Emerson Rosemount 648 User manual

Quick Start Guide

00825-0200-4648, Rev DD

October 2016

Rosemount™648 Wireless Temperature

Transmitter

with Rosemount X-well™Technology

00825-0200-4648_RevDD.fm Page 1 Monday, October 10, 2016 9:50 AM

October 2016

Quick Start Guide

Rosemount 648 Wireless Temperature

Transmitter

Rosemount 648 Hardware Revision

HART®Device Revision

Device Install Kit/DD Revision

Device Revision 4, DD Revision 1 or higher

NOTICE

This guide provides basic information for the Rosemount 648 Wireless. It does not provide instructions for

detailed configuration, diagnostics, maintenance, service, troubleshooting, or installations. Refer to the

Rosemount 648 Wireless Reference Manual for more instruction. The manual and this guide are also

available electronically on EmersonProcess.com/Rosemount.

Failure to follow these installation guidelines could result in death or serious injury.

Make sure only qualified personnel perform the installation.

Explosions could result in death or serious injury.

Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments are

installed in accordance with intrinsically safe or non-incendive field wiring practices.

Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous

locations certifications.

Process leaks could result in death or serious injury.

Do not remove the thermowell while in operation.

Install and tighten thermowells and sensors before applying pressure.

Electrical shock could cause death or serious injury.

Avoid contact with the leads and terminals. High voltage that may be present on leads can cause

electrical shock.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:

This device may not cause harmful interference.

This device must accept any interference received, including interference that may cause undesired

operations.

This device must be installed to ensure a minimum antenna separation distance of 20 cm from all

person.

The black power module may be replaced in a hazardous area. The black power module has surface

resistivity greater than one giga-ohm and must be properly installed in the wireless device enclosure.

Care must be taken during transportation to and from the point of installation to prevent electrostatic

charge build-up.

Contents

Wireless considerations . . . . . . . . . . . . . . . . . . . 3

Physical installation . . . . . . . . . . . . . . . . . . . . . . . 5

Verify operation . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Reference information . . . . . . . . . . . . . . . . . . . 11

Product Certifications . . . . . . . . . . . . . . . . . . . . 16

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Quick Start Guide

October 2016

1.0 Wireless considerations

1.1 Power up sequence

The Rosemount 648 Wireless and all other wireless devices should be installed

only after the Smart Wireless Gateway (“Gateway”) has been installed and is

functioning properly. Wireless devices should also be powered up in order of

proximity from the Gateway, beginning with the closest. This will result in a

simpler and faster network installation. Enable active advertising on the Gateway

to ensure new devices join the network faster. For more information, see the

Smart Wireless Gateway Reference Manual.

1.2 Antenna position

The antenna should be positioned vertically, either straight up or straight down,

and it should be approximately 3 ft. (1 m) from any large structure, building, or

conductive surface to allow for clear communication to other devices.

Figure 1. Antenna Position

NOTICE

Shipping considerations for wireless products: (lithium battery: black power module, model number

701PBKKF)

The unit was shipped to you without the black power module installed. Remove the black power module

prior to shipping the unit.

Each black power module contains two “C” size primary lithium batteries. Primary lithium batteries are

regulated in transportation by the U. S. Department of Transportation, and are also covered by IATA

(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD

(European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure

compliance with these or any other local requirements. Consult current regulations and requirements

before shipping.

00825-0200-4648_RevDD.fm Page 3 Monday, October 10, 2016 9:50 AM

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Quick Start Guide

1.3 Conduit entry

Upon installation, ensure each conduit entry is either sealed with a conduit plug

using approved thread sealant, or has an installed conduit fitting or cable gland

with appropriate threaded sealant.

Figure 2. Conduit Entry

A. Conduit entry

1.4 Field Communicator connections

The black power module needs to be installed in the device for the Field

Communicator to interface with the Rosemount 648 Wireless. For HART Wireless

Transmitter communication via a Field Communicator, a Rosemount 648

Wireless Device Dashboard (DD) is required. Rosemount 648 Wireless

Transmitters equipped with Rosemount X-well Technology requires DD revision

648 Dev. 4 Rev. 1 or higher to view Rosemount X-well functionality. To obtain the

latest DD, visit the 475 Field Communicator System Software and Device

Description site at:

EmersonProcess.com/Field-Communicator

Refer to Figure 3 on page 5 for instructions on connecting the Field

Communicator to the Rosemount 648 Wireless Transmitter.

00825-0200-4648_RevDD.fm Page 4 Monday, October 10, 2016 9:50 AM

Quick Start Guide

October 2016

Figure 3. Connection

2.0 Physical installation

The Rosemount 648 Wireless can be installed in one of two configurations:

Direct Mount, where the sensor is connected directly to the Rosemount 648

Wireless housing’s conduit entry.

Remote Mount, where the sensor is mounted separate from the Rosemount

648 Wireless housing, then connected to the Rosemount 648 Wireless using

conduit.

Select the installation sequence that corresponds to the mounting configuration.

2.1 Direct mount

The direct mount installation should not be used when installing with a

Swagelok®fitting.

1. Install sensor according to standard installation practices using approved

thread sealant on all connections.

2. Attach Rosemount 648 Wireless housing to the sensor using the threaded

conduit entry.

3. Attach sensor wiring to the terminals as indicated on the wiring diagram.

4. Connect black power module.

Note

Wireless devices should be powered up in order of proximity from the Smart Wireless

Gateway, beginning with the closest device to the gateway. This will result in a simpler and

faster network installation.

COMM

P/N00753-9200-0020

00825-0200-4648_RevDD.fm Page 5 Monday, October 10, 2016 9:50 AM

October 2016

Quick Start Guide

Figure 4. Installing Electronics Housing Covers - Direct Mount

5. Close housing cover and tighten to safety specification. Always ensure a

proper seal by installing the electronics housing covers so metal touches

metal, but do not over tighten.

6. Position antenna vertically, either straight up or straight down. The antenna

should be approximately 3 ft. (1 m) from any large structures or buildings, to

allow clear communication to other devices.

Figure 5. Possible Antenna Rotation - Direct Mount

2.2 Remote mount

1. Install sensor according to standard installation practices using an approved

thread sealant on all connections.

2. Run wiring (and conduit, if necessary) from the sensor to the Rosemount 648

Wireless.

3. Pull wiring through the threaded conduit entry of the Rosemount 648

Wireless.

4. Attach sensor wiring to the terminals as indicated on the wiring diagram.

5. Connect black power module.

Possible antenna rotation shown.

Antenna rotation allows for best

installation practices in any

configuration.

00825-0200-4648_RevDD.fm Page 6 Monday, October 10, 2016 9:50 AM

Quick Start Guide

October 2016

Note

Wireless devices should be powered up in order of proximity from the wireless gateway,

beginning with the closest device to the Gateway. This will result in a simpler and faster

network installation.

Figure 6. Installing Electronics Housing Covers - Remote Mount

6. Close housing cover and tighten to safety specification. Always ensure a

proper seal by installing the electronics housing covers so metal touches

metal, but do not over tighten.

7. Position antenna vertically, either straight up or straight down.The antenna

should be approximately 3 ft. (1 m) from any large structures or buildings to

allow clear communication to other devices.

Figure 7. Possible Antenna Rotation - Remote Mount

2.3 Rosemount X-well Installation

Rosemount X-well Technology is only available in the Rosemount 648 Wireless

and 0085 pipe clamp sensor factory assembled complete point solution.

Rosemount X-well Technology will only work as specified with factory supplied

and assembled pipe clamp sensor.

00825-0200-4648_RevDD.fm Page 7 Monday, October 10, 2016 9:50 AM

October 2016

Quick Start Guide

In general, pipe clamp sensor installation best practices shall be followed (see

Rosemount 0085 Pipe Clamp Sensor Reference Manual with Rosemount X-well

Technology specific requirements noted below:

1. Direct mounting of transmitter on pipe clamp sensor is required for

Rosemount X-well Technology to properly function.

2. Transmitter head shall be placed away from dynamic external temperature

sources such as a boiler.

3. Insulation (1/2-in. thick minimum) is required over the sensor clamp assembly

and sensor extension up to transmitter head to prevent heat loss. Apply a

minimum of six inches of insulation on each side of the pipe clamp sensor.

Care should be taken to minimize air gaps between insulation and pipe. See

Figure 8 on page 8.

Note

DO NOT apply insulation over transmitter head.

4. Although it will come factory configured as such, ensure that pipe clamp RTD

sensor is assembled in 3-wire configuration. See Figure 11 for more

information.

Figure 8. Rosemount 648 Wireless with Rosemount X-well Technology

Installation Drawing

3.0 Verify operation

Operation can be verified using four methods at the device via the LCD display,

using the Field Communicator, at the Gateway via the Smart Wireless Gateway’s

integrated web server, or using AMS™ Wireless Suite or AMS Device Manager.

3.1 LCD display

During normal operation, the LCD display will show the PV value at the confirmed

update rate. Refer to the Rosemount 648 Wireless Reference Manual for error

codes and other LCD display messages. Select the Diagnostic button to display

the TAG, Device ID, Network ID, Network Join Status, and Device Status screens.

00825-0200-4648_RevDD.fm Page 8 Monday, October 10, 2016 9:50 AM

Quick Start Guide

October 2016

3.2 Field Communicator

For HART Wireless transmitter communication via a Field Communicator, a

Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount 648

Wireless transmitters equipped with Rosemount X-well Technology requires DD

revision 648 Dev. 4 Rev. 1 or higher to view Rosemount X-well functionality. To

obtain the latest DD, visit the 475 Field Communicator System Software and

Device Description site at:

EmersonProcess.com/Field-Communicator

The communication status may be verified in the wireless device using the

following Fast Key sequence.

3.3 Smart Wireless Gateway

If the Rosemount 648 Wireless was configured with the Network ID and Join Key

and sufficient time for network polling has passed, the transmitter will be

connected to the network. To verify device operation and connectivity using the

Smart Wireless Gateway's web based user interface, navigate to the Devices

page. This page will also display the transmitter's tag, PV, SV, TV, QV, and Last

Update time. Refer to Smart Wireless Gateway User Interface Manual

Supplement for terms, user fields, and parameters used in the Smart Wireless

Gateway web based user interface.

Note

The time to join the new device(s) to the network is dependent upon the number of devices

being joined and the number of devices in the current network. For one device joining an

existing network with multiple devices, it may take up to five minutes. It may take up to 60

minutes for multiple new devices to join the existing network.

Note

If the device joins the network and immediately has an alarm present, it is likely due to

sensor configuration. Check the sensor wiring (see “Sensor Wiring” on page 12) and the

sensor configuration (see Table 3 on page 14).

Searching for

network Joining network Connected with

one parent

Connected with

two parents

Table 1. Rosemount 648 Wireless Fast Key Sequence

Function Fast Key sequence Menu items

Communications 3, 4 Comm, Join Mode, Neighbor Count, Advertisement

Count, Join Attempts

n e t w k

A -s r c h

n e t w k

J O I N G

n e t w k

1 P A R N T

n e t w k

2 P A R N T

00825-0200-4648_RevDD.fm Page 9 Monday, October 10, 2016 9:50 AM

October 2016

Quick Start Guide

Figure 9. Smart Wireless Gateway Network Settings

3.4 AMS Wireless Configurator

For HART Wireless transmitter communication via AMS Device Manager, a

Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount 648

Wireless Transmitters equipped with Rosemount X-well Technology requires DD

revision 648 Dev. 4 Rev. 1 or higher to view Rosemount X-well functionality. To

obtain the latest DD, visit the Emerson™Process Management. Easy Upgrade site

at:

EmersonProcess.com/Device-Install-Kits

Figure 10. AMS Wireless Configurator Explorer Window

00825-0200-4648_RevDD.fm Page 10 Monday, October 10, 2016 9:50 AM

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