Emerson SolaHD SDUMBUSCARD User manual

Uninterruptible Power Systems

Instruction Manual

SDU AC - A SERIES COMM CARDS

Active Card

Passive Card

CONTENTS

1.0 Introduction 1

1.1 Active Cards (Example: SDUENETIPCARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.1 SDUENETIPCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1.2 Other Industrial Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Passive Card (SDUCFRELAYCARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.0 Installation 2

3.0 System Features and General Description 4

3.1 Identiction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.0 Interface and Mechanical Description 12

4.1 SDU COMM CARD Interface To UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.2 SDU COMM CARD Interface To End-User Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.1 SDUENETIPCARD Connectors for Network Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2.2 SDUCFRELAYCARD Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.0 Specications 15

6.0 Data Exchange 16

6.1 Network Data Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

6.2 Process Data Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.3 Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7.0 Operating and Storage Temperature 20

8.0 Warranty 20

ii | Contents

FIGURES

Figure 1: Installing Communication Card to UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Figure 2: Installing Communication Card to UPS; Special Instruction . . . . . . . . . . . . . . . . . . . . . . . . . 3

Figure 3: SDUENETIPCARD Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Figure 4 : Front View - SDUENETIPCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Figure 5: Front View - SDUECATCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 6: Front View - SDUMBUSCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Figure 7: Front View - SDUPNETCARD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Figure 8 : SDUCFRELAYCARD Front Face and Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Figure 9 : SDUCFRELAYCARD Application Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Figure 10 : SDU COMM CARD Interface to UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Figure 11 : RJ45 Connector For Ethernet Style Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 12 : SDUCFRELAYCARD Front Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Figure 13 : SDUCFRELAYCARD PIN Standby Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Figure 14 : Web Server Window Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

TABLES

Table 1: LED Status for SDUENETIPCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Table 2: LED Status for SDUECATCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table 3: Ethernet Interface (RJ45 Connectors) for SDUECATCARD. . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Table 4: LED Status for SDUMBUSCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Table 5: LED Status for SDUPNETCARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 6: Ethernet Interface (RJ45 Connectors) for SDUPNETCARD . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table 7: Network Identications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Table 8 : SDUCFRELAYCARD Relay Logic and LED State. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Table 9 : SDUCFRELAYCARD PIN Conguration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Table 10 : Variables Exchange on the Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | iii

While every precaution has been taken to ensure accuracy and completeness in this manual, Appleton Grp LLC d/b/a Appleton Group

assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions.

The SolaHD and Emerson logos are registered in the U.S. Patent and Trademark Oce. All other product or service names are the

property of their registered owners.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

Aunque se han tomado todas las precauciones para asegurar la exactitud y acuciosidad de este manual, SolaHD no asume

responsabilidad alguna, y rechaza toda responsabilidad por daños que pudieran resultar debido al uso de esta información o por

cualquier error u omisión.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

El nombre y el logotipo de ®SolaHD son marcas registradas de Appleton Grp LLC d/b/a Appleton Group. Todos los nombre

mencionados son marcas comerciales o registradas de sus respectivos titulares.

Bien que toutes les précautions aient été prises an d’assurer que les renseignements du présent manuel sont complets et exacts, Sola/

Hevi-Duty n’assume aucune responsabilité, et décline toute responsabilité pour des dommages découlant de l’utilisation de cette

information ou de toute erreur ou omission.

Le nom et le logo ®SolaHD sont des marques déposées de Appleton Grp LLC d/b/a Appleton Group. Tous les noms évoqués sont des

marques de commerce ou des marques déposées de leurs propriétaires respectifs.

EtherNet/IP™ is a registered trademark of ODVA™ www.odva.org

1.0 Introduction

The new SDU AC - A Series UPS has added capability to communicate to systems or networks through modular COMM CARDS.

1.1 Active Cards

Plug-in modules that provides the SDU AC - A Series UPS network exibility and a modular solution. It is especially suitable for both

general purpose and for high-end applications with large I/O data transfer, fast network cycles and synchronization demands. Utilizing

a common Ethernet module that allows your chosen Ethernet protocol in a specic communications module to be chosen for your

application.

1.1.1 SDUENETIPCARD

The COMM CARD for EtherNet/IP™ is a complete module which enables your products to communicate on an EtherNet/IP™

network. The module supports fast communication speeds, making it suitable also for high-end industrial devices. EtherNet/IP™

SDUENETIPCARD has been tested and approved for conformance by the ODVA. More information about EtherNet/IP™ and the ODVA

can be obtained from the following website: www.odva.org.

1.1.2 Other Industrial Protocols

Modules to supports fast Industrial Internet communication speeds with other networks are being developed.

Contact your SolaHD representative for availability.

SDUMBUSCARD - Modbus TCP 2-port, COMM CARD which enables your products to communicate on an Modbus TCP network.

SDUPNETCARD - Pronet IRT 2-port, COMM CARD which enables your products to communicate on an Pronet network

SDUECATCARD - EtherCAT 2-port, COMM CARD which enables your products to communicate on an EtherCAT network

1.2 Passive Card

The SDUCFRELAYCARD supports digital I/O processing applications and is equipped with LED diagnostics. The SDUCFRELAYCARD is a

communication module used to control two 1-form-c SPDT relays (N.O.). Each relay contact side, N.O., C and N.C., is connected to three

pins of a 8 pin push-in connector. An optional external momentary switch can be connected to the remaining two interface pins 7-8 for

remote standby mode operation.

The CF Relay Card is a SELV circuit acts as an interface between the UPS and the end user system.2.0 Installation

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | 1

2.0 Installation

Only qualied personnel should install or service the card. Electrical safety precautions must be followed when installing or servicing

the SDUCFRELAYCARD. To prevent risk of electric shock, turn OFF and lock out all power sources to the UPS before making electrical

connections.

Remove the SDUCOMMCVR (COMM PORT COVER) from the UPS then slide through the slot the SDUCFRELAY CARD

For proper COMM CARD installation instructions, please refer to the SolaHD YouTube video: https://youtu.be/1wYElxdjL50

TORX 8

0.25Nm

Card hook

SDU COMM CARD

CompactFlash

1) When securing the module into the SDU, ensure that the card module is properly aligned into the CompactFlash socket inside the UPS prior to applying any force.

The card hook should be aligned with the PCB.

TORX 8

0.25Nm

TORX 8

0.25Nm

2) Turn the screws in a clockwise direction until ush. DO NOT OVER TORQUE. Recommended screw tightening torque is 0.25 N.m (0.18 lbf.ft).

TORX 8

0.25Nm

3) As the screws tighten, a fastening mechanism will lock on the PCB.

Figure1: Installing Communication Card to UPS

2| 2.0 Installation

Note:

DO NOT force a COMM CARD into the COMM

PORT of your UPS. When inserting a COMM CARD,

remember to rst properly position and align

the card to the compact ash connector on the

PCB in the COMM PORT. Gradually insert while

compressing the ground spring pin on the bottom

of the card to the PCB in the port. Insert the COMM

CARD into the compact ash connector until it is

properly seated to the connector and PCB when

ush with the front surface of the UPS. After the

card is properly seated & positioned, tighten down

the card screws to properly secure the card.

Figure 2: Installing Communication Card to UPS; Special Instruction

Ground PIN

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | 3

3.0 System Features and General Description

50-pin CompactFlash connector

Network Processor

On-board DC/DC converter, opto

couplers and physical layer

Status LEDs x2

Tightening screws x2

Integrated shield connections

(underside)

Network specic connector

Robust plastic housing

Figure 3: SDUENETIPCARD Construction

4| 3.0 System Features and General Description

#Item Connector

1 Network Status LED

Ethernet,

RJ45 1 2

NS MS

2 Model Status LED

3 Link/Activity LED (port 1)

4 Link/Activity LED (port 2)

Test sequences are performed on the Network and Module Status LEDs during startup.

Figure 4 : Front View - SDUENETIPCARD Details

LED State Description

Network Status LED

O No power or no IP address

Green Online, one or more connections established (CIP Class 1 or 3)

Green, ashing Online, no connections established

Red Duplicate IP address, FATAL error

Red, ashing One or more connections timed out (CIP Class 1 or 3)

Module Status LED

O No power

Green Controlled by a Scanner in Run state

Green, ashing Not congured, or Scanner in Idle state

Red Major fault (EXCEPTION-state, FATAL error etc.)

Red, ashing Recoverable fault(s). Module is congured, but stored parameters dier from currently used parameters.

LINK/Activity LED 3/4

O No link, no activity

Green Link (100 Mbit/s) established

Green, ickering Activity (100 Mbit/s)

Yellow Link (10 Mbit/s) established

Yellow, ickering Activity (10 Mbit/s)

Table 1. LED Status for SDUENETIPCARD

SDU AC  A SERIES COMM CARDS INSTRUCTION MANUAL | 5

#Item

1 RUN LED

2 ERROR LED

3 EtherCAT (IN port)

4 EtherCAT (OUT port)

5 Link/Activity (IN port)

6 Link/Activity (OUT port)

Figure 5 : Front View - SDUECATCARD Details

LED State Indication Description

RUN LED

O INIT EtherCAT device in ‘INIT’-state (or no power)

Green OPERATIONAL EtherCAT device in ‘OPERATIONAL’-state

Green, blinking PRE-OPERATIONAL EtherCAT device in ‘PRE-OPERATIONAL’-state

Green, single ash SAFE-OPERATIONAL EtherCAT device in ‘SAFE-OPERATIONAL’-state

Flickering BOOT The EtherCAT device is in ‘BOOT’state

Red (Fatal Event) If RUN and ERR turn red, this indicates a fatal event, forcing the bus interface

to a physically passive state. Contact HMS technical support

ERR LED

O No error No error (or no power)

Red, blinking Invalid conguration State change received from master is not possible due to invalid register or

object settings.

Red, single ash Unsolicited state change Slave device application has changed the EtherCAT state autonomously.

Red, double ash Sync Manager watchdog timeout Watchdog Functionality.

Red Application controller failure If RUN and ERR turn red, this indicates a fatal event, forcing the bus interface

to a physically passive state.

Flickering Booting error detected E.g. due to rmware download failure.

LINK/Activity LED

O No link Link not sensed (or no power)

Green Link sensed, no activity Link sensed, no trac detected

Green, ickering Link sensed, activity Link sensed, trac detected

Table 2. LED Status for SDUECATCARD

Pin # Signal Notes

1Tx+ -

2Tx- -

3 Rx+ -

4 - Normally left unused; to ensure signal integrity, these pins

are tied together and terminated to PE via a lter circuit in

the module.

5 -

6Rx- -

7 - Normally left unused; to ensure signal integrity, these pins

are tied together and terminated to PE via a lter circuit in

the module.

8 -

Table 3. Ethernet Interface (RJ45 Connectors) for SDUECATCARD

6| 3.0 System Features and General Description

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