Electrolux NEXT GEN User manual

White-Westinghouse

ELECTROLUX HOME PRODUCTS NORTH AMERICA

SERVICE MANUAL

NEXT GEN

30” & 36” GAS

FREESTANDING RANGES

5995361531 April 2001

1111111

ATTENTION!!!

This service manual is intended for use by persons having electrical and mechanical training

and a level of knowledge of these subjects generally considered acceptable in the appliance

repair trade. Electrolux Home Products cannot be responsible, nor assume any liability, for

injury or damage of any kind arising from the use of this manual.

SAFE SERVICING PRACTICES - ALL APPLIANCES

To avoid personal injury and/or property damage, it is important that Safe Servicing

Practices be observed. The following are some limited examples of safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to

complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Remove the power cord from the electrical outlet, trip the circuit breaker to

the OFF position, or remove the fuse.

• Turn off the gas supply.

• Turn off the water supply.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.

SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY

STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN,

or GREEN with YELLOW STRIPES. Ground leads are not to be used as current

carrying conductors. It is EXTREMELY important that the service technician

reestablish all safety grounds prior to completion of service. Failure to do so

will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• All electrical leads are properly dressed and secured away from sharp

edges, high-temperature components, and moving parts

• All non-insulated electrical terminals, connectors, heaters, etc. are

adequately spaced away from all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely

connected

• All panels are properly and securely reassembled

Table of Contents

SAFE SERVICING PRACTICES 2

QUICK REFERENCE SHEET 12

MAXIMUM SURFACE TEMPERATURES 13

SECTION A - INSTALLATION INSTRUCTIONS 14 - 34

Installation instructions 30” ranges 14 - 25

Safety 14

Clearances and Dimensions 14

Fuel types 14

Important notes to installer 15

Important note to consumer 15

Important safety instructions 15

Models with self-clean feature 15

Tools you will need 16

Normal installation steps 16

Anti-tip bracket installation instructions 16

Provide adequate gas supply 17

Seal the openings 17

Connect the range to the gas supply 18

Checking manifold gas pressure 18

Electrical requirements 18

Entension cord precautions 18

Grounding instructions 18

Surface burners 19

Installation of burner cap assembly 19

Electric ignition surface burners 19

Adjusting low setting of surface burner valve 19

Electric ignition burners 19

Air shutter oven burner 19

Air shutter broil burner 19

Make sure the range is level 19

Converting to LP 20 - 25

Tools Required for LP conversion 20

Converting the pressure regulator 21

Converting surface burner to LP 22

Converting the oven and broil burners 23

Reconnect gas and electric supply to range 23

Air sutter ajustment oven and broil burners 24

Installation of new LP/Propane rating/serial plate 25

Conversion to natural gas 25

Installation instructions 36” ranges 26 - 34

Safety 26

Dimensions and clearance 26

Important notes to the installer 27

Important safety instructions 27

Provide an adequate gas supply 28

Seal the openings 28

Connecting the range to gas 28

LP gas conversion 29

Pressure regulator conversion 29

Surface burner valves conversion 30

Adjusting low surface burner setting 30

Air adjustment shutter 30

Converting oven burner orifice 31

Converting broil burner orifice 31

Electrical requirements 32

Extension cord cautions 32

Grounding instructions 32

Check operation 32

Check igniters 32

Non self clean models 33

Adjusting simmer setting 33

Leveling the range 33

Anti-tip bracket installation 33

SECTION B - GAS FLOW 35 - 38

Gas flow 35

Electric circuits 36

How gas flow system works 37

Troubleshooting 37

Burner flame too large 37

Burner flame too small 37

Burner flame yellow tipped 37

Top burner flame lifts off 37

Top burner spark ignition system 38

How it works 38

Troubleshooting 38

Igniters do not spark 38

Igniter system works normal for all but one valve 38

Igniter sparks at normal rate with all valves turned off 38

Igniter sparks intermittently with all valves turned off 38

SECTION C - ELECTRONIC OVEN CONTROL SYSTEMS 39 - 94

ES 100 oven control system 39 - 43

How to program the ES 100 control 39

To set the clock 39

To set the minute timer 39

To change the minute timer while in use 39

To set the control for baking 39

To change the oven temperature after baking has started 40

To set the oven control for broil 40

How the ES 100 system operates 40

Bake 40

Broil 41

Calibration 41

To change calibration 41

Troubleshooting 41

F1 code 41

F3 code 41

Control will not program 42

Blank display 42

No heat 42

Sample schematic for ES 100 control system 43

Es 200 oven control system 44 - 51

How to program the ES 200 44

Temperature conversion 44

To set the clock 44

To set the minute timer 44

To change the minute timer while in use 45

To set the control for baking 45

To change the oven temperature after baking has started 45

To set the control for continuous bake or 12 hour energy saving 45

To set the control for oven lockout feature 45

To set the control to broil 45

To set the control for a self-clean cycle 46

When the self-clean cycle is complete 46

Stopping or interrupting a self-cleaning cycle 46

How the ES 200 operates 46

Bake 46

Broil 47

Clean 47

Calibration 47

To change the calibration 47

Troubleshooting 48

F1 code 48

F3 code 48

F9 code 48

Control will not program 48

Blank display 48

No heat 48

Control operates normally but bake & broil burners do not heat 48

Broil burner operates but bake does not heat 49

Bake burner operates but broil does not heat 49

Self-cleaning 49

Oven door does not lock when the

oven is programmed for clean 49

Oven door locks when the oven is programmed

for clean but the oven does not heat 49

Lock motor runs continuously 49

Door latch is partly closed with the door open 49

Sample schematic for ES 200 control system 50

The ES 300 electronic oven control system 51

How to program the ES 300 system 51

For a silent control panel 51

Temperature conversion 51

To set the clock 51

To set the minute timer 51

To change the minute timer while it is in use 52

To cancel the minute timer before the set time has run out 52

To set the controls for bake 52

To change the oven temperature after baking has started 52

To set control for continuous bake or 12 hour energy saving 52

To set the control oven lockout 52

To set the timed bake feature 52

To program the oven to begin baking immediately

and shut off automatically 53

To program oven for a delay start

time and to shut-off automatically 53

When the set bake time runs out 53

To change the oven temperature or

bake time after baking has started 53

Speed bake 53

General cooking instructions 53

To set speed bake cooking system 54

To Broil 54

Self-cleaning oven 54

To start the self-clean cycle 55

When the self-clean cycle is completed 55

How the ES 300 control system works 55

Bake 55

Time bake 56

Speed bake 56

Broil 56

Clean 56

Calibration 57

To change the calibration 57

Troubleshooting 57

F1 code 57

F3 code 57

F9 code 57

Control will not program 57

Time bake does not operate 57

Blank display 57

No heat 58

Broil burner operates but bake burner does not 58

Bake burner operates but broil burner does not 58

Fan in oven does not run when speed bake switch is turned on 58

Self-cleaning 59

Oven door locks but oven does not heat in clean 59

Lock motor runs continuously 59

Door latch is partly closed with door open 59

Sample schematic for ES 300 control system 60

The ES 400 electronic oven control system 61

How to program the ES 400 61

Clock 61

To set the clock 61

Changing between 12 or 24 hour time of day display 61

To set the control for continuous bake or 12 hour energy saving 61

Minute timer 61

To set the minute timer 62

To change the minute timer while in use 62

To cancel the minute

timer before the set time has run out 62

Oven lockout feature 62

To active the oven lockout 62

To reactivate oven operation 62

Temperature display Fahrenheit or Celsius 62

Silent control operation 62

To change from sound to silent operation 62

Preheat 62

To change preheat temperature while oven is preheating 63

Bake 63

Time bake 63

To program the oven to begin baking

immediately and to shut off automatically 63

To program oven for a delayed start

time and to shut-off automatically 64

Broil 64

To set the oven to broil at 550 degrees F. 64

Convection bake 65

Convection roast 65

To start the self-clean cycle 65

To set the controls for the self-cleaning cycle

to start immediately and shut off automatically 65

When the self-clean cycle is completed 66

Stopping or interrupting a self-cleaning cycle 66

How the ES 400 operate 66

Preheat 66

Bake 67

Time bake 67

Convection bake 67

Convection roast 67

Broil 68

Clean 68

Calibration 68

To check oven calibration 68

To adjust the oven temperature higher 68

To adjust the oven temperature lower 68

Troubleshooting 68

F1 code 68

F3 code 69

F9 code 69

Control will not program 69

Time bake does not operate 69

Convection bake 69

Blank display 69

No heat 69

Bake and broil burner does not heat 70

Broil burner operates but bake burner does not heat 70

Bake burner operates but broil burner does not heat 70

Self-cleaning 70

Oven door does not lock when the

oven is programmed for clean 70

Oven door locks when the oven is

programmed for clean but oven does not heat 70

Lock motor runs continuously 70

Sample schematic for ES 400 control system 72

The ES 450 electronic oven control system 73

How to program the ES 450 73

Clock 73

Changing between 12 or 24 hour time of day display 73

Continuous bake or 12 hour energy saving 73

Minute timer 74

To change the minute timer while it is in use 74

To cancel the minute timer before the set time has run out 74

Oven lockout feature 74

To active the oven lockout 74

To reactivate oven operation 74

Temperature display Fahrenheit or Celsius 74

To change from Fahrenheit to Celsius 74

Silent control operation 74

To change from sound operation to silent operation 74

Preheat 75

Bake 75

Time bake 75

To program the oven to begin baking

immediately and to shut off automatically 75

To program oven for a delay start time

and to shut-off automatically 76

Broil 76

To set oven to broil 76

Convection bake 77

Setting food catagory feature 77

Self-clean 77

To set the control for the self-cleaning cycle to

start immediately and shut off automatically 78

When the self-clean cycle is complete 78

Stopping or interrupting a self-cleaning cycle 78

To set the controls for the self-cleaning cycle to start

at a delayed time and shut off automatically 78

When the self-clean cycle has completed 78

How the ES 450 operates 78

Preheat 78

Bake 79

Time bake 79

Convection bake 79

Fixed setting 80

Meats 80

Cakes 80

Breads 80

Broil 80

Clean 80

Calibration 80

To check oven calibration 80

To change calibration 80

Troubleshooting 81

F1 code 81

F3 code 81

F9 code 81

Control will not program 81

Time bake does not operate 81

Convection bake 81

Neither the fan motor or the assist element operate 81

Fan motor does not operate 81

Assist element does not operate 81

Blank display 81

No heat 82

Control operates normally but the

bake and broil burners do not heat 82

Broil burner operates but bake burner does not heat 82

Bake burner operates but broil burner does not heat 82

Self-cleaning 82

Oven door does not lock when the oven

is programmed for clean 82

Oven door locks when the oven is

programmed for clean but the oven does not heat 83

Lock motor runs continuously 83

Door latch is partly closed with door open 83

Sample schematic for ES 450 Control system 84

Electronic oven control system for 36” self-cleaning gas ranges 85

How to program the 36” gas range control 85

For a silent control panel 85

Temperature conversion Fahrenheit/Celsius 85

Lockout 85

Sabbath feature 85

To set the clock 86

To set the minute timer 86

To change the minute timer 86

To cancel the minute timer before the set time has run out 86

To set the preheat temperature 87

To set the control for normal baking 87

To set or change temperature 87

To set automatic timer 87

To start heating immediately and shut-off automatically 87

Once the oven controls are set 87

For a delayed start time and shut-off automatically 88

To broil 88

To set the oven control for self-clean cycles 88

Calibrating oven temperature 89

How the electronic oven control system on a 36” gas range operates 89

Preheat 89

Bake 90

Broil 90

Clean 90

Calibration 91

To change calibration 91

Troubleshooting 91

F1 code 91

F3 code 91

Door code 91

Control will not program 91

Blank display 91

No heat 92

Control operates normally but the bake

and broil burners do not heat 92

Broil burner operates but the bake burner does not heat 92

Bake burner operates but the broil burner does not heat 92

Self-cleaning 92

Oven does not heat in self-clean 92

Oven heats in self-clean but the oven is not clean 92

Sample schematic for 36” gas range 93

Warmer drawer 94

To set the warmer drawer control 94

How the warmer drawer circuit works 94

Troubleshooting 94

If the element does not heat 94

If the element heats during preheat then stays off

until the temperature drops to about 130 degrees 95

Element does not cycle off 95

Warmer drawer is slow to preheat 95

Warmer drawer heats but indicator light does not glow 95

SECTION D - DISASSEMBLY AND REPLACEMENT OF PARTS 96 - 129

30” gas ranges 96 - 112

Removing backguard back panel 96

Removing infinite switches 96

Removing indicator light 97

Removing electronic oven control 97

Removing oven light switch 97

Removing the control panel 97

Removing the end cap 97

Removing the main top 98

Removing sealed burner base 99

Removing top burner igniter 99

Removing fixed top orifice sealed burner 99

Removing manifold panel sealed burners 99

Removing burner pan 100

Removing top burner igniter switches 100

Removing top burner valve 100

Removing the manifold pipe 101

Removing the latch mechanism 101

Oven door 101

Removing oven door seal 101

Removing oven door 101

Door hinge adjustment 102

Removing the hinge opening cover 102

Removing the door hinge 102

Removing the upper door trim 102

Removing door handle 102

Removing outer door glass trim 103

Removing center door glass 103

Removing door wool shield 103

Removing glass package and inner door liner 103

Removing oven bottom 103

Removing bake burner baffle 103

Removing bake burner igniter 104

Removing bake burner (self-clean models) 104

Removing burner heat shield (self-clean models) 104

Convection and speed bake models 105

Removing fan cover 105

Removing fan blade 105

Removing convection assist element 105

Removing broil burner and baffle (self-clean models) 106

Removing broil igniter 106

Removing oven vent (self-clean models) 106

Removing oven safety valve (self-clean models) 106

Components removed from the rear of the range 107

Removing rear manifold cover 107

Removing back cover 107

Removing heat shield 107

Removing pressure regulator 108

Removing top burner igniter spark module 108

Removing lock motor assembly 108

Removing oven sensor 109

Door switch and rod removal 109

Removing convection and speed bake motor assemblies 109

Removing bodyside panels 110

Storage drawer 111

Removing storage drawer front panel 111

Removing inside drawer panel 111

Removing drawer glides 111

Removing the warmer drawer 111

Removing the warmer drawer side rails 112

Removing warmer drawer low limit thermostat 112

Removing the warmer drawer element 112

36” gas range 113 - 129

Removing backguard glass and trim 113

Removing control buttons 113

Removing electronic oven control 113

Removing fluorescent lamp starter 113

Removing starter base 113

Removing fluorescent ballast 114

Removing oven light or fluorescent light switch 114

Removing backguard trim 114

Removing back panel of backguard 115

Removing fluorescent lamp socket 116

Removing splasher panel 116

Removing grates, griddle cover griddle fifth burner pan and main top 116

Removing pressure regulator 116

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