Elka T 3000 User manual
Installation and operating instructions
Barriers T 3000 - T 3500
Part 1
Installation
Translation of original installation and operating instructions
D-ID: V1_0 – 02.15
ELKA-Torantriebe GmbH u. Co. Betriebs KG Phone: +49-(0) 48 61 - 96 90-0
Dithmarscher Str. 9 Fax: +49-(0) 48 61 - 96 90-90
Germany Internet: www.ELKA-Torantriebe.de
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Index of contents
1Preface 3
1.1General notes 3
1.1.1Symbol explanation 4
1.2Copyright 4
1.3Information regarding installation instruction 4
2Safety 5
2.1General notes on safety 5
2.2Notes on safety for the operation 5
2.3Notes on safety for the operation with radio remote control 5
2.4Intended use – Vehicle traffic 6
2.5Danger, which could emanate from the site of operation 6
2.6Non-factory technical alterations and extensions 6
2.7Personnel requirements – professional skills, knowledge and
qualifications 7
2.8Personal protective equipment 7
3Transportation and storing 9
3.1Transportation inspection 9
3.2Scope of delivery T 3000-3500 9
3.3Storing 9
3.4Lifting heavy loads 10
4Declaration of incorporation 11
4.1Installation information for partly completed machinery 12
4.2Declaration of conformity 12
4.3Name plate 12
5Function description 13
6Technical data T 3000-3500 14
7Installation T 3000-3500 16
7.1Tools 16
7.2Mounting dimensions 17
7.3Foundation 18
7.4Opening / closing the housing 20
7.5Boom connector 22
7.5.1Installation – Boom connector left side 23
7.6Barrier boom 24
7.7Balancing springs 25
7.8Opening and closing times 27
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8Terminal row 29
8.1Interior view 29
8.2Mains connection 29
8.3Controller terminal row 30
8.4Circuit diagram 33
9Barrier maintenance 40
10Layout (exploded drawing) 41
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1 Preface
1.1 General notes
These operating instructions must be available on site at all times. It should be
read thoroughly by all persons who use, or service the appliances. Improper
usage or servicing or ignoring the operating instructions can be a source of
danger for persons, or result in material damage. If the meaning of any part of
these instructions isn’t clear, then please contact ELKA-Torantriebe GmbH u.
Co. Betriebs KG before you use the appliance.
This applies to all setup procedures, fault finding, disposal of material, care
and servicing of the appliance. The accident prevention regulations and
applicable technical regulations (e.g. safety or electrical) and environment
protection regulations of the country in which the appliance is used also apply.
All repairs on the appliances must be carried out by qualified persons. ELKA-
Torantriebe GmbH u. Co. Betriebs KG accepts no liability for damage which is
caused by using the appliance for purposes other than those for which it is
built.
ELKA-Torantriebe GmbH u. Co. Betriebs KG cannot recognise every possible
source of danger in advance. If the appliance is used other than in the
recommended manner, the user must ascertain that no danger for himself or
others will result from this use. He should also ascertain that the planned use
will have no detrimental effect on the appliance itself. The appliance should
only be used when all safety equipment is available and in working order. All
faults which could be a source of danger to the user or to third persons must
be eliminated immediately. All warning and safety notices on the appliances
must be kept legible.
All electrical periphery equipment which is connected to the appliance must
have a CE Mark, which ensures that it conforms to the relevant EEC
regulations. Neither mechanical nor electrical alterations to the appliance,
without explicit agreement of the manufacturer, are allowed. All alterations or
extensions to the appliance must be carried out with parts which ELKA-
Torantriebe GmbH u. Co. Betriebs KG have defined as suitable for such
alterations, and be carried out by qualified personnel. Please note that with
any alteration of the product, no matter whether mechanical or electrical, the
warranty expires and the conformity is revoked. Only the use of ELKA
accessories and original ELKA spare parts is allowed. In case of any
contravention ELKA disclaims liability of any kind.
INFORMATION!
The operation of the system within CEN countries must also be conformant
with the European safety-relevant directives and standards.
We reserve the right to make technical improvements without prior notice.
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1.1.1 Symbol explanation
Remarks regarding the safety of persons and the gate opener itself are
marked by special symbols. These remarks have to be absolutely observed in
order to avoid accidents and material damage.
DANGER!
…points to an imminent dangerous situation, which can cause death or
serious injuries if it is not avoided.
WARNING!
…points to a potentially dangerous situation, which can cause death or
serious injuries if it is not avoided.
ATTENTION!
…points to a potentially dangerous situation, which can cause minor or
slight injuries if it is not avoided.
ATTENTION!
…points to a potentially dangerous situation, which can cause property
damage if it is not avoided.
REMARK!
Important notice for installation or functioning.
1.2 Copyright
The operating manual and the contained text, drawings, pictures, and other
depictions are protected by copyright. Reproduction of any kind – even in
extracts – as well as the utilization and/or communication of the content
without written release certificate are prohibited. Violators will be held liable for
damages. We reserve the right to make further claims.
1.3 Information regarding installation instruction
This document is to be used as installation instruction for partly completed
machinery (according to machinery directive 2006/42/EG, article 13, (2)).
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2 Safety
2.1 General notes on safety
The valid regulations and standards have to be observed during installation
and operation, e.g. DIN EN 13241-1, DIN EN 12445, DIN EN 12453 etc. Only
the use of spare parts made by the original manufacturer is allowed.
Do not put a defective barrier into operation.
After set-up (installation) every user of the equipment has to be instructed
about the operation and function of the barrier.
In order to reduce the risk potential related to the movement of the barrier
boom, additional optical and/or acoustical warning devices should be installed.
2.2 Notes on safety for the operation
Children and not instructed persons are not allowed to operate the barrier.
No persons, objects, or animals are allowed within the range of the barrier
movement during opening or closing.
Never reach into moving parts of the barrier.
Drive through the barrier only after complete opening.
The barrier has to be secured depending on the type of usage, corresponding
to the valid standards and regulations.
The safety devices have to be checked regularly for functioning according to
the standards and regulations, at least twice a year.
2.3 Notes on safety for the operation with radio remote
control
The radio remote control should only be used, if the area of movement of the
barrier is always completely visible by the operator and thus it is assured, that
no person, object, or animal is present within this range of movement.
The radio remote control transmitters have to be carefully kept, so that an
unintentional use is impossible.
Radio remote controls should not be operated at radio-technical sensitive
locations, like airports or hospitals.
Interferences by other (properly operated) radio communication installations,
which are used within the same frequency range, cannot be ruled out.
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2.4 Intended use – Vehicle traffic
The operational safety can only be ensured when the barrier is used as
intended.
After installation, the barriers of the series T 3000-3500 serve as passage
control of vehicle paths.
CAUTION!
Danger of impact and crushing!
With inadequate safety measures the movement of the barrier boom can
result in impact or crushing points between the boom and solid objects within
the movement area.
In order to reduce the potential danger during the barrier boom movement,
additional optical and/or acoustic warning devices should be installed.
The controller is a product component and serves to control the barrier.
Any use above and beyond the above mentioned use is prohibited and
constitutes improper use.
2.5 Danger, which could emanate from the site of operation
The barriers T 3000-3500 operate with moving parts.
WARNING!
Rotating and/or linear movable components can cause serious injuries.
Do not reach into moving parts or handle any moving components during
operation.
Turn the appliance off before any maintenance work, repair work or other
work and secure it against unintentional restarting.
2.6 Non-factory technical alterations and extensions
Non-factory technical alterations and/or extensions may result in hazards as
well as interfere with the function of the barrier.
DANGER!
Danger through voltage!
Risk of death by electric shock!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.
CAUTION!
Danger of injury through defective components!
Mechanical and electrical alterations can influence the functioning of the
barrier!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.
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CAUTION!
Malfunctioning of the barrier!
Mechanical and electrical alterations can influence the functioning of the
barrier!
Technical alterations may only be performed by skilled personnel and only
according to the manufacturer’s instructions.
2.7 Personnel requirements – professional skills, knowledge
and qualifications
WARNING!
Risk of injury through inadequate qualification!
Improper handling during installation, maintenance, repair work or dismantling
can result in personal injury and/or property damage.
Work during installation, maintenance, repair and dismantling must be
performed by skilled personnel only.
Specialist - is a person with suitable professional training, knowledge and
experience, who can recognize and avoid danger.
Instructed person - is a person, which was instructed in the operation and
use of the barrier.
2.8 Personal protective equipment
During installation, maintenance, repair work and dismantling of the barrier
suitable personal protective equipment must be worn.
CAUTION!
Bruising/jamming/driving over (e.g. by material handling equipment,
industrial trucks) the feet, contusion by falling heavy objects, cutting
injuries by stepping into pointed/sharp objects.
Foot injuries
Wearing of suitable safety shoes during the installation, maintenance,
repair work and dismantling protects against serious foot injuries with long-
lasting consequences.
CAUTION!
Falling heavy objects hitting the head
Head injuries
Wearing of a suitable safety helmet during the installation, maintenance,
repair work and dismantling protects against serious head injuries with
long-lasting consequences.
CAUTION!
Cutting injuries resulting from pointed/sharp objects
Hand injuries
Wearing of suitable safety gloves during the installation, maintenance,
repair work and dismantling protects against serious hand injuries with
long-lasting consequences.
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CAUTION!
Injuries resulting from drilling chips or saw dust
Eye injuries
Wearing of suitable safety goggles during the installation and repair work
protects against serious eye injuries with long-lasting consequences.
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3 Transportation and storing
3.1 Transportation inspection
The shipment has to be inspected for transportation damage immediately after
receipt. In case of any damage record the type and extent on the delivery
receipt or refuse acceptance.
Inform ELKA-Torantriebe immediately in the event of damage.
In case the above points are not observed claims will be denied due to
insurance regulations.
3.2 Scope of delivery T 3000-3500
Drawing 1
Scope of delivery:
1x barrier model T 3000-3500
1x barrier boom
2x keys (in a pouch) for the access panel
1x accessory box with:
-2x warning signs "No passage for pedestrians"
-1x steel screw incl. washers and nut for the boom connection
-1x boom connector incl. fastening screws
3.3 Storing
The barrier has to be stored as follows:
CAUTION!
Do not expose the barrier to aggressive substances.
CAUTION!
Do not expose the barrier to heat sources.
This manual suits for next models
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