3/4

QDistance from oor to bottom replace opening 7/8 7/8 7/8

R Distance from oor to top replace opening 32-1/4 32-1/4 34-1/4

GAS LINE

ACCESS

VENT COLLAR

NAILING

FLANGES

SIDE SPACER

BARRIER SCREEN ASSEMBLY

GLASS FRAME ASSEMBLY

GAS LINE

ACCESS

RATING PLATE AND

LABELS INSIDE

GAS CONTROL AND

SWITCHES INSIDE

LEFT VIEW

FRONT VIEW

TOP VIEW

RIGHT VIEW

GAS LINE

ACCESS

This manual suits for next models

Table of contents

Other Empire Indoor Fireplace manuals

Empire

Empire VFD32FB0L-2 Quick start guide

Empire

Empire DXT(30 Quick start guide

Empire

Empire DVCC BP3 Series User manual

Empire

Empire DVCT50CBP95KN-1 User manual

Empire

Empire DVD32FP30N-2 Quick start guide

Empire

Empire DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N,P)-3DVCP(32,36,42)BP30(N User manual

Empire

Empire DVCC32BP32N-1 Quick start guide

Empire

Empire VFD26FM-2 Series Quick start guide

Empire

Empire LSU24RR-2 Quick start guide

Empire

Empire LAV24SSK-1 User manual

Empire

Empire VFL20IN3210(N Quick start guide

Empire

Empire DV25IN33 Quick start guide

Empire

Empire Mantis BF28BM-5 User manual

Empire

Empire Mantis FF28BM(N Quick start guide

Empire

Empire LTH1118-1 User manual

Empire

Empire VFLL38FP(3 Quick start guide

Empire

Empire DVX36FP51LN-2 Quick start guide

Empire

Empire VSM-18-1 Quick start guide

Empire

Empire MILLIVOLT DVCDFP30-1 Series Quick start guide

Empire

Empire DVL25FP32N-2 Quick start guide

Empire

Empire OLL48FP12S(N Quick start guide

Empire

Empire DVP36PP32EN-3 Quick start guide

Empire

Empire DVLL36 Series User manual

Empire

Empire VFLL38FP30L(N Quick start guide

Popular Indoor Fireplace manuals by other brands

Brigantia

Brigantia 35-DVRS31N-2 User's installation, operation and maintenance manual

Nordpeis

Nordpeis Bergen Installation and user manual

Superior

Superior BCT2536TMN Installation and operation instructions

Quadra-Fire

Quadra-Fire 5100I-GD-B owner's manual

Renaissance

Renaissance RUMFORD 1000 user manual

Lacunza

Lacunza IV-800 Instruction book

Baxi

Baxi 940 Installer and owner guide

Dru

Dru Maestro 60/2 Tall RCH installation manual

Diamond Fireglass

Diamond Fireglass SS-O22 General assembly, installation, and operation instructions

HearthStone

HearthStone Windsor Bay 8830 Owner's manual and installation guide

Napoleon

Napoleon ASCENT B42 quick start guide

Enviro

Enviro E33GI owner's manual

Smeg

Smeg L30 FABE Installation & user's instructions

KEDDY

KEDDY K700 Installation instructions care and firing instructions

Godin

Godin 3451 manual

Jøtul

Jøtul Jotul GI 535 DV IPI New Harbor Installation and operation instructions

Austro Flamm

Austro Flamm Heidi Back 2.0 945048 operating manual

Desa

Desa CCFPDFT Owner's operating & installation manual