Empire Comfort Systems BFM18MTN Quick start guide

Page 1

RADIANT VENTED BURNER

(Requires Vented Log Set)

For Installation In Solid-Fuel

Burning Fireplaces

MANUAL

MODEL

BFM18MTN

MILLIVOLT

MODEL

BFR18MTN

DANGER

If not installed, operated and maintained in

accordancewiththemanufacturer’s instructions,

this product could expose you to substances in

fuel or from fuel combustion which can cause

death or serious illness.

CONGRATULATIONS on the purchase of your

new GAS BURNER! Your Decorative Gas Burner

is designed and intended for installation in an

approved, existing, fully vented, wood-burning

replace, with a gas hook-up.

This appliance must be installed only in a solid-

fuel burning replace with a working ue and

construction of noncombustible materials.

This unit is NOT for use with solid fuel. Solid

fuels shall NOT be burned in a replace

where a decorative appliance is installed.

The vent damper must have a damper clamp

attached to it to keep the damper from

accidentally closing during operation.

INSTALLATION INSTRUCTIONS

AND OWNER’S MANUAL

IMPORTANT! Read these instructions carefully

before installing or operating this gas appliance.

These instructions should be left with the

homeowner for future reference.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

GAS-FIRED

WARNING

FIRE OR EXPLOSION HAZARD

If the information in this manual is not

followed exactly, a re or explosion may

result causing property damage, personal

injury or loss of life.

—

Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

•

Do not touch any electrical switch;

do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier

from a neighbor’s phone. Follow

the gas supplier’s instructions.

• If you cannot reach your gas

supplier, call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

40916-0-0919Page 2

TABLE OF CONTENTS

SECTION PAGE

Before You Start............................................................................................................................. 3

Carton Contents And Hardware Pack............................................................................................ 4

Important Safety Information ....................................................................................................5 - 6

Safety Information For Users of Propane Gas............................................................................... 7

General Information ....................................................................................................................... 8

Product Specications ................................................................................................................... 9

Fireplace Preparation .................................................................................................................. 10

Introduction .................................................................................................................................. 10

Gas Supply ........................................................................................................................... 11 - 12

Installation.............................................................................................................................13 - 14

Door Operation ............................................................................................................................ 15

Millivolt Lighting Instructions ........................................................................................................ 16

Manual Lighting Instructions ........................................................................................................ 17

Pilot And Main Burner Flame Characteristics .............................................................................. 18

MV (BFR) Wiring.......................................................................................................................... 19

Maintenance And Service ............................................................................................................ 20

Troubleshooting ........................................................................................................................... 21

BFM Parts List And Exploded View ............................................................................................. 22

BFR Parts List And Exploded View.............................................................................................. 23

Appliance Service History.....................................................................................................24 - 25

Master Parts Distributor List ........................................................................................................ 26

How To Order Repair Parts.......................................................................................................... 26

Warranty ...................................................................................................................................... 27

40916-0-0919 Page 3

BEFORE YOU START

Samples and Denitions:

DANGER

Indicates a hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

1. Read the safety information on pages 5 - 7.

2. Review gas line information on pages 11 and 12.

3. Review the wiring information on page 19.

4. Light the burner and troubleshoot. See pages 16 and 17.

5. Show the homeowner how to operate the burner.

6. Show the homeowner how to do the basic maintenance.

These instructions are intended as a general guide and

do not supersede national or local codes in any way.

Authorities having jurisdiction should be consulted

before installation.

•

Follow all local codes regarding installation, combustion

and ventilation air or in the absence of local codes follow

the National Fuel Gas Code ANSI Z223.1(U.S. installation),

or CAN/CGA-B149, Installation Code (Canada installation)

and with ANSI Z21.60 Decorative Vented Appliances for

Solid Fuel Burning Fireplaces.

• Installation and provision for combustion and ventilation

air must conform to the National Fuel Gas Code, ANSI

Z223.1, or CAN/CGA-B149.1, Natural Gas Installation

Code, or CAN/CGA-B149.2, Propane Installation Code.

• The installation of appliances designed for manufactured

home (U.S. only) or mobile home installation must

conform with the Standard for Mobile House, CAN/CSA

Z240 MH, in Canada, or with the Manufactured Home

Constructions and Safety Standard, Title 24 CFR, Part

3280, in the United States, or when such a standard

is not applicable, Manufactured Home Installations

Standard, ANSI/NCSBCS A225.1/NFPA 501A.

40916-0-0919Page 4

CARTON CONTENTS & HARDWARE PACK

HARDWARE PACK CONTENTS CARTON CONTENTS

Items not shown to scale.

BFM(2124,30)MTN

Index

No. Description Quantity Supplied

BFM2124 BFM30

1Burner Assembly

With Manual Valve 1 1

3 Flexline 1 1

4 Rockwool Mix 5 5

5 Lava Rock 2 2

6Regulator Assembly 1 1

7 Lighting Rod 1 1

NS Fiber Heat Sink 1 1

BFR(2124,30)MTN

Index

No. Description Quantity Supplied

BFR2124 BFR30

2Burner Assembly

With Millivolt Valve 1 1

3 Flexline 1 1

4 Rockwool Mix 5 5

5 Lava Rock 2 2

7 Lighting Rod 1 1

NS Fiber Heat Sink 1 1

See Parts Lists on pages 22 and 23 for ordering replacement

parts. Do not order batteries, bolts, screws, washers or nuts.

They are standard hardware items and can be purchased at any

local hardware store.

1/4”X1 1/4” SLOTTED HEX HEAD ANCHOR SCREW (2)

DAMPER CLAMP (1)

¼" X 1-¼" SLOTTED HEX HEAD ANCHOR SCREW (2)

40916-0-0919 Page 5

IMPORTANT SAFETY INFORMATION

INSTALLER:Leave these instructions with the owner. For

Installation In Solid Fuel Burning Fireplaces. Do not burn wood or

solid fuels in a replace where a decorative gas log set is installed.

This appliance is for installation only in a solid fuel burning replace,

masonry replace or manufactured replace.

WARNING

Before installing in a solid fuel burning replace, the chimney

ue and rebox must be cleaned of soot, creosote, ashes

and loose paint by a qualied chimney cleaner.

WARNING

Do not allow fans to blow directly into or at the replace.

Avoid any drafts that alter burner ame patterns.

WARNING

Do not use a blower insert, heat exchanger insert or other

accessory not approved for use with this appliance.

DANGER

Any modication to this gas log set or to controls can be

dangerous. Improper installation or use of the gas log set

can cause serious injury or death from re, burns, explosion

or carbon monoxide poisoning.

WARNING

Do not operate this burner with glass doors closed.

• Installation and repair must be done by a QUALIFIED SERVICE

PERSON. The appliance should be inspected before use and

at least annually by a qualied service person. More frequent

cleaning may be required due to excessive lint from carpeting,

bedding materials, etc. It is imperative that control compartments,

burners and circulating air passageways of the appliance be

kept clean.

• Dot not place clothing or other ammable material on or near

the appliance.

• Do not place trash or other articles on the log set during operation.

• Do not put anything around the replace that will obstruct the

ow of ventilation air.

• Do not use this appliance if any part has been under water.

Immediately call a qualied service technician to inspect the

appliance and to replace any part of the control system and

any gas control which has been under water.

• Do not use thermostats on vented burner applications

•Keep the appliance area clear and free from combustible

material, gasoline and other ammable vapors and liquids.

• Keep burner and control compartment clean.

• A yearly examination and cleaning of the venting system of the

solid-fuel burning replace must be performed by a qualied

agency.

• Make a periodic visual check of pilot and burners. Clean and

replace damaged parts.

• Alert children and adults to the hazards of high surface

temperatures and caution them to stay away to avoid burns or

clothing ignition.

• Carefully supervise young children when they are in the

same room as the appliance.

• During manufacture, this burner is treated with certain oils,

lms and bonding agents. These substances are not harmful

but may produce smoke and odors as they burn off during initial

operation of the replace. This is normal. Open a window during

the initial bake out period.

•

Proper installation, burner pan location and log placement is

important to achieve optimum look and performance of your

gas log set. Follow the log assembly sequence for proper

operation.

•

Do not operate this log set with glass doors in the closed

position.

A replace screen must be in place when the log

set is burning. Adequate combustion air must be provided for

proper venting. All ames should go up and out the top of the

rebox into the ue vent. If any ames oat or curl forward into

the room do not operate appliance. Check for an open ue and

adequate combustion air into the room. A damper clamp must

be installed on the rebox damper to maintain an open ue.

See page 10.

• Young children must be carefully supervised when they are in

the same room as the gas log while in operation. Do not place

stockings, clothing or any ammable material above or near

the replace.

• Do not substitute or use materials other than those supplied

for use with the log set.

WARNING

Follow all gas leak check procedures in this manual, prior

to operation.

WARNING

Fuels used in gas or oil-red appliances, and the products

of combustion of such fuels, contain chemicals known to

the State of California to cause cancer, birth defects, and/or

other reproductive harm. This warning is issued pursuant

to California Health & Safety Code Sec. 25249.6.

DO NOT ATTEMPT TO DISCONNECT THE GAS OR ANY GAS

FITTING WHILE THIS APPLIANCE IS IN OPERATION.

NEVER leave the decorative gas log set unattended while in op-

eration.

NEVER allow children to operate this decorative gas log set.

NEVER place hands or ngers on the front-edge of this decorative

gas log set.

NEVER use liquid propane gas in a natural gas unit, or natural gas

in a liquid propane unit.

DO NOT use solid-fuel or lighter uid in any decorative gas log set.

Any safety screen or guard removed for servicing an appliance

must be replaced prior to operating the appliance.

40916-0-0919Page 6

IMPORTANT SAFETY INFORMATION (CONT'D)

WARNING

Do not use this appliance if any part has been under water.

Immediately call a qualied service technician to inspect

the appliance and replace any part of the control system

and any gas control that has been under water.

All units with gas control valves must be lit by a Safety Pilot. The

pilot is located at the right, rear of the unit.

Follow these instructions exactly when lighting the appliance.

BEFORE LIGHTING, smell around the appliance area for gas. Be

sure to smell next to the oor, as propane gas is heavier than air

and will settle to the oor. Use only your hand to rotate the gas

control knob. Never use tools. If the knob will not turn by hand, do

not try to repair it; call a qualied service technician or installer.

Force or attempted repair may result in a re or explosion.

WARNING

All gas burning appliances produce smoke and carbon mon-

oxide gas during operation. These fumes can be harmful if the

appliance is used in any other than a fully vented replace.

WARNING

The Commonwealth of Massachusetts requires that the

chimney ue damper, when used with decorative gas log

sets, be welded open or completely removed. In the Com-

monwealth of Massachusetts, this appliance must be in-

stalled by a licensed plumber or gastter.

WARNING

Improper installation, adjustment, alteration, service or main-

tenance, can cause property damage, personal injury or loss

of life. Refer to the owner’s information manual, provided with

this appliance. Installation and service must be performed by

a qualied installer, service agency or the gas supplier.

GAS WARNING ODOR

If a gas leak happens, you should be able to smell the gas

because of the odorant put in the propane gas.

That’s your signal to go into immediate action!

• Do not operate electric switches, light matches, use your phone.

Do not do anything that could ignite the gas.

• Get everyone out of the building, vehicle, trailer, or area. Do

that IMMEDIATELY.

• Close all gas tank or cylinder supply valves.

• Propane gas is heavier than air and may settle in low areas

such as basements. When you have reason to suspect a gas

leak, keep out of basements and other low areas. Stay out until

reghters declare them to be safe.

• Use your neighbor’s phone and call a trained propane gas

service person and the re department. Even though you may

not continue to smell gas, do not turn on the gas again. Do not

re-enter the building, vehicle, trailer, or area.

•Finally, let the service man and reghters check for escaped

gas. Have them air out the area before you return. Properly

trained propane gas service people should repair the leak, then

check and relight the gas appliance for you.

40916-0-0919 Page 7

Propane is a ammable gas which can cause res and explo-

sions. In its natural state, propane is odorless and colorless.

You may not know all the following safety precautions which

can protect both you and your family from an accident. Read

them carefully now, then review them point by point with the

members of your household. Someday when there may not

be a minute to lose, everyone's safety will depend on knowing

exactly what to do. If, after reading the following information,

you feel you still need more information, please contact your

gas supplier.

NO ODOR DETECTED - ODOR FADE

Some people cannot smell well. Some people cannot smell

the odor of the chemical put into the gas. You must nd out if

you can smell the odorant in propane. Smoking can decrease

your ability to smell. Being around an odor for a time can affect your

sensitivity or ability to detect that odor. Sometimes other odors in

the area mask the gas odor. People may not smell the gas odor or

their minds are on something else. Thinking about smelling a gas

odor can make it easier to smell.

The odorant in Propane Gas is colorless, and it can fade under

some circumstances. For example, if there is an underground

leak, the movement of the gas through soil can lter the odorant.

Odorants in Propane Gas also are subject to oxidation. This fading

can occur if there is rust inside the storage tank or in iron gas pipes.

The odorant in escaped gas can adsorb or absorb onto or into

walls, masonry and other materials and fabrics in a room. That will

take some of the odorant out of the gas, reducing its odor intensity.

Propane Gas may stratify in a closed area, and the odor intensity

could vary at different levels. Since it is heavier than air, there may

be more odor at lower levels.Always be sensitive to the slightest gas

odor. If you detect any odor, treat it as a serious leak. Immediately

go into action as instructed earlier.

SAFETY INFORMATION FOR USERS OF PROPANE GAS

SOME POINTS TO REMEMBER

• Learn to recognize the odor of Propane Gas. Your local

propane gas dealer can give you a “Scratch and Sniff” pam-

phlet. Use it to nd out what the propane odor smells like. If

you suspect that your propane gas has a weak or abnormal

odor, call your Propane Gas Dealer.

• If you are not qualied, do not light pilot lights, perform service,

or make adjustments to appliances on the propane gas system.

If you are qualied, consciously think about the odor of Propane

Gas prior to and while lighting pilot lights or performing service

or making adjustments.

• Sometimes a basement or a closed-up house has a musty

smell that can cover up the Propane Gas odor. Do not try to

light pilot lights, perform service, or make adjustments in an

area where the conditions are such that you may not detect

the odor if there has been a leak of Propane Gas.

• Odor fade, due to oxidation by rust or adsorption on walls of

new cylinders and tanks, is possible. Therefore, people should

be particularly alert and careful when new tanks or cylinders

are placed in service. Odor fade can occur in new tanks, or

reinstalled old tanks, if they are lled and allowed to set too

long before relling. Cylinders and tanks which have been out

of service for a time may develop internal rust which will cause

odor fade. If such conditions are suspected to exist, a periodic

sniff test of the gas is advisable. If you have any question

about the gas odor, call your Propane Gas Dealer. Aperi-

odic sniff test of the propane gas is a good safety measure

under any condition.

• If, at any time, you do not smell the Propane Gas odorant and

you think you should, assume you have a leak. Then take the

same immediate action recommended above for the occasion

when you do detect the odorized Propane Gas.

• If you experience a complete “gas out,” (the container is under

no vapor pressure), turn the tank valve off immediately. If the

container valve is left on, the container may draw in some air

through openings such as pilot light orices. If this occurs, some

new internal rusting could occur. If the valve is left open, then

treat the container as a new tank. Always be sure your con-

tainer is under vapor pressure by turning it off at the container

before it goes completely empty or having it relled before it is

completely empty.

40916-0-0919Page 8

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization equipment

or accessories and repair and servicing of equipment shall be per-

formed only by a qualied agency. The term "qualied agency" means

any individual, rm, corporation or company which either in person

or through a representative is engaged in and is responsible for (a)

the installation or replacement of gas piping or (b) the connection,

installation, repair or servicing of equipment, who is experienced in

such work, familiar with all precautions required and has complied

with all the requirements of the authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts.

The installation and the provisions for combustion and ventilation

air must conform with the National Fuel Gas Code, ANSI Z223.1/

NFPA54* Canadian Installation Code CAN/CGA B149.

*Available from the American National Standards Institute, Inc. 11

West 42nd St., New York, N.Y. 10018.

High Altitude Installation

When installing this unit at an elevation above 2000 feet (in the

United States) it may be necessary to decrease the input rating by

changing the existing burner orice to a smaller size. Generally,

input should be reduced 4 percent for each 1000 feet above sea

level. However, if the heating value of the gas has been reduced,

this general rule may not apply. Check with local gas utility for proper

orice size identication.

For Canadian high altitude applications, this appliance is suitable for

installation at elevations between 0 feet (0m) and 4,500 (1,370m)

without change.

When installing this unit at an elevation above 4500 feet (1,370m)

(in Canada), check with local authorities.

Consult your local gas utility for assistance in determining the proper

orice for location.

GENERAL INFORMATION

40916-0-0919 Page 9

Millivolt

(Natural

Gas)

Millivolt

(Propane

Gas)

Manual

Regulator

Pressure Setting 4.5" 10.0" 5.3"

Gas Inlet

Pressure

Max. 10.5" 13.0" 10.5"

Min. 5.0" 12.8 6.0"

Model Gas

Type

Valve

Type Orice

Manifold

Pressure

(w.c.)

BTUH

Max.

Rate

BFM18MTN Natural Manual 2.60mm 5.3" 33,000

BFR18MTN Natural Millivolt #33 4.5" 33,000

PROPANE CONVERSION KIT

Burner Model Valve Type Kit Number

BFM18MTN Manual CKV123

BFR18MTN Millivolt CKV124

NOTE: The air shutter setting for all models is 1/16" open.

PRODUCT SPECIFICATIONS

Determining the Correct Burner Size for Your Fireplace

MINIMUM FIREPLACE DIMENSIONS

FACTORY BUILT FIREPLACES

CHIMNEY HEIGHT MINIMUM OF 6 FEET

Burner

Model

Log

Set

Size

Rear

Width

Depth

Front

Width

Height

Minimum

Vent

in Sq.

Inches

BFM18MTN 18 16 16 20 20 49

MINIMUM FIREPLACE DIMENSIONS

FACTORY BUILT FIREPLACES

CHIMNEY HEIGHT MINIMUM OF 10 FEET

Burner

Model

Log

Set

Size

Rear

Width

Depth

Front

Width

Height

Minimum

Vent

in Sq.

Inches

BFR18MTN

18 16 16 20 20 49

FRONT WIDTH

REAR WIDTH

DEPTH

HEIGHT

Figure 1

40916-0-0919Page 10

• Remove all contents from the burner carton.

• Check the contents of the carton against the parts list in this

manual. Report any missing or damaged parts to your dealer.

• Turn off gas supply to replace or rebox.

• Have the replace oor and chimney professionally cleaned to

remove ashes, soot, creosote or other obstructions.

Have this cleaning performed annually after installation.

•

Seal any fresh air vents or ash clean-out doors located on oor

or wall of replace. If not, drafting may cause pilot outage or

excessive sooting. Use a heat-resistant sealant. Do not seal

chimney ue damper.

Installing Damper Clamp

Remove all ashes or other debris from the replace. If the replace

is equipped with an ash dump be sure to seal the door with furnace

cement or high temperature silicone. Be sure to check the damper

for proper operation and verify that the ue passageway is open.

Attach damper clamp to the vent damper and tighten hold down bolt.

Place the clamp over the lip of the damper and tighten the hold

down bolt until the clamp is securely attached to the damper. This

will prevent the damper from accidentally closing.

FIREPLACE PREPARATION

INTRODUCTION

Introduction

Always consult your local Building Department regarding regula-

tions, codes or ordinances which apply to the installation of a vent-

ed decorative gas log set in a solid-fuel burning replace.

This appliance is only for use with the type of gas indicated on the

rating plate.

Instructions to Installer

1. Installer must leave instruction manual with owner after instal-

lation.

2. Installer must have owner ll out and mail warranty card sup-

plied with the replace.

3. Installer should show owner how to start and operate the re-

place.

WARNING

Any change to this appliance or its controls can be dangerous.

Improper installation or use of the appliance can cause serious

injury or death from re, burns, explosion or carbon monoxide

poisoning.

General Information

Any alteration of the original design, installed other than as

shown in these instructions or use with a type of gas not

shown on the rating plate is the responsibility of the person

and company making the change.

Important

All correspondence should refer to complete Model No., Serial No.

and type of gas. This information can be found on the data plate

supplied with the burner.

NOTICE: During initial use of the logs you will detect an odor as

the logs are cured. This is normal.

WARNING

A replace screen must be in place when this appliance is

in operation. The screen shall allow for introduction of com-

bustion air.

WARNING

When this decorative gas appliance is used in a replace

equipped with glass doors, the glass doors should remain

open during log set operation. This will maximize the radiant

heat provided to the surrounding area, and minimize over-

heating of any valve installation. The glass doors may be

closed when the log set is not in use.

Figure 2

DAMPER

CLAMP

DAMPER

TYPICAL FIREPLACE

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