Electrolux NEXT GEN User manual

White-Westinghouse

ELECTROLUX HOME PRODUCTS NORTH AMERICA

SERVICE MANUAL

NEXT GEN

30” ELECTRIC

FREESTANDING RANGES

5995361523 December 2001

1111111

ATTENTION!!!

Thisservicemanualisintendedforusebypersonshavingelectricalandmechanicaltraining

andalevelofknowledgeofthesesubjectsgenerallyconsideredacceptableintheappliance

repairtrade.ElectroluxHomeProductscannotberesponsible,norassumeanyliability,for

injury or damage of any kind arising from the use of this manual.

SAFE SERVICING PRACTICES - ALL APPLIANCES

Toavoid personalinjuryand/or propertydamage, it isimportant thatSafeServicing

Practicesbe observed. The following are somelimited examplesof safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to

complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Removethepower cordfromthe electricaloutlet,trip thecircuitbreaker tothe

OFF position, or remove the fuse.

• Turnoff the gassupply.

• Turnoffthe watersupply.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.

SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY

STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN, or

GREEN with YELLOW STRIPES. Ground leads are not to be used as current

carrying conductors. It is EXTREMELY important that the service technician

reestablish all safety grounds prior to completion of service. Failure to do so will

create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure

• Allelectricalleads areproperlydressed andsecuredaway fromsharpedges,

high-temperaturecomponents,and movingparts

• Allnon-insulatedelectricalterminals,connectors,heaters,etc.areadequately

spaced away from all metal parts and panels

• All safety grounds (both internal and external) are correctly and securely

connected

• All panels are properly and securely reassembled

TABLE OF CONTENTS

Safe servicing practices 2

Quick reference sheet 10

Maximum allowable surface temperatures 11

SECTION A - INSTALLATION 12 - 17

Clearances and dimensions 12

Important safety instructions 13

Tools you will need 13

Normal installation steps 13

Anti-tip bracket installation instructions 13

Electrical connection requirements 14

Grounding instructions 16

Model and serial number location 17

SECTION B - SURFACE ELEMENT CONTROL SYSTEM 18 - 23

Standard Infinite Switch 18 - 19

Troubleshooting 18 - 19

Element does not heat 18

Element does not cycle 19

Indicator light does not glow 19

Indicator light glows full brilliance with all switches off 19

Dual Infinite Switch 19 - 20

Troubleshooting 19 - 20

Both elements do not heat 20

Outer element doesn’t heat, but inner element does 20

Inner element doesn’t heat, but outer element does 20

Elements do not cycle 20

Indicator light does not glow 20

Indicator light glows full brilliance with all switches off 20

Top Element Electronic Control System 21 - 24

Components of the system 21

How it operates 22

Troubleshooting 22 - 24

F5 code 22

F6 code 23

F7 code 23

Blank display 23

Element not heating 23

Warm and Serve Zone 24

Troubleshooting 24

Element does not heat 24

Element does not cycle 25

Indicator light does not glow 25

Indicator light glows full brilliance with switch turned off 25

SECTION C - ELECTRONIC OVEN CONTROL SYSTEMS 26 - 66

The ES 100 Electronic Oven Control System 26 - 29

How to program the ES 100 26 - 27

To set the clock 26

To set the minute timer 26

To change the minute timer while it is in use 26

To cancel the minute timer before the set time has run out 26

To set the controls for baking 26

To change the oven temperature after baking has started 27

To broil 27

How the ES 100 operates 27

Bake 27

Broil 27

Calibration 28

The control cannot be calibrated 28

Troubleshooting 28 - 29

F1 code 28

F3 code 28

Control will not program 28

Blank Display 28

No heat 28

Bake element does not heat 28

Broil element does not heat 28

Sample schematic for ES100 control system 30

The ES 200 Electronic Oven Control System 31 - 36

How to program the ES 200 31 - 33

Temperature conversion 31

To change the temperature from °F to °C or from °C to °F 31

To set the clock 31

To set the minute timer 31

To change the minute timer while it is in use 32

To cancel the minute timer before the set time has run out 32

To set the controls for baking 32

To change the oven temperature after baking has started 32

To set control for continuous baking 32

To set control for oven lockout feature 32

To broil 32

To set the controls for a self-clean cycle 33

When the self-clean cycle is completed 33

Stopping or interrupting a self-cleaning cycle 33

How the ES 200 operates 33 - 34

Bake 33

Broil 34

Clean 34

Calibration 34

To change the calibration 34

Troubleshooting 34 - 36

F1 code 34

F3 code 34

F9 code 35

Control will not program 35

Blank display 35

Bake element does not heat 35

Broil element does not heat 35

Oven door does not lock when the oven is programmed for clean 35

Oven door locks but the oven does not heat 36

Lock motor runs continuously 36

Door latch is partly closed with door open 36

Sample schematic for ES200 control system 37

The ES 300 Electronic Oven Control System 38 - 45

How to program the ES 300 38 - 45

For a silent control panel 38

To change the temperature from °F to °C or from °C to °F 38

To set the clock 38

To set the minute timer 38

To change the minute timer while it is in use 39

To cancel the minute timer before the set time has run out 39

To set the controls for baking 39

To change the oven temperature after baking has started 39

To set control for continuous baking 39

To set control for oven lockout feature 39

To program the oven to begin baking immediately

and to shut off automatically 39

To program oven for a delayed start time

and to shut-off automatically 40

When the set bake time runs out 40

To change the oven temperature or bake

time after baking has started 40

Speed Bake™ 40

To set speed bake cooking system 41

To broil 41

To set the controls for a self-clean cycle 41

When the self-clean cycle is completed 42

Stopping or interrupting a self-cleaning cycle 42

How the ES 300 operates 42 - 45

Bake 42

Time bake 43

Speed bake 43

Broil 43

Clean 43

Calibration 43

To change the calibration 43

Troubleshooting 44 - 45

F1 code 44

F3 code 44

F9 code 44

Control will not program 44

Time bake does not operate 44

Blank display 44

Bake element does not heat 44

Broil element does not heat 45

Oven door does not lock when the oven is programmed for clean 45

Oven door locks but the oven does not heat 45

Lock motor runs continuously 45

Door latch is partly closed with door open 45

Fan in oven does not run when speed bake switch is turned on 45

Sample schematic for ES300 control system 46

The ES 400 Electronic Oven Control System 47 - 55

How to program the ES 400 47 - 52

Clock 47

To set the clock 47

Changing between 12 or 24 hour time of day display 47

Continuous bake or 12 hour energy saving 47

To set the control for continuous bake or 12 hour energy saving 47

Minute timer 48

To set the minute timer 48

To change the minute timer while it is in use 48

To cancel the minute timer before the set time has run out 48

Oven lockout feature 48

To activate the oven lockout 48

To reactivate oven operation 48

Temperature display - Fahrenheit or Celsius 48

To change the temperature from °F to °C or from °C to °F 48

Silent control operation 48

To change control from normal sound

operation to silent control operation 48

Preheat 49

48 To set preheat temperature 49

To change the preheat temperature while the oven is preheating 49

Bake 49

To set the bake temperature 49

To change the bake temperature 49

Timed bake 49

To program the oven to begin baking immediately

and to shut off automatically 49

Delay timed bake- cook time and stop time 50

To program oven for a delayed start time and

toshut-off automatically 50

To broil 50

To set the oven to broil 50

Convection bake 51

To set the convection bake feature 51

Convection roast 51

To set the convection roast feature 51

Self-clean cycle 51

To set the controls for the self-cleaning cycle

to start immediately and shut off automatically 51

When the self-clean cycle is completed 52

Stopping or interrupting a self-cleaning cycle 52

How the ES 400 operates 52 - 53

Preheat 52

Bake 52

Time bake 52

Convection bake 52

Convection roast 53

Broil 53

Clean 53

Calibration 53

To change the calibration 53

To adjust the oven temperature higher 53

To adjust the oven temperature lower 53

Troubleshooting 53 - 55

F1 code 53

F3 code 53

F9 code 54

Control will not program 54

Time bake does not operate 54

Convection bake and convection roast 54

Neither the fan motor or the assist element operates 54

If either the convection bake or roast operates

normal but the other does not 54

Fan motor does not operate 54

Assist element does not operate 54

Control does not operate in preheat 54

Blank Display 54

Bake element does not heat 54

Broil element does not heat 55

Oven door does not lock when the oven is programmed for clean 55

Lock motor runs continuously 55

Oven door locks but the oven does not heat 55

Door latch is partly closed with door open 55

Sample schematic for ES400 control system 56

The ES 450 Electronic Oven Control System 57 - 66

How to program the ES 450 57 - 62

Clock 57

To set the clock 57

Changing between 12 or 24 hour time of day display 57

Continuous bake or 12 hour energy saving 57

To set the control for continuous bake or 12 hour energy saving 57

Minute timer 58

To set the minute timer 58

To change the minute timer while it is in use 58

To cancel the minute timer before the set time has run out 58

Oven lockout feature 58

To activate the oven lockout 58

To reactivate oven operation 58

Temperature display - Fahrenheit or Celsius 58

To change the temperature from °F to °C or from °C to °F 58

Silent control operation 58

To change control from normal sound

operation to silent control operation 58

Preheat 59

58 To set preheat temperature 59

To change the preheat temperature while the oven is preheating 59

Bake 59

To set the bake temperature 59

To change the bake temperature 59

Timed bake 59

To program the oven to begin baking immediately

and to shut off automatically 59

Delay timed bake- cook time and stop time 60

To program oven for a delayed start time and

toshut-off automatically 60

To broil 60

To set the oven to broil 60

Convection bake 61

To set the convection bake feature 61

Setting food categories feature 61

To set the food categories feature 61

Self-clean cycle 61

To set the controls for the self-cleaning cycle

to start immediately and shut off automatically 62

When the self-clean cycle is completed 62

Stopping or interrupting a self-cleaning cycle 62

How the ES 450 operates 62 - 64

Preheat 62

Bake 62

Time bake 62

Convection bake 63

Fixed settings 63

Meats 63

Cakes 63

Breads 63

Broil 63

Clean 63

Calibration 63

To change the calibration 63

To adjust the oven temperature higher 63

To adjust the oven temperature lower 63

Troubleshooting 64 - 65

F1 code 64

F3 code 64

F9 code 64

Control will not program 64

Time bake does not operate 64

Convection bake 64

Neither the fan motor or the assist element operates 64

Fan motor does not operate 64

Assist element does not operate 64

Control does not operate in preheat 64

Blank Display 65

Bake element does not heat 65

Broil element does not heat 65

Oven door does not lock when the oven is programmed for clean 65

Lock motor runs continuously 65

Oven door locks but the oven does not heat 65

Door latch is partly closed with door open 65

Sample schematic for ES450 control system 66

Warmer drawer 67 - 68

To set the warmer drawer thermostat control 67

How the warmer drawer circuit works 67

Troubleshooting 67 - 68

Element does not heat 67

If the element heats during preheat, then stays off

until the temperature drops to about 130° F 68

If the element does not cycle off 68

If the warmer drawer is slow preheating 68

If the warmer drawer heats, but the indicator

light does not glow 68

SECTION D - DISASSEMBLY AND REPLACEMENT OF PARTS 69 - 86

Backguard 69 - 73

To remove the backguard back panel 69

To remove the infinite switches 69

To remove the knobs 69

To remove the potentiometers 69

To remove the user interface board 70

To remove the display window 70

To remove the top elements indicator light 71

To remove the electronic oven control 71

To remove the oven light switch 71

To remove the control panel 71

To remove the end caps 71

To remove the splasher panel 72

Main Top Area 73 - 76

To remove the main top with coil elements 73

To remove the main top on smooth top ranges 74

To remove the main top hinges 75

Top elements 75

To remove coil elements 75

To remove smooth top elements 75

To remove and replace terminal blocks for coil elements 76

To remove the lift and lock rods 76

To remove burner pan (coil element ranges only) 76

Oven door 76 - 78

To remove oven door seal 76

To remove oven door 77

Door hinge adjustment 77

Removal of the hinge opening cover 77

Door hinge removal 77

Oven door disassembly 77 - 78

Removing the upper door trim 77

Door handle 78

Outer door glass and trim 78

Center glass 78

Wool shield 78

Glass package and inner door liner 78

Components inside the oven 78 - 80

Bake element 78

Broil element 79

Fan blade (convection/speed bake models) 79

Convection assist element removal 79

Oven vent (coil element models) 79

Oven vent (smooth top models) 80

Removing the oven light cover (self-clean models) 80

Door latch removal (self-clean) 81

Door switch and rod removal (self-clean) 81

Components mounted to the back of the range 81 - 83

Removing the back cover 81

Removing lock motor assembly 81

Removing convection and speed bake motor assemblies 82

Removing oven sensor 82

Removing oven light socket 83

Removing mother board 83

Removing the bodyside panels 83

Storage drawer 84

Removing the storage drawer front panel 84

Removing inside drawer panel 84

Removing storage drawer glides 84

Removing the bottom heat shield 85

Removing bottom wool shield 85

Warmer drawer area 85

Removing the warmer drawer 85

Removing the warmer drawer side rail 85

Removing drawer rail from range frame 86

Removing warmer drawer low limit thermostat 86

Removing the warmer drawer element 86

Quick reference sheet

1. Serial number breakdown:

2. Oven sensor resistance chart:

3. Element resistance

RTD SCALE

Temperature Degrees F. Resistance (Ohms)

32 +/- 1.9 1000 +/- 4.0

75 +/- 2.5 1091 +/- 5.3

250 +/- 4.4 1453 +/- 8.9

350 +/- 5.4 1654 +/- 10.8

450 +/- 6.9 1852 +/- 13.5

550 +/- 8.2 2047 +/- 15.8

650 +/- 9.6 2237 +/- 18.5

900 +/- 13.6 2697 +/- 24.4

The wattage rating is stamped on the element. To deter-

mine the resistance divide the wattage by the voltage

rating on the element (either 250 or 120) to obtain the

amperage. Then divide the amperage into the voltage

rating to obtain the resistance. If for some reason you

cannot find the wattage rating, as a general rule most

element’s resistance will be between 15 and 45 Ohms.

N F 1 2 3 1 8 4 7 5

Incremented unit number

Production week

Last digit of production year

Product identification

Manufacturing Facility

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