Emerson Fisher ET User manual

www.Fisher.com

Fisher™ET and EAT easy‐e™Valves

CL125 through CL600

Contents

Introduction 1...................................

Scope of Manual 1...............................

Description 2...................................

Specifications 3.................................

Educational Services 3...........................

Installation 3....................................

Maintenance 4...................................

Packing Lubrication 5............................

Packing Maintenance 5..........................

Replacing Packing 6.........................

Trim Maintenance 11............................

Disassembly 11.............................

Lapping Metal Seats 12.......................

Valve Plug Maintenance 13....................

Assembly 15................................

ENVIRO‐SEAL™Bellows Seal Bonnet 16.............

Replacing a Plain or Extension Bonnet with an

ENVIRO‐SEAL Bellows Seal Bonnet

(Stem/Bellows Assembly) 16................

Replacement of an Installed ENVIRO‐SEAL

Bellows Seal Bonnet (Stem/Bellows

Assembly) 19.............................

Purging the ENVIRO‐SEAL Bellows Seal Bonnet 20.

Parts Ordering 21.................................

Parts Kits 21.....................................

Parts List 26.....................................

Figure 1. Fisher ET Control Valve with 667 Actuator

W1916‐3

Introduction

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for NPS 1 through 8 Fisher ET valves,

and NPS 1 through 6 EAT valves, through CL600 ratings. Refer to separate manuals for instructions covering the

actuator and accessories.

Do not install, operate, or maintain ET valves without being fully trained and qualified in valve, actuator, and accessory

installation, operation, and maintenance. To avoid personal injury or property damage, it is important to carefully

read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you have any

questions about these instructions, contact your Emerson sales office or Local Business Partner before proceeding.

Instruction Manual

D100398X012

ET Valve

November 2017

Instruction Manual

D100398X012

ET Valve

November 2017

Table 1. Specifications

End Connection Styles

Cast Iron Valves

Flanged: CL125 flat‐face or 250 raised‐face flanges per

ASME B16.1

Steel and Stainless Steel Valves

Flanged: CL150, 300, and 600 raised‐face or ring‐type

joint flanges per ASME B16.5

Screwed or Socket Welding: All available ASME B16.11

schedules that are consistent with CL600 per ASME

B16.34

Buttwelding: Consistent with ASME B16.25

Maximum Inlet Pressure(1)

Cast Iron Valves

Flanged: Consistent with CL125B or 250B

pressure‐temperature ratings per ASME B16.1

Steel and Stainless Steel Valves

Flanged: Consistent with CL150, 300, and 600(2)

pressure‐temperature ratings per ASME B16.34

Screwed or Welding: Consistent with CL600

pressure‐temperature ratings per ASME B16.34

Shutoff Classifications

See table 2

Flow Characteristics

Linear (all cages), quick‐opening (all except Whisper

Trim™, WhisperFlo™, and Cavitrol™cages), or equal

percentage (all except Whisper Trim, WhisperFlo, and

Cavitrol cages)

Flow Directions

Linear, Quick Opening, or Equal Percentage Cage:

Normally down

Whisper Trim and WhisperFlo Cages: Always up

Cavitrol Cage: Always down

Approximate Weights

VALVE SIZE, NPS WEIGHT

kg Pounds

1 and 1‐1/4

1‐1/2

2‐1/2

159

408

100

125

170

350

900

1. The pressure/temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded.

2. Certain bonnet bolting material selections may require a CL600 easy‐e valve assembly to be derated. Contact your Emerson sales office or Local Business Partner.

Table 2. Available Shutoff Classifications per ANSI/FCI 70‐2 and IEC 60534‐4

Valve Seating Shutoff Class

All except those with Cavitrol III cages

PTFE (standard) V ‐ air test

V ‐ water test (optional)

Metal IV

V (optional)(2)

ET with Cavitrol III one‐stage cage Metal IV (standard)

V (optional)

ET with Cavitrol III two‐stage cages Metal V

ET w/PEEK Anti‐Extrusion Rings Metal V to 316_C (600_F)

ET w/ 3.4375 to 7‐inch port Soft or Metal VI

ET and EAT w/ TSO (Tight Shutoff Trim) Replaceable, protected soft seat TSO(1)

1. This is a special non‐ANSI/FCI leakage class.

2. Class V shutoff requires spring‐loaded seal ring, radiused‐seat plug, and wide‐bevel seat ring (not available with 8‐inch port, quick‐opening cage). Not available with trims 4, 29, and 85.

Description

These single‐port valves have cage guiding, quick‐change trim, and balanced push‐down‐to‐close valve plug action.

Valve configurations are as follows:

ET‐‐Globe‐style valve (figure 1) with metal‐to‐PTFE seating (standard for all except Cavitrol III cages) for stringent

shutoff requirements, or metal‐to‐metal seating (standard for Cavitrol III cages, optional for all others) for higher

temperatures.

Instruction Manual

D100398X012

ET Valve

November 2017

EAT‐‐Angle version of ET, used to facilitate piping or in applications which require a self‐draining valve.

Specifications

Typical specifications for these valves are shown in table 1.

Educational Services

For information on available courses for Fisher ET and ETA valves, as well as a variety of other products, contact:

Emerson Automation Solutions

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: [email protected]

emerson.com/fishervalvetraining

Installation

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed

where service conditions could exceed the limits given in table 1 or on the appropriate nameplates. To avoid such injury or

damage, provide a relief valve for over‐pressure protection as required by government or accepted industry codes and

good engineering practices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

CAUTION

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end‐user. Since some valve body/trim material

combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve

without first contacting your Emerson sales office or Local Business Partner.

Before installing the valve, inspect the valve and pipelines for any damage and any foreign material which may cause

product damage.

1. Before installing the valve, inspect the valve and associated equipment for any damage and any foreign material.

2. Make certain the valve body interior is clean, that pipelines are free of foreign material, and that the valve is

oriented so that pipeline flow is in the same direction as the arrow on the side of the valve.

Instruction Manual

D100398X012

ET Valve

November 2017

3. The control valve assembly may be installed in any orientation unless limited by seismic criteria. However, the

normal method is with the actuator vertical above the valve. Other positions may result in uneven valve plug and

cage wear, and improper operation. With some valves, the actuator may also need to be supported when it is not

vertical. For more information, consult your Emerson sales office or Local Business Partner.

4. Use accepted piping and welding practices when installing the valve in the line. For flanged valves, use a suitable

gasket between the valve and pipeline flanges.

CAUTION

Depending on valve body materials used, post weld heat treating may be required. If so, damage to internal elastomeric

and plastic parts, as well as internal metal parts is possible. Shrink‐fit pieces and threaded connections may also loosen. In

general, if post weld heat treating is to be performed, all trim parts should be removed. Contact your Emerson sales office

or Local Business Partner for additional information.

5. With a leak‐off bonnet construction, remove the pipe plugs (keys 14 and 16, figure 14) to hook up the leak‐off

piping. If continuous operation is required during inspection or maintenance, install a three‐valve bypass around

the control valve assembly.

6. If the actuator and valve are shipped separately, refer to the actuator mounting procedure in the appropriate

actuator instruction manual.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened prior to shipment; however, the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

additional measures that must be taken to protect against process media.

Valves with ENVIRO‐SEAL live‐loaded packing or HIGH‐SEAL live‐loaded packing will not require this initial

readjustment. See the Fisher instruction manuals, ENVIRO‐SEAL Packing System for Sliding‐Stem Valves or HIGH‐SEAL

Live‐Loaded Packing System (as appropriate), for packing instructions. If you wish to convert your present packing

arrangement to ENVIRO‐SEAL packing, refer to the retrofit kits listed in the Parts Kits section.

Maintenance

Valve parts are subject to normal wear and must be inspected and replaced as necessary. Inspection and maintenance

frequency depends on the severity of service conditions. This section includes instructions for packing lubrication,

packing maintenance, trim maintenance, and ENVIRO‐SEAL bellows seal bonnet replacement. All maintenance

operations may be performed with the valve in the line.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing

any maintenance operations:

D Do not remove the actuator from the valve while the valve is still pressurized.

D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

Instruction Manual

D100398X012

ET Valve

November 2017

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D The valve packing box may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when

loosening the packing box pipe plug.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

CAUTION

Follow instructions carefully to avoid damaging the product surfaces, which could result in damage to the product.

Note

Whenever a gasket seal is disturbed by removing or shifting gasketed parts, install a new gasket during reassembly. This ensures a

good gasket seal because the used gasket may not seal properly.

Packing Lubrication

Note

ENVIRO‐SEAL and HIGH‐SEAL packing do not require lubrication.

WARNING

To avoid personal injury or property damage resulting from fire or explosion, do not lubricate packing used in oxygen

service or in processes with temperatures over 260_C (500_F).

If a lubricator or lubricator/isolating valve (figure 2) is provided for PTFE/composition or other packings that require

lubrication, it will be installed in place of the pipe plug (key 14, figure 14). Use a good quality silicon‐base lubricant. Do

not lubricate packing used in oxygen service or in processes with temperatures over 260_C (500_F). To operate the

lubricator, simply turn the cap screw clockwise to force the lubricant into the packing box. The lubricator/isolating

valve operates the same way except open the isolating valve before turning the cap screw and then close the isolating

valve after lubrication is completed.

Packing Maintenance

Note

For valves with ENVIRO‐SEAL packing, see the Fisher instruction manual, ENVIRO‐SEAL Packing System for Sliding‐Stem Valves,

D101642X012, for packing instructions.

Instruction Manual

D100398X012

ET Valve

November 2017

For valves with HIGH‐SEAL packing, see the Fisher instruction manual, HIGH‐SEAL Live‐Loaded Packing System,D101453X012, for

packing instructions.

Key numbers refer to figure 3 for PTFE V‐ring packing and to figure 4 for PTFE/composition packing, unless otherwise

indicated.

For spring‐loaded single PTFE V‐ring packing, the spring (key 8) maintains a sealing force on the packing. If leakage is

noted around the packing follower (key 13), check to be sure the shoulder on the packing follower is touching the

bonnet. If the shoulder is not touching the bonnet, tighten the packing flange nuts (key 5, figure 14) until the shoulder

is against the bonnet. If leakage cannot be stopped in this manner, proceed to the Replacing Packing procedure.

Figure 2. Lubricator and Lubricator/Isolating Valve (Optional)

LUBRICATOR

LUBRICATOR/ISOLATING VALVE

10A9421‐A

AJ5428‐D

A0832‐2

If there is undesirable packing leakage with other than spring‐loaded packing, first try to limit the leakage and

establish a stem seal by tightening the packing flange nuts.

If the packing is relatively new and tight on the stem, and if tightening the packing flange nuts does not stop the

leakage, the valve stem may be worn or nicked so that a seal cannot be made. The surface finish of a new valve stem is

critical for making a good packing seal. If the leakage comes from the outside diameter of the packing, the leakage

may be caused by nicks or scratches around the packing box wall. If performing any of the following procedures,

inspect the valve stem and packing box wall for nicks and scratches.

Replacing Packing

WARNING

Refer to the WARNING at the beginning of the Maintenance section in this instruction manual.

1. Isolate the control valve from the line pressure, release pressure from both sides of the valve, and drain the process

media from both sides of the valve. If using a power actuator, also shut off all pressure lines to the power actuator,

and release all pressure from the actuator. Use lock‐out procedures to be sure that the above measures stay in

effect while you work on the equipment.

2. Disconnect the operating lines from the actuator and any leak‐off piping from the bonnet. Disconnect the stem

connector, then remove the actuator from the valve by unscrewing the yoke locknut (key 15, figure 14) or the hex

nuts (key 26, figure 14).

Instruction Manual

D100398X012

ET Valve

November 2017

3. Loosen the packing flange nuts (key 5, figure 14) so that the packing is not tight on the valve stem. Remove any

travel indicator parts and stem locknuts from the valve stem threads.

WARNING

To avoid personal injury or property damage caused by uncontrolled movement of the bonnet, loosen the bonnet by

following the instructions in the next step. Do not remove a stuck bonnet by pulling on it with equipment that can stretch

or store energy in any other manner. The sudden release of stored energy can cause uncontrolled movement of the bonnet.

Figure 3. PTFE V‐Ring Packing Arrangements for Plain and Extension Bonnets

UPPER WIPER

(KEY 12)

PACKING

FOLLOWER (KEY 13

)

LANTERN RING

(KEY 8)

PACKING BOX

RING (KEY 11)

MALE ADAPTOR

PACKING RING

FEMALE ADAPTOR

LOWER WIPER

ASSEMBLY 1

(POSITIVE

PRESSURES)

ASSEMBLY 2

(VACUUM) ASSEMBLY 3

(POSITIVE

PRESSURES

& VACUUM)

ASSEMBLY 1

(POSITIVE

PRESSURES)

ASSEMBLY 2

(VACUUM) ASSEMBLY 3

(POSITIVE

PRESSURES

& VACUUM)

ASSEMBLY 1

(POSITIVE

PRESSURES)

ASSEMBLY 2

(VACUUM) ASSEMBLY 3

(POSITIVE

PRESSURES

& VACUUM)

9.5 mm (3/8 INCH) STEM 12.7 mm (1/2 INCH) STEM 19.1, 25.4, OR 31.8 mm

(3/4, 1, OR 1‐1/4 INCH) STEM

DOUBLE ARRANGEMENTS

8187-D 12A7814-D 12A7839-A

B1428‐5

UPPER WIPER

(KEY 12)

PACKING

FOLLOWER (KEY 13)

PACKING BOX

RING (KEY 11)

FOR 316 SST

METAL PACKING BOX PARTS

SINGLE ARRANGEMENTS

12A7837‐A

B1429‐5

FOR ALL OTHER METAL PACKING

BOX PART MATERIALS

SPACER (KEY 8)

UPPER WIPER

(KEY 12)

PACKING

FOLLOWER

(KEY 13)

PACKING BOX

RING (KEY 11)

FEMALE

ADAPTOR

FEMALE

ADAPTOR

MALE

ADAPTOR

PACKING

RING

MALE

ADAPTOR

PACKING

RING

WASHER

(KEY 10)

SPRING

(KEY 8)

LOWER

WIPER

LOWER

WIPER

NOTE:

MALE ADAPTOR, PACKING RING, FEMALE ADAPTOR,

AND LOWER WIPER ARE PART OF PACKING SET (KEY 6).

2 REQ'D FOR DOUBLE ARRANGEMENTS, EXCEPT LOWER WIPER.

Instruction Manual

D100398X012

ET Valve

November 2017

Figure 4. Detail of PTFE/Composition Packing Arrangements for Plain and Extension Bonnets

UPPER WIPER

(KEY 12)

PACKING

FOLLOWER (KEY 13)

LANTERN RING

(KEY 8)

PACKING BOX

RING (KEY 11)

PACKING RING

(KEY 7)

9.5 mm

(3/8 INCH)

STEM

12.7 mm

(1/2 INCH)

STEM

19.1, 25.4, OR

31.8 mm

(3/4, 1, OR

1‐1/4 INCH)

STEM

12A8188‐A

12A7815‐A

12A8173‐A

A2619‐1

Table 3. Body‐to‐Bonnet Bolt Torque Guidelines

VALVE SIZE, NPS BOLT TORQUES(1)

ET EAT SA193‐B7, SA193‐B8M(3, 4) SA193‐B8M(2, 4)

NSm LbfSft NSm LbfSft

1‐1/4 or less 1 129 95 64 47

1‐1/2, 1‐1/2 x 1, 2, or 2 x 1 2 or 2 x 1 96 71 45 33

2‐1/2 or 2‐1/2 x 1‐1/2 3 or 3 x 1‐1/2 129 95 64 47

3, 3 x 2, or 3 x 2‐1/2 4 or 4 x 2 169 125 88 65

4, 4 x 2‐1/2, or 4 x 3 6 or 6 x 2‐1/2 271 200 156 115

6 ––– 549 405 366 270

8 ––– 746 550 529 390

1. Determined from laboratory tests.

2. SA193‐B8M annealed.

3. SA193‐B8M strain hardened.

4. For other materials, contact your Emerson sales office or Local Business Partner.

Note

The following step also helps to provide additional assurance that the valve body fluid pressure has been relieved.

CAUTION

Avoid damaging the seating surface caused by the valve plug and stem assembly dropping from the bonnet (key 1, figure

14) after being lifted part way out. When lifting the bonnet, temporarily install a valve stem locknut on the valve stem. The

locknut will prevent the valve plug and stem assembly from dropping out of the bonnet.

4. Hex nuts (key 16, figure 16, 17, or 20) or cap screws (not shown) attach the bonnet (key 1, figure 14) to the valve

body (key 1, figure 16, 17, or 20). Loosen these nuts or cap screws approximately 3 mm (1/8 inch). Then loosen the

body‐to‐bonnet gasketed joint by either rocking the bonnet or prying between the bonnet and valve. Work the

Instruction Manual

D100398X012

ET Valve

November 2017

prying tool around the bonnet until the bonnet loosens. If no fluid leaks from the joint, remove the nuts or cap

screws completely and carefully lift the bonnet off the valve.

Table 4. Recommended Torque for Packing Flange Nuts

VALVE STEM DIAMETER PRESSURE

RATING

GRAPHITE TYPE PACKING PTFE TYPE PACKING

Minimum Torque Maximum Torque Minimum Torque Maximum Torque

mm Inches NSm LbfSin NSm LbfSin NSm LbfSin NSm LbfSin

9.5 3/8

CL125, 150 3 27 5 40 1 13 2 19

CL250, 300 4 36 6 53 2 17 3 26

CL600 6 49 8 73 3 23 4 35

12.7 1/2

CL125, 150 5 44 8 66 2 21 4 31

CL250, 300 7 59 10 88 3 28 5 42

CL600 9 81 14 122 4 39 7 58

19.1 3/4

CL125, 150 11 99 17 149 5 47 8 70

CL250, 300 15 133 23 199 7 64 11 95

CL600 21 182 31 274 10 87 15 131

25.4 1 CL300 26 226 38 339 12 108 18 162

CL600 35 310 53 466 17 149 25 223

31.8 1‐1/4 CL300 36 318 54 477 17 152 26 228

CL600 49 437 74 655 24 209 36 314

5. Remove the locknut and separate the valve plug and stem from the bonnet. Set the parts on a protective surface to

prevent damage to gasket or seating surfaces.

CAUTION

To prevent possible product damage, cover the opening in the valve in the following procedure to prevent foreign material

from getting into the valve body cavity.

6. Remove the bonnet gasket (key 10, figure 16, 17, or 20) and cover the opening in the valve to protect the gasket

surface and prevent foreign material from getting into the valve body cavity.

7. Remove the packing flange nuts, packing flange, upper wiper, and packing follower (keys 5, 3, 12, and 13, figure

14). Carefully push out all the remaining packing parts from the valve side of the bonnet using a rounded rod or

other tool that will not scratch the packing box wall. Clean the packing box and the metal packing parts.

8. Inspect the valve stem threads and packing box surfaces for any sharp edges which might cut the packing.

Scratches or burrs could cause packing box leakage or damage to the new packing. If the surface condition cannot

be improved by light sanding, replace the damaged parts by following the appropriate steps in the Trim

Maintenance procedure.

9. Remove the covering protecting the valve body cavity and install a new bonnet gasket (key 10, figure 16, 17, or 20),

making sure the gasket seating surfaces are clean and smooth. Then slide the bonnet over the stem and onto the

stud bolts (key 15, figure 16, 17, or 20) or onto the valve body cavity if cap screws (not shown) will be used instead.

Note

Proper performance of the bolting procedures in step 10 compresses the spiral wound gasket (key 12, figure 16 or 17) or load ring

(key 26, figure 20) enough to both load and seal the seat ring gasket (key 13, figure 16, 17 or 20). It also compresses the outer

edge of the bonnet gasket (key 10, figure 16 through 20) enough to seal the body‐to‐bonnet joint.

The proper bolting procedures in step 10 include‐‐but are not limited to‐‐ensuring that bolting threads are clean, and evenly

tightening the cap screws, or the nuts onto the studs, in a crisscross pattern. Tightening one cap screw or nut may loosen an

adjacent cap screw or nut. Repeat the crisscross tightening pattern several times until each cap screw or nut is tight and the

body‐to‐bonnet seal is made. When the operating temperature has been reached, perform this torquing procedure once again.

Instruction Manual

D100398X012

ET Valve

November 2017

Figure 5. Detail of Graphite Ribbon/Filament Packing for Plain and Extension Bonnets

PACKING FOLLOWER (KEY 13)

LANTERN RING (KEY 8)

PACKING BOX RING (KEY 11)

12.7 mm

(1/2 INCH)

STEM

SINGLE ARRANGEMENTS

NOTE:

0.102 mm (0.004 INCH) THICK SACRIFICIAL ZINC WASHERS; USE ONLY ONE BELOW EACH GRAPHITE RIBBON RING.

A5864 1

GRAPHITE RIBBON PACKING RING (KEY 7)

GRAPHITE FILAMENT PACKING RING (KEY 7)

9.5 mm

(3/8 INCH)

STEM

19.1, 25.4, & 31.8 mm

(3/4, 1 & 1‐1/4 INCH)

STEM

14A3411-A 13A9775-B 13A9776-B

PACKING FOLLOWER (KEY 13)

LANTERN RING (KEY 8)

PACKING BOX RING (KEY 11)

12.7 mm

(1/2 INCH)

STEM

DOUBLE ARRANGEMENTS

GRAPHITE RIBBON PACKING RING (KEY 7)

GRAPHITE FILAMENT PACKING RING (KEY 7)

9.5 mm

(3/8 INCH)

STEM

19.1, 25.4, & 31.8 mm

(3/4, 1 & 1‐1/4 INCH)

STEM

14A2153-B 14A1849-B 14A1780-B

Note

Stud(s) and nut(s) should be installed such that the manufacturer's trademark and material grade marking is visible, allowing easy

comparison to the materials selected and documented in the Emerson/Fisher serial card provided with this product.

WARNING

Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or

assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the

serial card provided with this product. Use of unapproved materials and parts could lead to stresses exceeding the design

or code limits intended for this particular service. Install studs with the material grade and manufacturer's identification

mark visible. Contact your Emerson representative immediately if a discrepancy between actual parts and approved parts

is suspected.

10. Lubricate the bolting (not necessary if factory pre‐lubricated stud bolt nuts are used) and install it, using accepted

bolting procedures during tightening, so that the body‐to‐bonnet joint will withstand test pressures and application

service conditions. Use the bolt torques in table 3 as guidelines.

11. Install new packing and the metal packing box parts according to the appropriate arrangement in figure 3, 4, or 5.

Place a smooth‐edged pipe over the valve stem and gently tap each soft packing part into the packing box.

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